Ford 6.0L Power Stroke Diesel :: 2003 F350 Stopped Now Won't Crank


Apr 18, 2016

03' F350 Crew Cab DRW FX4 Lariat 6.0
180k miles
Has EGR Delete
Blue Spring Kit and recent Fuel Filter Kit

Last Friday I got the truck back from a local mechanic that had replaced the water pump. Took it out to put fuel in it last night. About a mile from the house it felt like it bucked then died. While still rolling I stuck it in Neutral and started it back up. Got fuel and back home, no problem. Total trip around 4 miles.

This morning I get about a mile from home (other direction) and it does the same, engine quits and it rolls to a stop. Except now it won't crank. Has electric power, just won't turn over. Both batteries are pretty new Napa big CCA ( I believe 800 ).

I walk back home and get my '04 F250 6.0 (180k also) and drive back to the stricken 350. Thinking a battery may have crashed a cell I remove the ground from one battery and jump it off with the 250. No difference. Reconnected battery #1 and Disconnected battery #2 ... Same thing, no crank.

I didn't really think it was a battery issue since it started fine, but if one of them had crashed a cell it could have shorted. No dice.

Now I'm thinking it may be the fuel pump. Would not having line pressure keep it from at least cranking? IE like a safety feature so the injectors don't try and run dry?

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Ford 6.0L Power Stroke Diesel :: 2003 F350 - Intermittent Long Crank When Hot

2003 6.0 will fire within 2 seconds when cold, literally a "bump the key" and she fires up scenario. Recently and only when the engine is hot I'm getting extended crank times and sometimes it takes several attempts for the truck to start. I replaced the HPOP with an upgraded pump after the factory HPOP went out at 311,000 miles. I know this sounds like a standpipe leak scenario but it doesn't act up all the time, sometimes it fires right up even when its hot. my thinking is a leak is a leak and only gets worse.

My IPR is reading in the 26% range, FICM is steady in the 47.5 to 48 volt range and at idle 585 to 600 psi on the ICP with a good FICM sync. I'm going to to use my scan gauge and see if I can catch an extended crank scenario to see if the ICP is reaching 500 psi but is there somewhere else I should be looking? FICM relays possibly? I've noticed when i turn the key on I'll hear the fuel pump,vacuum pump but the clicking sound is very brief or nonexistent (not sure what the clicking noise is from I assumed glow plugs but its absence is noticed)...

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Ford 6.0L Power Stroke Diesel :: 2003 F350 - No Crank / Does Not Even Try To Turn Over When Turn The Key

A month ago I got into my truck in the morning and when I turned the key to Run everything lit up like normal and after the glow plugs warmed up, I turned the key and there was about a two second delay between me turning the key and the engine cranking over.

The next couple times I tried starting the truck that same morning I had to try to start it a couple times because it wouldn't try to crank over the first couple times but it would always eventually start.

It's been continuing to give me problems but never stopped running once it was started and then this morning I tried starting it for 45 minutes with no luck.

What I have tried so far is:

Resetting batteries
Jumping the truck
Checked to see if the starter is getting power. ( I put wire testers on it while someone else started and I didn't get a good reading even when it did start. New starter was put in 9 months ago.)
I also made sure wire going to starter wasn't corroded
Battery terminals are also not corroded
Checked fuses
Tried starting truck with fan clutch disconnected
Cussing at it
Tapping starter with a hammer while trying to start it

Also, everything sounds perfectly normal when I turn the key, it just doesn't even try to turn over.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 Cutting Out / Sometimes Won't Even Crank

About a month ago my truck was cutting out at one point it wouldn't even crank, got it going took it to the shop found my driver side battery clamp cracked, replaced it aswell as the egr valve because I had a p0401 code. Valve was pretty gummed up. Now recently it started doing it again. It cut out and it started right back up then later that night drove it two blocks and died, turn the key on and my glow plug light stayed on and wouldn't crank, was checking over all my connections and nothing seemed to be wrong. And then randomly it seemed like everything reset and my injectors would buzz, glow plugs cycled and fuel pump kicked on and started right up and drove home.

I replaced the pcm relay because one terminal looked to have gotten hot. Let her warm up in the driveway and she cut out twice but started right up. Checked over the connections again, replaced and cleaned both batteries, took it for a drive and no problems, later on started up again and let her warm up and cut out again, this time I got the p0401 code again. (Egr insufficient flow). I'm at a loss not sure where to keep going. It's an 04 f350 with egr delete, banks turbo and intake, with edge juice with attitude tuner on level 3 never switched levels around. And some other add on and mods that could make the list go on.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 Crank But No Start

I have a 2004 f350 6.0 powerstroke i recently fixed a oil leak in my remote oil cooler and after I was finished it ran fine and ran fine for a few days I noticed yesterday it had a bit of a rough start and some today but would start and run normal. Started the truck this morning and drove it a bit and then let it sit while I went to the dentist came back out and truck wouldn't start. I am getting 200-330 icp with the ipr cycle at 88.5 ficm sync is good and colts are at 12.5 unplugged icp sensor to see if it would start after that and it disnt start so I ruled that out.

