Elantra XD (2001-06) :: Gas Tank Will Only Fill About Half Way Before Clicking Off


May 1, 2015

At seemingly random times when I take my Elantra to the gas station it will only fill the tank about half way before clicking off. After doing some quick google searches I'm leaning towards something being wrong with CCV system. I read that over filling the tank can cause debris to clog the system and a few months back my father-in-law borrowed it he has a tendency to overfill the gas tank. But I've also read that there's an error code that tends to pop up with it and so far there's been none. Either way I'm not familiar with how the CCV and related systems work.

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Elantra XD (2001-06) :: Cannot Fill Fuel Tank / Gas Overflows When Filling

I have an 04 Elantra GT. My gas gauge is showing full but the car is running out of gas. I try to fill the tank and I get the annoying click and after trying for a few, gas comes up the filler and overflow tube and makes a mess. At the same time, I was getting a P0449 code. I got an evap canister from the junkyard and that seems to have gone away.

Tried diagnosis but dropping the fuel tank to access the lines. When I jack the tank back up into position, you can hear gurgling sounds and as if the gas is coming up the fill tube. I also opened the access panel under the seat to see the pump assembly and when I removed the 8mm bolts, gas came pouring out. There was definitively gas in there. Checked the float on the pump assembly and it moved?

There is also something at the fuel neck at the top. Don't know what it is and if that could also be part of the problem.

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Elantra XD (2001-06) :: Gas Vapor Lock At Pump Won't Fill Tank

Son was unable to fill his car's gas tank, 2002 Elantra (but happens to all cars sometimes).

The vapor lock on the pump kept shutting the gas flow off.

This was caused by the tanks vapor exhaust being unable to exit while filling, so the only place to go was back up through the gas fill hole.

The charcoal filter had sprung a leak so the zillions of tiny little charcoal pellets pour from the filter into the rubber hose clogging it.

The Filter is $150 at Hyundai. Not available at AutoZone or OReilys.

Very simple to replace a couple bolts a few hose clamps.

Strange problem, thats no one at work had encoutnered before. A few Hyundai mechanics had heard of it and worked it before.

Also could be Purge Valve or Vent Valve solenoids...search EAP system too if your having this issue of not being able to fill your tank with gas, without 500000 vapor locks shutting the pump off!

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Prius Plug-in 2012-15 :: Gas Fill Ups - Full / Half Tank Or Less?

Since purchase, I've had one gas fill up at 694 miles. That was four or five weeks ago and it's still full. My EV ratio is 65% (1100 miles) and will continue to increase. I realize I'm carrying a lot of dead weigh for weeks. For those with high EV mode use, what's your recommendation with gas fill ups? I'm thinking no more than fives gallons for daily commute and around town.

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Hyundai - Elantra :: 2000 - Gas Tank Won't Fill

Like a lot of others, my 2000 Elantra will just barely take gas at the pump. So I've done the research, I think I understand the problem, but when I tried to find the replacement filter, there seem to be 4 different parts ranging from $8 to $180. Which part should I order and order first, or should I just replace them all?

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Elantra MD (2010-15) :: Fuel Gauge Shows Half But Tank Is Full

I just bought my 2012 Elantra Limited from the dealer today . The fuel gauge showed about two bars, a quarter tank I estimated. However when I went to fuel it, the pump clicked off after about 1 gallon, indicating the tank was full.

That was odd so I just figured there was some air in the tank or in the hose, so I tried adding some more fuel. I got about a half gallon more added when it clicked off again. Well, I know you're not supposed to top off the tank so I tried to add more. Got about two gallons added when it clicked off. I stopped fueling at that point for fear of causing damage.

My fuel gauge now shows a little less than half full. How can that be? Is there something I can do to fix this?

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Toyota - Celica :: 2001 Dies Every Time When Fill The Tank With Gas

I just had the engine in my 2001 Toyota Celica replaced with a rebuild at 145,000 miles (the original engine was burning oil). It runs fine but now every time I fill the tank with gas and start the car it runs for about 15 seconds then dies. This goes on about four times then it runs fine. After the initial dying eposoide the car runs fine until i fill-up again (i usually fill-up when i have avout 1/4 tank left). Before the engine replacement I had no problem like this. The mechanic thought the problem was the fuel pump and replace it and the filter and inspected the tank for debris. I am still having the problem

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Accent LC (2000-05) :: 2001 - Car Dies / Stalls If Fill Petrol Tank To Top

Hyundai Accent 2001. Not long after I bought it (from a cowboy, obviously) I filled up my petrol tank to full and as I was pulling out of the petrol station the car stalled and wouldn't start.

