Ford 6.0L Power Stroke Diesel :: 2003 F350 - Rumbling At Highway Speeds


Feb 2, 2016

2003 f-350 6.0 4wd dual rear wheels
4 inch superlift suspension lift, dual shock steering Stabilizer
33 inch wheels.
4 inch turbo back exhaust
Other than that it's really bone stock

Here's what's going on. In 2wd, between 55mph and 62ish mph, once I hit a constant speed, a rumble beneath my feet emerges. If I either speed up or slow down, it immediately goes away.

Does the same thing in 4wd high.

I can eliminate front drive shaft and u joints seeing as they shouldn't be turning while in 2wd. I did notice that when I push up or side to side motion in the front drive shaft, there is a click and a bit of motion. Is that normal? Just a side thought.

When i take off there's a bit of vibration from the rear half of the truck, but I've isolated that to the center support bearing. With all this being said, none of these symptoms were around before I lifted it.

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Ford 6.0L Power Stroke Diesel :: 2003 F350 Shakes At Highway Speeds

Have a 03 f350 with the 6.0 have been experiencing very harsh shaking problems. This only happens at highway speeds 55-60 any other speed is smooth as can be weather it's 25-95 mph. The weird part is that it only shakes when the truck shifts into overdrive and it shakes bad and if you lay into it like you were gonna pass someone it stops then shifts back into overdrive and shakes again.

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Ford 6.0L Power Stroke Diesel :: Lost Power And Got A Shake When Trying To Accelerate At Highway Speeds

I have a 2005 6.0. I just got done doing the HPOP seals, injector o-rings, stand pipes and dummy plugs. I have drove the truck 600 miles since the work with no problems other than a wiring issue I got fixed...

I was driving at highway speeds, and all of a sudden I lost power and got a shake when trying to accelerate. I pulled over and turned it off, and when I went to restart it I got nothing at first, then it went to what seemed like a partial crank followed by a thud. So I'm thinking I just hydro locked it. I waited a few mins and tried again, and it started but had a few knocks for 15 seconds or so, then it ran rough with smoke pouring out of the exhaust (grey then turned kinda white).

I the only codes I have are for the egr which I've had unplugged for a long time, and a glow plug code, but when I started it back up, I had no codes. I'm baffled. I did notice I have oil on my oil filter housing at the cap, a little oil had slung on to my wire harness and my intake. I don't even know where to begin!

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Losing Power After Running At Highway Speeds

I have a 2006 f250 6.0. the truck has 101k miles and to this point I have had zero issues. I am having trouble loosing power after running at highway speeds. Once I stop and begin to accelerate the truck looses power for a few seconds ,Belches smoke and begins to operate normally. I had an egr code, so I replaced egr and the problem persist. It is intermittent and does not happen if I stay under 50 mph.

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Ford 6.7L Power Stroke Diesel :: 2016 F250 - Wind Noise / Vibration At Highway Speeds

Since day one my 2016 F250 occasionally has a reed sounding vibration at highways speeds near the passenger side occupant handle on the windshield pillar. Talked to a service advisor at the dealer about it, what it could be, so this must not be a common problem . The issue is intermittent and can not be reproduced on demand. I tried blowing compressed air all around the area of the Windshield to see if I could reproduce the sound in a shop setting, but no luck. Only thing in common with this noise is 75+ MPH during a rather windy day. I'm a little reluctant to drop it off at the dealer since intermittent problems are hard to diagnose.

YouTube...

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Ford 6.0L Power Stroke Diesel :: Subtle Engine Sound Changes While Driving At Highway Speeds - Surging

I've been noticing some weird, very subtle engine sound changes while driving at highway speeds lately. Something almost like surging, but not. I don't know how to describe it. I might try to make an audio recording next time I take it out so I can explain it.

Anyway, I don't know why but ICP popped into my head. Maybe, for some reason, the engine was varying ICP causing the surging sounds.

So I hooked up AE and did a test. I've attached a screen shot.

With my idle speed actuated as high as it will go, and ICP actuated as high as it can go, I can only get a pressure of about 1450 PSI. I always thought ICP should go higher than that. I seem to recall reading somewhere around 3600 PSI.

So am I misinformed, am I reading the data wrong or do I have a problem? How high should Injector Control Pressure go? I missed it in the screen shot, but ICP is actuated to 100%.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Died Driving Down Highway

2006 f350 6.0..... I was driving for about 10 hours and truck ran fine. Until with no warning it just died. Got it towed home and now I try to start. It turns over fine but no fire.... I know not to use but we used starter fluid to see of it would fire thinking maybe file filter bit still no fire with the starter fluid. I find it weird that it won't fire even on stater fluid. The engine oil was very low as well but since topped it up.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Rear Of The Truck Sways When Going Down The Highway

04 f350 drw 2x4 ... I know this is a weird question, but i put 4 new tires on the rear of my truck and developed what i can describe as "loose body" symptoms. Most noticeable in going down the highway it feels like the rear of the truck sways and its hard to control and keep straight at times. Check tire pressures n front and rear suspension for broken springs or loose joints. Nothing looks broken or out of place. Prior to replacement truck drove straight n all was good. Also noticed steering wheel is now off center.

