Ford 6.0L Power Stroke Diesel :: 2004 E350 - Bad Vacuum Pump - Replacement?


Mar 1, 2017

I have a 2004 E350 6.0 with a bad vacuum pump. I tried looking on Youtube for a video on replacing the pump but no luck. Looking for a video or instructions on replacing the pump? It looks fairly easy but you need to be a snake to gain access to the pump bolts.

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Ford 6.7L Power Stroke Diesel :: Brake Vacuum Pump Oil Leak?

Haven't found any other useful info on this, but local dealer says that's where my truck is leaking oil from, and since it's considered brakes not powertrain the repair won't be covered under warranty ...

Backstory goes : dropped my truck off at local dealer Thursday to repair an oil leak from near front main seal area of the engine discovered while inspecting to initiate a bumper-to-bumper warranty through Ford ESP- their platinum warranty. I figured with all the electronic widgets and non-powertrain stuffs on this beast I wouldn't mind paying for 3yrs/36k miles of trouble-free motoring, y'know?

Apparently it's the O-ring on the brake vacuum pump that's allowing engine oil to leak. I can't even find this thing, just looking for some further explanation. I'm keeping an open mind so far, I don't suspect the dealer's just trying to get one over on me, just trying to be good and educated before I go plunk down for the repair.

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Ford 6.0L Power Stroke Diesel :: No Power To Vacuum Pump

Checked all fuses in fuse box, any other fuses or relays. The pump works when I jump it with a 12volt battery, so I know its good!

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Ford 6.7L Power Stroke Diesel :: 2013 - Four Wheel Drive Vacuum Pump And Solenoid Location

I have a 2013 6.7 and i cant seem to get my 4wd to work in auto position on hubs i think i have it narrowed down to the solonoid for it but cant seem to find location on it.

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Ford 6.0L Power Stroke Diesel :: 2004 - How To Replace Thermostat In E350 Van

I bought a 2004 E350 van that has been driven 9000 miles in the past 6 years. Replacing a thermostat in an E350 6.0 Powerstroke van?

My van is running on the cold side ECT 176-180 when idling. It will reach 190 when I am driving. The EOT is 6-10 degrees higher.

I am flushing the system with Restore and plan to replace the T-stat soon when it arrives from Amazon. I have 3 gallons Cat ECT-1 full strength coolant and a lot of distilled and reverse osmosis water for the flush.

Is it a long procedure? There is not much room in a van to work with ease. If it's too involved, I will find some over time at work and pay my mechanic to do the install.

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Ford 6.0L Power Stroke Diesel :: 2006 - Power Steering Pump Replacement

When replacing the power steering pump on my 2006 should I go OEM on the pump or save some money and get a Napa or aftermarket remaned unit with the pulley installed? Also, whar is the fluid capacity of the power steering system?

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Ford 6.0L Power Stroke Diesel :: E350 Dying When In Gear / Lack Of Power / Rough Idle

Having some problems with an e-350 dying when in gear and rough idle. Truck starts up after it dies. Vehicle acts like it is starving for fuel. I have check fuel pressure after fuel pump and getting 55psi. High oil pressure pump with in normal ranges. Cleaned and checked egr and it was in the closed position. Fuel filters have been changed. Injector buzz test ok.

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Ford 6.0L Power Stroke Diesel :: 2004 - No Power To Fuel Pump

So I'm stumped I have an 04 6 liter and I have no power to my fuel pump. My fuse under my Dash is good which is a 20 amp fuse which is number 40. My inertia switch is not tripped and I have power to it however my fuel pump does not have power what else could it be? Is there a relay somewhere else?

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Ford 7.3L Power Stroke (1999-2003) :: Vacuum Pump Running Constantly?

My vacuum pump I noticed is running constantly and also my vents are stuck on defrost.

I narrowed it down by taking off the lines going from the tank to the 4x4 solenoid and the tank to the HVAC line. If I plug both lines I get pressure to both but it still won't shut the pump off. Why won't the pump shut off? Leaky tank?

If I plug the red line back into the solenoid I cannot get pressure to come out of the HVAC line. (Switch in cab set in 2wd)

I can make the pump shut off by plugging the main inlet to the pump.

I took the tank out and can't find any cracks or leaks. Could something inside the tank be broke?

Also why can't I get pressure when the red line is plugged into the selinoid?

I can't figure it out. Almost seems like the 4x4 solenoid and the tank are both the problem.

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Ford 6.0L Power Stroke Diesel :: 2008 E350 - No Oil Pressure At Hot Idle

I just added 2 used 08 E350s to the fleet both about 180k on em and 1 has a little issue with oil temp and pressure. Driving ect is 222 and oil temp hits 240 then oil gauge drops to 0 and oil light comes on. I know the cooler is junk, but I am gonna pull the lp pump off and see what I find. I have a chance to fix this, or should I just order the 13k box with a reman in it.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Vacuum Routing From Pump To Hubs?

I am in the process of replacing the complete front end on my 02 CC 4x4. Im replacing the hubs the lockers all seals and spindle axles. complete brakes with power stop and stainless brake lines ......I am going to switch back to the original automatic lockers. I am curious if has a simplified one line for the vacuum routing from the pump to the hubs?

