Celica :: 90 - Brake Lights Burn Bright When Turning On Headlights


Jan 2, 2009

I have a customer that brought this in when he was pulled over by the police. The brake lights burn bright when turning on the headlights. When I unplug the the wiring harness at the left rear the right tail lamp lights up as regular tail lights the left turns off. The voltage at harness when tail light on is 10 wher as the voltage when the brake lights are on is 8.65.

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When the warning lights are on, the dash voltmeter is near the bottom of the operating range. After revving and the lights going off, the voltmeter jumps up near the top of the normal operating range indicating the battery is charging.

The belt is checkered on the inside but not frayed. It deflected about 7/16ths inch midway between two pulleys about 17" apart. The Haynes manual said 1/2 inch was maximum deflection for that span. No unusual noises from the alternator.

We ran a checklist from my Haynes manual but I think it has an error in it. Here are the two steps that don't make sense. I marked the parts that seem to contradict with asterisks.

h) Disconnect the battery cables (negative first, then positive). Inspect the battery posts and the cable clamps for corrosion. Clean them thoroughly if necessary. Reconnect the cable to the negative terminal.
i) With the key off, insert a test light between the negative battery post and the disconnected negative cable clamp.

1) If the test light does not come on, reattach the clamp and proceed to the next step.
2) If the test light comes on, there is a short in the electrical system of the vehicle. The short must be repaired before the charging system can be checked.
3) Disconnect the alternator wiring harness.

(a) If the light goes out, the alternator is bad.
(b) If the light stays on, pull each fuse until the light goes out (this will tell you which component is shorted)."

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