This keeps happening every time I fill it up, I can just barely drive it as long as I keep my revs up, but if I start to slow down (when approaching traffic lights etc) the car just stalls.

My check engine light is on but a mechanic just said that was because of a sensor and I don't need to worry about it, I'm not very good with cars so didn't really think much of it.

I can also smell petrol sometimes and when I unscrew my cap on my tank it sometimes hisses (is this normal after driving 30 minutes?)

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Ford Super Duty (1999-2016) :: 2001 - Gas Tank Won't Fill Up?

I had a new Fuel Pump put in the cheaper plastic one into my 2001 F250 5.4 with a 112,000 miles.

Problem I am having since getting it back is when filling the gas tank up it will shut the pump off at 3/4 tank. I then have to sit there playing the squeezing game to get more gas in. The vent line looks fine no kinks in it and the tank looks level so what could be the issue causing me this headache?

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SC/SL/SW :: 2001 SL2 Not Starting And Fuel Gauge Reads Empty With More Than Half Tank Of Gas

My 01 sl2 wont start and the gauge says that the car is empty (before this problem, everything was working fine). I know that I have more than a half tank of gas, the car continuously turns over but wont start. I replaced the fuel pump and still it wont start (not to mention that the tank was more than half full at the time). I checked all the fuses and relays and everything seems fine. I am not even getting gas pumped to the filter.

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Chevrolet - 1500 :: 2001 Acts Like Running Out Of Fuel When Gas Tank Is Over Half Full

I have a 2001 Chevy Silverado with the 4.8L V-8 engine. It acts like it is running out of gas ( the gas tank is over half full). The truck has sat for about 6 months in this condition without being started here in Sacramento, CA. I then replaced the fuel filter and for a few minutes it started and the engine ran fine (without actually driving it). A few days later I started it again and it now again acts like it has fuel starvation, it will rev up briefly then act like it is running out of fuel. I know the fuel pumps are the Achilles Heel of these trucks, but before I try changing it I was wondering if there might perhaps be another problem such as the new fuel filter plugging up quickly or possibly an electrical problem. I've always heard these fuel pumps either work or they don't work, nothing in between. This problem is intermittent but big enough the truck is not driveable. Is there any way to get a good take on the problem before diving into the fuel pump replacement and hoping that solves the problem ?

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Elantra XD (2001-06) :: GLS Stalling When Fill Up And Do Not Top It Off

I have an '02 Elantra GLS Manual Trans 91000 miles and every time I gas it up I have to rev the engine until I get moving or else the engine will die. It only happens when I fill up and I do not top it off. Also it has tried to keep running after I park and take the key out. What may be happening?

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Elantra XD (2001-06) :: After Fill Up Car Will Occasionally Sputter Or Sometimes Stall During Idle

I just picked up this 2005 Elantra last month. She runs GREAT - except after filling. Then she will occasionally sputter or sometimes stall during idle. Otherwise, if tank is below 3/4 (approximately), she runs fine.

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Elantra XD (2001-06) :: Cylinder 2 Misfire / Rough Idle Especially After Fill Ups

I have a 2001 Elantra with 170K miles. well taken care of. I've been having a rough idle issue for some time now. The car idles very rough. I checked for codes and I got the cylinder 2 misfire code (P0302)...

I started out and replaced the plugs and wires, no solution...
I replaced the coil packs, no solution...
I replaced the MAP sensor, no solution...
I figured it may be no to low compression, so I did a compression test and all cylinders came back normal, still no solution...
I figured it might be a dirty injector, so I poured some seafoam in the gas tank, and no solution...

So my next step is to switch out the injector. Is there anything I am overlooking?

Here's the big thing that is happening too... Everytime I fill up the gas tank, I turn the car on and it idles even rougher. Like if you talk while sitting in the car, you sound like Chevy Chase when he is on the vibrating bed with Beverly D'Angelo in the movie vacation! LOL. It slowly goes away after 10-15 minutes of driving. All this rough running engine ONLY happens at idle, otherwise it runs very smoothly.

