Elantra XD (2001-06) :: 2004 - Repeated Clutch Failure


May 31, 2010

We are in need of a 4th clutch for our 2004 Elantra. This is a despicable record for Hyundai.

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Ford - Escape :: 2004 - Fuel Pump Repeated Failure

Got this 04 Escape 3.0 FWD for my son's first car. It was his mom's and she drove it for years and parked it when she got another car.

I charged the battery and it is holding a good charge. Car would crank but not start. Fuel pump was not coming on. I pulled it out and applied 12V to the connector terminal and it started running so I put it back in and it worked fine.

Drove it home and cleaned it up, pulled out the bad window regulator, put it in the driveway till the next weekend.

After it sat for 3 days it would not start again. The fuel pump was not coming on. I assumed that the old pump that I revived had died again so I bought a new one and put it in and it ran fine.

Went for inspection but OBD2 was NOT READY so I drove it about 60 miles until it threw 3 codes. P0136, P2270, P2271 (O2 sensor problem).

I parked it again to wait till my next chance to work on it. 3 days later I was going to replace the O2 sensor but when I tried to start it the new fuel pump was not coming on again. (2nd fuel pump to die while sitting in the driveway).

So I figured the new fuel pump was a dud maybe, so I returned it and got another new one and put it in and it worked fine again. So I replaced the O2 sensor. Didn't have time to drive it 60 miles again to READY the OBD2 system for inspection so I parked it for a couple more days.

2 days later I was going to drive it around to make the OBD2 READY for inspection and again the fuel pump does not come on.

3 dead fuel pumps doesn't make sense to me so I have been considering it could be the Fuel Pump Driver Module but have read that's not an issue on the Escape like it is on the trucks. Plus I have been unable to locate where it is on this vehicle.

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Elantra XD (2001-06) :: 2003 - 3 Fault Codes Repeated Twice

Connected my obd2 to my car and found 3 fault codes 1 which repeated itself twice.. the codes are P0453 that repeated itself a couple times and the 3rd one is P0133.. I looked them up and see that one can be either bad grounding and also a bad oxygen sensor? and then the other mentions something about fuel and says something about fuel pressure sensor?

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Chevrolet - 1500 :: Repeated Fan Blower Resistor Failure

I have installed my 6th resistor and they continue to burn up, leaving #5 only.

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Dodge - Grandcaravan :: Repeated Failure Of Transmission Control Module

In 13 months my 1991 Dodge Grand Caravan has managed to kill 4 transmission control modules -- the original plus three factory replacements. The first replacement (by a Dodge garage) failed within weeks, after which they threw up their hands in despair (never recognizing the defective part) and sent me to an electrical specialist. The specialist's first replacement survived until April; their 2nd has just died. I find it hard to accept that all of these TCMs were simply defective.

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Dodge - Grandcaravan :: 1993 - Wobbling In Front Then Shaking / Repeated CV Failure?

I have a 1993 Dodge Grand Caravan with about 160,000 miles on it. The front end has been deteriorating steadily for some time now. I have no power brakes or power steering, but I do not think that this is related to my REAL problem: My driver side CV joint (or axle or whatever) failed last week. Upon inspection, my mechanic commented on how he was surprised that it held on long enough for me to get to his shop. It was replaced by a mechanic with a new (not re-manufactured) piece.Yesterday I was driving a friend to the airport about 150 miles away, and 20 miles out of town, my van began wobbling in the front, and then shaking violently - consistent with my previous CV failure.

After dropping my friend off at the airport, I proceeded to the nearest mechanic, who again commented on how he was surprised that I was able to make it to his shop. He said something about the last CV joint being too long or something against a tulip joint (or something, I should have written it down).Initially it drove smoothly, as it did after the first fix, but on the way home I noticed a slight wobble that is connected to acceleration (that is, when I take my foot off of the gas, the wobble disappears). I am concerned that the CV is going to fail again. What would be causing this? Are the mechanics at fault, or is there another problem that propagates in the CV?

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Accent LC (2000-05) :: 2003 - Repeated Crank Position Sensor Failure

I've got an '03 Accent 1.6 in the family. December 2011 I replaced the crank position sensor and it cured the no start problem. Got it from A/Zone. It lasted 2 years and 8 months. Then, the same thing happened again in August 2014 only this time the car stopped running while on the road and I had it towed to a local garage. They installed a "Standard" & was back on the road again when it stopped running again a week ago. Had it towed to my house this time and read the code. P0336 CPS again! That sensor lasted only 4 months. The garage came & replaced the sensor & it's back on the road...for now. Do these cars only play nice with Hyundai CPS's or should I be looking for an underlying issue?

