Subaru - Outback :: 1996 Not Starting Consistently - Engine Catches And Then Dies Out


May 25, 2012

The Subaru as 260k miles on it and I live in Georgia. When I attempt to start the car, it turns over and sounds like the engine catches and then dies out without getting over 200 rpms or so. Its a manual and I made sure the floor mat isn't impeding the clutchsensor.

The car has been doing this the past three days and finally today after driving around for a few hours and multiple times shutting the engine off with at least two start attempts before it fires, I get home and shut off the car.

I then attempt to restart it about two hours later and after 7 tries, all with the car sounding like the the engine has fired but not yet fully running , then the engine dies. I would push start it but am parked on an uphill slope.

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I'll make a short stop somewhere (like to pick up milk) and when I get back to the car everything seems to work fine: fuel pump, radio, AC, lights, instrument cluster, etc all turn on. Then, when I turn the ignition switch to start, I hear the click behind the dash (starter relay?) and the solenoid clicks but the starter does not turn on at all. Then I wait a little while and it will (almost always) start with no problem. This happens ~25% of the time when the car is hot.

I replaced the starter with a new one (not rebuilt) but that doesn't fix the problem. I tried hitting the new starter with a mallet but no luck. Battery, alternator and starter checked out OK at the Autozone. Haven't been to the mechanic because that would probably end up costing more than the car is worth.

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The shop told me the codes they got from the check engine were all communication codes (??). The only thing know about the two days the car broke down 3 weeks apart is I filled up the tank with gas on those days (but that doesnt seem like it would matter).

After sitting for an hour waiting for the tow truck. The car started up and he was able to drive it off the truck with no issue. I am totally lost here.

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Have I likely damaged anything? Is there anything I should check? Should I have tried to read the diagnostic code?

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Listen to the audio file below.

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