Elantra XD (2001-06) :: Heater Not Providing Hot Air / Radiator Hose Leaking


Jan 13, 2013

I have been encountering issues with my heater not providing hot air when the engine is idling. My Elantra has around 121K miles on it. I have not replaced the thermostat, water pump, timing belt, radiator, radiator hoses, or done any coolant flushes.

I checked the overflow reservoir and radiator. I didn't see coolant at top of the radiator so I topped it off as well as the reservoir. It seemed to have fixed the issue for now but I had this similar issue about 5-6 months back. I also topped off the coolant and things have been fine until now.

I checked the hoses and squeezed them to see if I could see any notable leaks but didn't see anything. I checked the overflow reservoir tank and line and nothing seemed out of the ordinary. I also checked the top of radiator to visually inspect for any notable cracks but didn't find anything. Also to note, the coolant inside the overflow bottle was bright green and not discolored.

I did however notice a lot of white chalky residue on the bypass hose below the upper radiator hose and the engine block. My guess is that my upper radiator hose is slowly leaking? Leaking in the thermostat assembly? And I also noticed a tiny puddle of coolant below the lower radiator hose at the engine block. See the pics below.

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This is strange, Had the truck for about 3000mi bought it at 147k now has 150... Any way it runs great but the radiator started leaking from the seam close to where the bottom hose is. I have since changed the radiator about a week ago 500mi a week work truck.

Now it seems to be leaking from the very same area, what I mean is the area around the hose is dry but just up the seam a bit it barely leaks, and mainly after the truck cools off at night. These radiators seem extremely low quality, is there a substitute higher quality.

Also of note mine is the 1" core, I was told there are others but they will not fit, I must agree it seems nothing else would fit due to space constraints. These radiators just kinda sit in a cradle and aren't really under any stress that I can tell so it doesn't seem as though that would be the cause.

Also of note the shop where I bought the new one took it out of the sealed box and tank pressure tested it as they do for all new sales, no leaks, I have not pulled it back out yet cause I would like to get some thing less flimsy if it exists.

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It smells like antifreeze inside and fog has oily feeling when wiping it off the window. Got in on the lift and no luck seeing where it was leaking from, even with it running. My previous experience with bad heater cores is that it leaks on the inside and smells like coolant... is it leaking on the outside or is it something else?

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I would bet several others have had this problem as it lays right on top of the flange of the valve cover where I think it would rub a hole pretty quick.

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A couple weeks ago I had my first oil change - not at the dealer - but at a place I've gone a hundred times. After I noticed every day a puddle, not a couple drops but a puddle going down my driveway or wherever I parked of water.

I thought for a few days it was condensation off the engine, or the AC, since it was very hot. Except I don't use the AC much & wasn't using it when the water was leaking. I looked under the car & there is a hose hanging from the back of the engine area & dripping water.

I've honestly never looked under the car & noticed the hose & it's only hanging about an inch - so I'm not sure I've just never noticed... But until the oil change there was never a noticeable water leak..

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Another problem I had is my fuse box, burning through my fan fuse, looks something like this, the fuse was burned, but after placing a new fuse (just for contact), the fan worked, so I'm guessing a new fuse box is where to start ?

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What are the part numbers for the three hoses? There is one that runs from the intake/front passenger head to the valve that is just held on with clamps. One runs straight down to some sort of fitting and connects to a metal line. I think it may be a quick connect fitting. It is very short.

The third runs from the back of the valve to the firewall.

There is a fourth hose that comes back up from the "somewhere" below and also is a metal hard line with a fitting and rubber hose that goes "someplace" else back towards the firewall. Not connected to vacuum valve...

In any event, if I am going to rip into this, I'd like to just replace the hoses in one shot and done with it. No luck finding much on Google.

The 2 pics included show the valve and the front heater hose. ( I saved the OEM clamps by just sliding them back on the hoses as pictured. I figured if the valve and worm drive clamps didn't fix this I'd put them back on.)

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