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Elantra XD (2001-06) :: Ignition Failure Codes On All Cylinders

Engine runs very erratically and I got ignition failure codes on all cylinders plus mixture too lean code. 2 years ago I changed the gadget that sticks right into the middle of the engine and regulates the mixture and the issue disappeared. bought the part from rockauto. should I change sparks and ignition cables or order the same part again? Never changed the ignition cables and sparks.

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Pontiac - Vibe :: 2004 - Downshifted Into Third At 60 Mph Cause Oil Pump And Clutch Failure?

2004 pontiac vibe GT, 6-speed standard, bought used, 120K miles. 5 weeks after ownership, car running very well, 16 year old driver driving at 60 mph in 5th gear, mistakedly downshifts into third..resulted in an immediate oil pump failure and cluth failure. No loss of oil, Oil pump came out literally in a dozen peices and looked like someone hit with a sledge hammer. Of course, no insurance coverage.Is this a normal response to high rpm event like this?

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Elantra XD (2001-06) :: TPS Failure Symptoms And High Fuel Consumption

I'm experiencing some TPS failure symptoms and high fuel consumption.... I've unplugged the ecu harness to measure the voltages, measured a constant 6v on the return signal wire while it should be about 0v. While the input voltage is normal 5v. A strange reading as well is that signal reading with both battery terminals is 6v!!

Would this be a short on the ecu cable or is it a corrupted ECU? Also today I had tough hesitation in the morning while the engine was cold, after warm up it was normal! Is this related or its idle sensor?! ( Plugs and their cables are new)...

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Elantra XD (2001-06) :: Clutch Seized Up

I just replaced the clutch plate and throw out bearing since the clutch was bad but now its like the clutch has seized up or maybe the transmission is bad. I did start it up and a friend of mine Idk stepped on the gas or something and blew the clutch master cylinder.

2001 Hyundai Elantra ... I dont know anything about this car ....

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Elantra XD (2001-06) :: Clutch Won't Completely Disengage

We swapped transmissions in 01 elantras.. We installed a new clutch kit . When we go to start the clutch won't completely disengage, it only pulls it some, not enough. We replaced Tran fluid and bled it. We swapped out the throw out bearing arm and at first it worked now it doesn't..

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Elantra XD (2001-06) :: Clutch Fork Stuck / Does Not Release

2002 Elantra

Replaced new clutch disc and new pressure plate.

Without turning on the engine, the clutch pedal seems to get harder to press, until it can't be pressed down anymore. The pedal can't be pressed down.

Clutch fork lever does not release.

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Elantra XD (2001-06) :: Clutch Pedal Was Engaging Unusually Low

I drive a 2001 Elantra, 5 speed manual, about 135k km on it which is about 85k miles. Yesterday I felt the clutch pedal was engaging unusually low or was not as resistant to the weight of my leg as is usual. I could drive it without much trouble though.

This morning the pedal went all the way to the floor with virtually no pressure exerted on my half, and shifting gears was pretty much impossible without excessive force, so I parked it and walked to work instead. It felt like I was shifting gears without stepping down on the pedal, even though the pedal was all the way to the floor.

I then checked the fluid in the reservoir and it was at the max, but it was black like oil. I've done some reading and I'm thinking replacing or cleaning the master and slave cylinders could work. Am I way off?

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Elantra XD (2001-06) :: GLS Clutch Engaged And In Gear But Car Will Not Move

Here's the scoop: 2 year old clutch & flywheel with 21,000 miles on them. Clutch master cyl. is full & not leaking. The clutch slave cyl. moves when the clutch is pressed & is also not leaking. The shifter linkage has been checked at the shifter and moves freely as it should.

I started the car, put it in gear, let the clutch out and there is no movement from the car regardless of the engine revs. The engine runs freely and does not die with the clutch engaged and the transaxle in gear. Putting it in ANY gear (including reverse) has no effect. The car will not move.

After turning the engine off I left the car in gear, left the e-brake disengaged, released the foot brake and the car stayed put. I then put the shifter into neutral, let the foot brake off and the car began to roll. I stopped, put the shifter back into 1st, let the foot brake off and the car was again stationary and did not roll. This tells me that the shifter linkage indeed works and that the car WILL go into gear. So, why won't the car move under power?

