Dodge - Intrepid :: Rocker Panel Rusted On One Side


Apr 3, 2014

My 96 Dodge Intrepid has pretty rusted rocker panel on one side. The plastic covers are fine, the metal beneath them are in tough shape.

I would like to keep the car another year but not sure if I can pass inspection.

Someone suggested to me to look into replacement rocker panels that can be attached by an adhesive. He said he did this on his Chevy.

I took a quick look and could not find any for this car. Does not mean they are not out there. I just did not find them. Where to look?

Another person suggested I make some sheet metal brackets and attached the plastic covers and that should suffice. Easier said than done.

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Recently I made a corrosion claim about some rust forming on my jetta. Long story short VWOA accepted to replace my passenger side fender and trunk, but refused to replace my passenger side rocker panel. Once all the warranty work is taken care of I would like to treat the rocker panel rust the best way possible. I'm not looking to spend hundreds of dollars on this procedure, but I don't want there to be a hole in my car by next winter.

Personally I'm thinking of sanding it all down, treating the rust, applying some paint to it, and then trying to protect the area a little more by investing in OEM side skirts.

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I know I need to get the CEL read. I need to drive about 10 miles to get somewhere to do that. Is there anything else I can check or try before hand? My guess is it is an electrical issue as it happened fast with out any warning. I don't have a lot of experience with transmissions but my guess is it is a solenoid not working. It may be fried or it is not getting a signal. Possibly VSS or something in the powertrain module or what every they call it in Chrysler world?

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- Alt. changed in 2006 (30 - 35k miles ago)
- Ignition Coil and spark plug wires in 2006 (30 - 35k miles ago)
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(Timing chain same age as the replaced engine at 90k)
- All the instrument panel lights work, as well as head, turn signals, interior and tail.

Has for a long time (4 years or so), has an engine light on for an O2 sensor (Code 0134 and the meter I have).

The exhaust system had disconnected from the Catalytic Converter (engine side) last winter (9 months or so ago) due to weathering (clamps rusted off and pipes separated). Recently I repaired this 2 weeks ago (noting heavy black soot in the pipes and around the area on the underside). Once replaced had a cloud of soot when I floor the gas hard while driving.

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