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Ford 7.3L Power Stroke (1999-2003) :: Clunk / Vibration When Traveling At Highway Speeds

I'm a mechanic but work only on cars so I'm a little shy on diagnosing trucks. I have a 2001 7.3 f250 4x4 short bed, when I give it gas I can hear a clunk, when I let off of the gas I also hear a clunk. Also when traveling at high way speeds I can feel a strong vibration when I very lightly give it gas but the vibration goes away as I give it more gas.

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Ford 7.3L Power Stroke (1999-2003) :: Surging Noise While Driving At Highway Speeds

I have a 45 min drive to work every day, all highway. Lately on the way home in the afternoon I have been experiencing a surging noise that seems to just happen while I'm doing hwy speeds. It sounds to me like the fan is tuning on and off. Is that possible? It comes on for a few min. And then off again. I have new icp ipr cps. New oil and filter and fuel filter.

Also I'm still having a battery light on and off issue while I'm driving. Is possible the two issues are connected. I plane on doing extensive search for a bad wire this weekend. Batteries and alternator have checked out and are fairly new.

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Ford 7.3L Power Stroke (1999-2003) :: Intermittent Engine Light / Momentary Surge At Highway Speeds

I have a 1999 F350 200,000 miles. Now getting an intermittent engine light. Still runs well, although once or twice I felt a momentary surge at highway speeds. The light is on intermittently about 1/2 time. I read the codes and the following codes, as in the thread title, came up:

P0280 - ICP circuit out of range - low
P0113 - intake air temp sensor circuit - high input
P0470 - Exhaust back pressure sensor circuit malfunction
P0478 - Exhaust pressure control valve - high input

What would make these all code at the same time? Would these not make a noticeable problem driving? And how do I resolve these?

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Ford 7.3L Power Stroke (1999-2003) :: F350 DRW - Chugging Bucking At Highway Speed

I have recently picked up an older F350 2WD 7.3 DRW Lariat. the price was right higher miles but hey it is a 7.3, overall in very good shape.

So the issue at hand is the truck runs great most of the time and puttering around at city speeds you would never know there is any issue;

Get the truck out on the highway set the cruse at 70 to 72 and if you hit a rise in the road or other reason to slightly accelerate the truck chugs and bucks. For lack of a better description it goes chug chug chug, if you accelerate harder to downshift it goes away or if you back off the throttle it goes away. This happens with cruse on or off, a steady foot on the pedal will cause this as well.

I have also noticed that when you let off the throttle the sound the truck makes de-fueling is just very different and "off" sounding . Not sure how to describe it but it sounds funky ... clearly not right when compared to other 7.3 or my 6.0 truck.

What I have done, :

1. Had the truck scanned with an AE and a snap-on scanner both show no codes ran injector tests no contribution errors, not even in # 8.
2. Changed fuel filter
3. Changed Oil and Filters ( tried both full synthetic Rotella and Dino oil looking for a difference )
4. Cleaned out the fuel filter housing just in case.
5. Confirmed injector O-Rings are not leaking

This feels like a fuel issue, my next thought was start looking at fuel pressure under load at speed to see if there was a drop when this is happening ?

Is there a way to test fuel pumps in this truck ? Maybe a clogged pick-up screen ? Where do I start looking next ? I have reasonable mechanical skills but don't know this motor very well, this doesn't seem like a CPS issue..

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Ford 7.3L Power Stroke (1999-2003) :: Strange Noise Occurs At Both Highway And Surface Street Speeds - Throttle Related

I have a strange noise that occurs at both highway and surface street speeds. On surface streets at low speeds 45 mph and under, if I let off accelerator to coast and lightly step on accelerator I get this quick sharp noise.

Everything I have read regarding a similar noise is under load and being described as a turbo fart. Clearly I am not under any load. I'm lost.

Definitely not a low woooo noise. Also not a hard accel and release and definitely no chuckle and or popping. The sound is high pitched and quick, roughly .5 to 1 second at most. The sound is more like a "zzzrrp" or "zzzoop". I can replicate the sound 50% of the time easily at speeds under 45 mph by briefly coasting (no accelerator) and lightly tapping the accelerator and releasing or holding. Occasionally this sound will occur at full stop when I step off of the brake pedal and before I step on the accelerator. This sound can also occasionally be heard at highway speeds under similar accelerator conditions though it may be more frequent and I just don't notice it.

Would this condition throw a code? Just received "Total Ford Scan Tool Package Enhanced Bundle SP03" scanner from autoengenuity. Hoping to put it through its paces tomorrow.