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Elantra XD (2001-06) :: 2005 - Clutch Worn Out After Some Time

I am currently driving a 2005 Elantra (manual trans) with only 48k miles on it. Less than a year after buying the car new the clutch had to be replaced (around 10k miles) and now the second clutch is about to go as well. I do not ride the clutch or drive like a maniac so there is no reason to be on a second clutch at 48k, let alone a third one. Is there anything I can do besides putting a new clutch in to protect against this problem in the future? Also, would installing a stronger, high-performance clutch work?

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Elantra XD (2001-06) :: 2002 - Clutch Stays Stuck Engaged

My 02 elantra gls 5 speed clutch has gotten stuck engaged for about the third time now. First time was right after I bought the car i noticed the clutch would slip randomly for no reason. At first i thought the clutch must need replaced, but then other times I couldn't make it slip if i tried by going up steep hills with car full of people and shifting too soon on purpose and punching gas....no slip. So anyways i replaced the slave cylinder, and all was good till one day my wife calls me up stranded and says clutch pedal is rock hard and none of the gears will engage. so i tow the car home and fiddle around and realized the slave cylinder (brand new one) was stuck out. I opened the bleeder and it returned without me having to push on it or anything. i then bled the system thoroughly. So months have gone by and the slave cylinder got stuck out again, and again it was a simple turn of the bleeder valve and it went back and works fine. just curious as to how i can fix this problem permanently since its irritating and seems to be reoccurring. do i need to replace the master cylinder as well or did i buy a bad slave cylinder?

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Elantra XD (2001-06) :: Clutch Engages When Pedal Is Almost Fully Released

In every other manual transmission vehicle I have ever driven, the clutch pedal engages/disengages within an inch of the floor. Is it normal that the clutch in my 2002 Hyundai Elantra engages when the pedal is so far away from the floor? When I say far away from the floor I mean within an inch of the pedal being fully released.

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Elantra XD (2001-06) :: 1st Gear Keep Slipping - Linkage Adjustment / Hydraulic Clutch

I am searching for any kind of adjustment that might enable me to force the clutch level to the positive stop. It stands off about an 1/8" to 3/16" and I think is the reason I am not getting engagement in first gear, it slips heavily but fine in all other gears. The key way on the the lever prevents me from moving it a notch or two if I thought I could and don't know if that's even the answer . I can't figure out what is preventing it from returning fully on its own I can push it by and and a little fluid will squirt from the reservoir. Ive replaced the slave cylinder and bled it.

Is there any adjustment under the dash? This is a 2001 elantra that I just put a 2000 trans 5 speed.

My original plan was to pull the parts from the 2000 and replace in the 2001. I had lost 1st and 5th totally and found a 2000 that went right in with some minor mtr mnt mods. It shifts just fine except for this 1st gear thing. I saw a video and am having second thought about that move. I dont really want to pull the trans out again.

1st gear just keep slipping. new clutch kit installed when I swapped them out. It feels like a linkage thing somewhat but I cant find adjust ment to tryout.

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Elantra XD (2001-06) :: Clutch Starting To Slip / Taking Longer To Engage?

Alright so I've had this car for about six months now and the clutch was supposedly replaced by the dealer I got it at. The clutch usually grabs about half way up but sometimes it's higher. I replaced the master cylinder because it blew out, when changing my I take I noticed the slave was starting to leak so I replaced that about three weeks ago. Ever since then, the clutch seems to grab differently and seems to be taking longer to engage.

Now, I did the "slave mod" on the old one AND the new one so it's not that. Do you guys think the new slave is bad? I have high temp dot 3 in there (I try to only use the best fluids for my cars). It just doesn't seem to grab as hard as she used to. Like it takes a bit longer to engage. The clutch (should) only have 15k miles on it. The clutch parts are under warranty but I'd still have to pay for labor since it's a wear part. I'd like to avoid replacing it if it's that new u less it's definitely going.

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Elantra XD (2001-06) :: Scraping Noise Coming From Transmission When Clutch Is Not Pressed In

I have a 2002 Hyundai elantra gls with 190,000 miles on it. I have a scraping noise coming from the transmission when the clutch is not pressed in, the noise is present whether I am in gear or just in neutral. If I press the clutch in than the noise will completely go away. I have searched and found that these symptoms usually mean its an internal transmission problem and not just the throw out or pilot bearing.

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