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Elantra XD (2001-06) :: 2002 HYD - Engine Misses Sporadically Often Every Time After Fill Up

My daughters 2002 HYD Elantra engines misses sporadically often every time after a fill up. What it might be. Once some of the gas is used then it stops.

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Elantra XD (2001-06) :: Strong Gas Smell After Fill Up - Codes PO455 And P2251

I have no problems pumping gas in, but the entire car cabin smells very strongly of gas after filling up. It seems to come from the area of the charcoal canister. No dripping of gas, no puddles... Did a smoke test, no leaks showed up anywhere (according to the mechanic). I do not want to start throwing parts at this to fix it - where should I start, and in what order should I throw parts? 2003 elantra GT sedan, 70k ....

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Elantra XD (2001-06) :: 2002 - Hard Start / Bad Gas Mileage And Early Fill Up Click Off

I am trying to fix the pesky hard start that I have. My car doesn't start right up anymore unless it is frozen cold. Other than that it takes 2-3 cranks sometimes 4 to turn over. That's annoying and embarrassing and I am trying to remedy it ASAP.

I have a check valve and Purge valve on hand right now. In my research it seems this is where I need to focus. I do have an engine code it was P0456 this time. I also have a gas cap.

I have a check valve because of the all too familiar cutting off early at fuel pump problem. I wanted to start there first since I am sure something needs repairing down by the fuel tank and since the problem is common. And hopefully the valve will work with the fill up and MAYBE with the start, if not that is where the purge valve comes in.

I got as far as get the 2 12mm bolts off and then couldn't make it any further.

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Elantra XD (2001-06) :: Transmission Fluid Leak - Dripping Down Onto Passenger Side Half Axle

I have recently replaced the clutch, clutch master cylinder, clutch slave cylinder, Strut tower mounts and brakes on my 2002 Hyundai Elantra 5 speed. Everything is working properly but now I have a transmission fluid leak. I can not locate the exact location. It appears that it is dripping down onto the passenger side half axle where it connects at the transmission.

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Elantra XD (2001-06) :: Gas Smell After Filling Tank

First time I've filled the car up and getting a gas smell while driving. I checked the gas cap and it's on.

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Accent LC (2000-05) :: Can't Fill Up Gas Tank

My wife has a 2002 Accent with 117K miles on it. Fuel pump has never been replaced, but fuel filter and PCV valve changed about 5K miles ago.

The problem started when I added some BG44K fuel injector cleaner to the gas tank by way of a funnel. There was no discernable change in the car until my wife tried to fill up with gas...it kept clicking off. This has been going on for some time and it's pretty annoying.

So I do some research and learned that there could be charcoal pellets in the venting lines coming from the charcoal canister. I removed the charcoal canister from the car, and sure enough, there were a lot of little pellets in the hoses. I disconnected all the hoses and shook out all the pellets (not from the box, from the hoses) and connected everything back up. I went to the gas station and...nope, still clicking off every 2 seconds.

Then I removed the fuel filler neck from the car and inspected it. There were no restrictions in the main tube and no restrictions in the tube that runs up the main tube and loops back down the other side. [b]The blue/black check valve was a little clogged, so I blew it out with compressed air. I reinstalled it with the arrow pointing towards the charcoal box - meaning air and/or fuel can travel towards the canister only. Should the check valve be facing the other way? I assume it should, so gases can vent from the canister to the atmosphere - I don't want air/fuel going into the box, right?

I did find a restriction in one of the smaller hardlines that is connected to the fuel filler neck - it was more charcoal pellets. It was really clogged and I had a hard time removing them. At this point, there are no clogs, restrictions or charcoal pellets in any of the lines (including the charcoal canister), yet I still cannot properly fill the tank. Is the check valve now my only problem?

My wife told me today that the car "felt funny" and didn't "go when she stepped on the gas". Another symptom of the check valve?

I'm not entirely sure why adding fuel injector cleaner would have caused this problem.

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Elantra XD (2001-06) :: Engine Stalls After Over Filling Fuel Tank

After over filling my fuel my car stalls (sometimes) on going back to idle. Not sure what to checks, check engine light is not on.

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