Additional info: 145k miles. Injectors serviced by a reputable diesel shop here in Vegas approximately 1.5 years ago. Unknown oil leak where oil is collecting in the valley on top of the engine beneath the turbo. HPOP seals were replaced roughly 1 year ago at another reputable diesel shop here in Vegas. Still have an oil leak (turbo related?) Oil is under 500 miles old and acceptable level. Fuel filter is due for a change but that does not seem to affect condition. Air filter 1000 miles. Thinking about upgrading to AIS severe duty kit soon.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Occasional Miss At Highway Speeds / Bucking And Jerking During Even Gentle Acceleration

165k miles 4x4 6 speed, bone stock unmolested

Slowly progressing problem over 6 months. Occasional miss at highway speeds uphill has progressed to bucking and jerking during even gentle acceleration attempts.

I hadn't got my cam sensor recall done but no change after that procedure completed yesterday. Oil recently changed as well.

I have a torque pro but it never finds any fault codes even though 'service engine' light comes on sporadically. I'm not sure I'm operating it properly but it at least reads rpm when its running.

I'm contemplating the hutch mod but I'd like to have an official diagnosis beforehand if its possible in my case.

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Touareg :: Started Making Loud Rumbling Sound At Highway Speeds

About a month ago my Touareg started making loud rumbling noises at highway speeds. It sounds and feels (it makes the whole truck vibrate) like you're driving on the "wake me up bumps" that are on the shoulder. Some times it last for 30 seconds and other times it goes on for the whole trip. It's driving me crazy; however the dealer can't reproduce the problem so they think I'm crazy. It doesn't do it all the time, however, the only common symptom is it happens at speeds above 65 mph. It has happened when it the car was cold and hot, cruise on and off and variable highway speeds. The transmission was replaced right after I received the car due to a malfunction, so the dealer doesn't think this could be a second faulty transmission.

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Ford 6.0L Power Stroke Diesel :: 2003 F350 - No Power On Cold Start

I recently bought an 03 F350. I've noticed on cold starts that it has no power. After about 5 minutes it runs very well. I have not noticed any misfires or smoke and there are no codes thrown. Based on what I have read here, I assumed it was a FICM issue. I just got done testing it and it was at a solid 48v with 1 dip to 46 on engine crank. I'm baffled at this point. The truck literally has no other issues except low power for the first 5 minutes.

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Ford 6.0L Power Stroke Diesel :: 2003 F350 - Brake Controller Has No Power

I noticed the aftermarket controller in my 03 F350 is not working. I am wondering where the fuse(s) might be located. Under the hood? Are they fuses or relays?

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Ford 6.0L Power Stroke Diesel :: 2003 F350 Will Not Start

I have a early build 2003 f350 6.0. It will not start. Readings are good. ficm 48 to 48.5, synced, icp volts .30, icp climbs above 1200 psi, bat 13 to 13.5, ipr 14.8 to 40, fuel pressure 82 psi during crank..... will not start. Last week tore it down and replaced the tube of the hpop, found a leak in map hose and cleaned the turbo (vanes, ring). Ran ok for a week... shut it off and my sons baseball practice and will not start.... towed it back 2 days ago and nothing..... just cranks... I am at a loss. Another question would be where do i air test the hpo system on this truck.... ICP and IPR are in the back of the motor and hard to get to. I have read there is a way to do it under the valve covers.... not sure.

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Ford 6.0L Power Stroke Diesel :: 2003 F350 Starting Loosing Power / Wouldn't Even Go Up To 15 Mph

I have a 2003 Ford F-350 super duty 6.0. A few weeks ago it starting loosing power, it wouldn't even go up to 15 mph. It now won't even move. There is 0 power. When I press the gas the motor bogs down to a very low idle and wants to die. I also had recent trouble with it starting. It would wind up to a very very low idle and about a minute later it would crank up to full idle. I changed the fuel filters (on top of the engine and under the cab) and also changed the fuel pump under the cab. After that I still have no power when pressing the gas it will still act like it wants to die.

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Ford 6.0L Power Stroke Diesel :: Stall Quickly Just Like Ignition Turned Off / No Rumbling Or Smoke

Truck ran good, but for the past month every once in awhile it would just stall quick, no rumbling, no smoke, like someone just turned off the ignition, if you turn the key it would immediately fire right back up. Well today it would not start back up. Pulled the IPR plug, no good. FICM replaced abt. a month ago. Checked with Scan Gauge, oil pressure abt. 925 while cranking dropped to abt. 780 after extended crank. And no codes. I do notice when turning key on I hear less clicking/noises going on. All dash lights come on and turn off as usual. Tach doesn't move.

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Ford 6.0L Power Stroke Diesel :: 2003 F350 - Low HPOP Pressure

2003 f350 6.0. Ran last night and wont start today. Monitor says 85 psi pressure, should be atleast 500 to start. Could it be the IPR?

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