I'm currently waiting on AAA to bring my truck home for me but trying to make sure I'm right to start working on it tomorrow. I am thinking the ipr valve is clogged. Am I right to think this may be the issue? When I first installed my remote oil cooler I had the same issue crank no start turned out to be the ipr valve was gunked up and I ended up replacing it 300 dollars later. Then it started and everything was fine. So basically am I right to start at the ipr valve or should I start somewhere else?

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Ford 6.0L Power Stroke Diesel :: Stopped Running Suddenly - Crank But Won't Start?

Driving home from work last night my truck just died. I was under load, going up hill, and she just shut down. No power, completely dead.

She'll crank, but not start.

Ever hear of this?

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Long Crank Time

I have a 2006 F350. I have long crank times. No Codes. I have Autoenginuity with Enhanced Codes and everything shows fine. I replaces standpipe and dummy plugs. Glow Plugs and harness. I was hoping it not be the STC but I needed to do oil cooler so wanted to eliminate STC. Got truck apart and the STC Fitting is newer style so I'm kinda bummed out. Not sure if I'm missing something and as far as I have it torn down is there anyway to test what could be causing the problem? Or just put it back together and keep my fingers crossed that whoever put the new STC fitting in screwed it up. I'm beginning to not like my truck.

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Ford 6.0L Power Stroke Diesel :: 2007 F350 - Crank For About 3 Seconds When Starting

2007 350 the truck sat overnight (15 hrs) I went to start the truck and it had to crank for about 3 seconds which is abnormal for my truck?? It was about 80 degrees outside. Is there any reason for that?

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Ford 6.0L Power Stroke Diesel :: 2005 F350 - Long Crank Times

So my recently purchased 2005 f350 has an abnormal long crank. I searched all the internet and everything pointed to STC fitting. Well I knew I had some other things I wanted to knock out so I ended up buying an update kit from sinister diesel. It included an updated fitting, new degas cap, updared turbo oil feed and return lines, blue spring update, and "dummy" tubes or something like that.

During the last few days I have removed the turbo, and finally got to the hpop. As I was removing the turbo I thought I might have the updated lines as there was no braided area in the feed tube. Sure enough I pulled the hpop and I have the one piece fitting. So now that I have wasted all this time removing all this stuff for no reason I still don't know what is causing my long crank. I am going to probably install the new fitting and lines anyway but where do I go from here?

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - No Crank Randomly / Injectors Buzzing

I think my starter took a s hit like I said truck randomly doesn't crank all lights on dash come on can hear injectors buzzing turn key nothing. Took wire off passenger's side of truck yellow wire touched to pos post solenoid click no crank. So I had the old lady sit in the drivers seat well I hit the starter with my BMFH started right up could something else cause this or should I just bite the bullet and replace the starter?

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Ford 6.0L Power Stroke Diesel :: 2004 F350 Crank But Will Not Start / No Injector Buzz

My nephew has a 2004 F350 that will crank but will not start. It will build oil pressure on the gauge. There is no injector buzz and no communication through OBD2 port. Is the PCM dead?

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - No Crank But Will Only Start When Jumped Even With New Batteries

I went out to start my truck yesterday which is a 2004 F350 6.0 Diesel. It wouldn't crank over so of course I tried to jump start it and it fired right up. Went to town while I was there got 2 new batteries and put them in went to start truck and again nothing but will only start when jumped even with new batteries I'm guessing there is a grounding out issue. Where to start?

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Ford 6.0L Power Stroke Diesel :: 2005 F350 - Engine Starts After Clicking Sound When Crank For Few Seconds

I am lost on what I need to do with my 2005 6.0. Last summer it started giving me trouble once in a while starting. I turn the key on and wait for the wait to start light to go out. When it goes out, turn the key and it starts, most of the time. Last summer I went to start it the same way, only it cranked and did not start. I turned the key off, back on and cycled the wait to start light again and turned to the start position, it started right up. Whenever it would act up I just turn the key off then back on and it starts right up. Usually on the second try, but lately it has taken 3 or more tries. I am not finding any real pattern to when it wont start.

When it does not start I can crank on the starter until the battery dies and it wont even think about starting. Turn the key off and back on, it will start.
Another thing I have noticed, when I crank the engine I can hear a clicking from under the hood right before it starts. I think it must have something to do with the injectors. I will crank the engine a few seconds, hear the clicking then it starts. If I don't hear the clicking it will not start, so when it doesn't want to start I also do not hear the clicking sound.

The other day I started it, drove 5 or 6 blocks and shut it off. After 20 minutes or so went to leave. I had to cycle the key 4 or 5 times off and back on before it decided to start. It is getting worse, doing it more frequently, and taking several times of key off and back on to get it going. Where should I start looking to find this problem?

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Ford 6.0L Power Stroke Diesel :: 2005 F350 - No Start / Crank Position And Cam Portion Sensor Codes

I have an 05 f350 6.0 that I recently bought. It was fine until a few weeks ago when it died while I was driving down the road. I pulled to the side and it started right back up like nothing happened and kept driving like normal. Skip to last weekend it did it to me twice but the second time it would not start so I plugged my programmer in and it showed p0336 crank position sensor and cam portion sensor codes (I can't remember the number of the second code) I have read a few posts that said maybe it's the icp sensor so I went ahead and replaced that with no luck. The batteries went dead from excessive cranking which I know isn't very good for my starter but I was getting a little upset.

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Ford 7.3L Power Stroke (1999-2003) :: F350 Won't Crank At All / When Turn The Key To Start Power Drops

New to the forums, not new to fords. 1999 F350 7.3L Diesel. This has been a work truck and has seen multiple devices in and out over the years. I removed the last crap for GPS tracking etc from the last owners. The truck has worked well for a long time since until...

I'm moving slowly to a different state and so the truck got parked for 2 months. went to start it and nothing. the dash comes on and all the lights come on but when you turn the key to start the power drops and nothing.

Testing so far:
replaced the fender Solenoid
tested the starter motor and solenoid -passed
replaced the ignition switch
tested continuity of the hot and ground wires to the fender and starter and everything passed

When I shorted across the fender solenoid the starter works and tries to start the truck (unsuccessfully so far)

So the wire that goes to the fender solenoid is not working and where to trace it to and what needs to be fixed. Is there a relay or fuse besides number 30 that is in the way? where does the magical wire go so i can check its continuity?

I am stuck 800 miles from where i need to be and I am stuck here. I don't have the cash to get a mechanic and my mechanic friends are stumped. I do have a Snapon modus tester, what to do with it.

FYI the batteries are new and fully charged.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Crank But No Start

I've replaced the alternator and starter recently and both batteries and the truck ran fine befor that. But it sat for roughly 2 months and now it seems as if its not getting fuel. Will start with a shot of ether but will die as soon at it burns it off

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Ford 7.3L Power Stroke (1999-2003) :: 2000 F350 - Crank But No Start

I have a 2000 F350 7.3 ... A couple weeks ago I noticed that it was taking longer to start then it should be. Now I have to cycle the key switch 3 or 4 time to get it to start. There is a clicking coming from the relay block under the radio. Sometimes the truck will start sometimes it has to be rolled off. I have recently replace the starter and alternator. I have had the batteries tested and they are good. I replaced the two small relays in the block under the radio, one is for the fuel pump and the other I understand is for the door locks? I also read on here the large blue one is for the turn signal so I have not changed that one. After all this I still have the same problems.

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Ford 7.3L Power Stroke (1999-2003) :: F350 Will Crank And Run But Shuts Off When Gets To 150 Or 180 Degrees

I have a 99 f350 Ford 7.3 service truck. It will crank and run but when it gets to 150 or 180 degrees it shuts off and will not crank back until it cools off. I have change the ECM I have change the IDM still same thing it runs till gets hot and then it cuts off. I have changed IPR valve IPC sensor .check the high pressure oil pressure it is around 800 900 at an idle it is around that pressure but when first starts up it is higher once it starts and runs it idles around that pressure 800 900 psi....

I have hooked up my scanner and it shows around 150 degrees oil temperature it shuts off . The high pressure oil stays the same as it was when you first crank it the low pressure crankcase oil is 60 psi ... Once the oil temperature reaches around 150 ~160 degrees the engine will shut off . Once you let it sit overnight or for several hours it might crank up ....

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Crank Much Longer Than Normal To Start

I just started having an issue on my 01 7.3 f350 with 203k miles, it will crank much longer then normal to start. If you shut it off then try to restart right away it starts normal, if you wait 10 minutes long crank again. if you shut it off and turn key back on but don't start it you can wait an hour then start right away. IDM bad? Vacation in 2 weeks and I would like to get this fixed first.

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Ford 7.3L Power Stroke (1999-2003) :: F350 - No Crank - Anti Theft Plug Was Missing

I have looked through a ton of threads to see if I can find one similar to my problem but have not. I have stock setup but had a dealer installed anti-theft device. The first time it would not crank, it was like the the anti-theft plug was missing so I checked out the key, tried the spare and finally removed it all together. I checked all the fuses and swapped the Starter relay for another of the same part number.

I later sifted it into neutral assuming it was the P/N Switch and it started. This continued intermittent for several days but then Neutral wouldn't work. I got under the truck and pushed on the actuator rod for the transmission and it started again for a few days. If finally failed again and I had time to buy a replacement switch.

Once installed I verified I had back up lights in reverse but still no crank. I have since pulled off the starter and had it verified as good. Is there more to setting/adjusting the neutral switch or is there something I am missing before I tow it in?

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Ford 7.3L Power Stroke (1999-2003) :: F350 Running Rich / Crank Very Long Time Before It Starts

I recently (in the last few months) have noticed my truck (1999 F350 duallie) seeming to be running very rich … I pull a 32' trailer with it and noticed on the art few trips the front and right side of the trailer covered with diesel fuel spots when I got home …. It also smells very rich when idling…. The last couple times I started it in the mornings it seems to crank a very long time before it starts …it still runs but its got issues evidently … it has these 3 codes :

P1280
P0475
P1670

The 1670 will clear , but the other 2 I can't clear, they are right back every time you turn the key on …

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