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Ford 7.3L Power Stroke (1999-2003) :: PCM Gone Bad / Vacuum Pump Is Also Making A Loud Noise

I think my pcm has gone bad. My wait to start light won't come on an when I turn my key on I can't hear my fuel pump cut on anymore. My vacuum pump is also making a loud noise.

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Ford 7.3L Power Stroke (1999-2003) :: Backup Lights And Vacuum Pump Not Working

My 16 year old F250 4X4 diesel has developed a problem with no backup lights working, and the vacuum pump is not getting power. The fuse (#28) checks out OK, and I'm told to check for a broken wire on or near the backup switch. I don't know where to locate the backup switch. I have the huge Ford Service manuals, but they are written with the perspective that you should already know where the switches are. Where to find the switch?

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Ford 6.0L Power Stroke Diesel :: 2006 E350 Stalled While Driving Now Crank But Will Not Run

A friend brought to me this 06 E350 with a 6.0, which stalled on him while driving. The van will crank over good and strong, but won't run. It will how ever fire, and almost run until you let the key back (i would describe it as it does run with assistance from the starter). the FICM has 12V in and 47.5V out. And ICP is around 650 psi till it fires then it raises to 1215 psi. there are no codes either - I'm not familiar with these 6.0l...

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Ford 7.3L Power Stroke (1999-2003) :: E350 Diesel - 2nd Battery Won't Charging?

One of my batteries on my van is on the frame rail. The box rusted out so I routed the battery into the back of the van for now. The van wouldn't start because the batteries were low. I charged the battery in the front engine bay overnight but it did not charge the 2nd battery, does that mean there's a disconnect between the two batteries? I thought they were in parallel.

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Ford 6.0L Power Stroke Diesel :: 2005 E350 - No Hot Start / Just Cranks But Won't Fire Up

I have a 6 liter 2005 e350 diesel that starts great when cold and runs well all the time but after it warms up it just cranks but won't fire up. But if i shoot ether into the intake it will start. It doesn't show any failure codes.

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Ford 6.0L Power Stroke Diesel :: How To Repair Broken Battery Cable For E350

When I dropped my 2 frame rail batteries I noticed the clamp on the positive battery cable was broke. How to splice in a new clamp?

Pick and pull is an option. I would rather repair my OEM cable and be done.

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Ford 6.0L Power Stroke Diesel :: 2004 - No Start After Head Replacement

So I'll give a little history. Had blown head gaskets so I tackled that got it back together and now I can't get it to start. I have a monitor but it won't tell me if I have ficm sync. I have 1500 psi cop reading. I have spinning it over far 15 to 20 minutes. I'm using a bluetooth scanner and a app on my phone. I have no codes thrown or anything else. Do I keep cranking on it or am i missing something.

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Ford 6.0L Power Stroke Diesel :: 2004 E350 - Bypass Coolant Filter Or IPR Full Flow Coolant Filter

I am going to install a coolant filter on my 2004 6.0 E350 van. I have read threads about bypass filters and full flow filters and I started asking myself "Why use a bypass when I can filter all of the coolant?"

Is there any reason why someone should use a bypass filter? I bought the van used knowing I would eventually have to do most if not all of the 6.0 repairs. IPR sells a complete coolant filter.

I talked with the people at FICM repair and they suggested I do my research but leaned towards the IPR cooler. Ed spent a good 30 minutes on the phone answering all my questions and never asked if I wanted to buy anything. If anything, he was trying to stop me from throwing money at the van until I isolated what needs to be repaired.

I already bought the Sinister Kit and requested a return.

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Ford 6.0L Power Stroke Diesel :: 2004 - Hydrolock After Replacing Water Pump

I bought an '04 Powerstroke from a dealer in Dallas. Problems started to crop up immediately, so I replaced the thermostat. This seemed to handle my cooling issues for a couple days, until when preparing to drive to Austin, I noticed coolant pouring from what appeared to be the location of the water pump. I turned around and drove the two blocks back home, and replaced the water pump. However, when i went to restart the truck, I got only a partial turn of the crank. I let off immediately and waited a couple seconds, then tried again; same result.

I haven't had the glow plugs out yet to see what type of fluid is causing the lock. I was so pissed last night that I just went and took a nap, but I intend to check it out today after work. If it's fuel, excellent. I'll replace an injector and be done with it. If it's coolant, however, what are my most likely culprits? The EGR and oil coolers are stock, so maybe them. I would consider head gaskets, but that seems a little unlikely; while it was still running, there was no smoking, no notable pressurizing of the coolant system, etc. I am as of yet too unfamiliar with the underpinnings of the 6.0 to come up with any other possibilities, but I'm more than capable of dealing with them if you guys can suggest anything.

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Ford 6.0L Power Stroke Diesel :: Oil Pressure Switch (Sending Unit) Location On E350

Will the oil pressure switch (sending unit) on my E series van be in the same location as on an F series truck even though the van's oil filter is under the engine instead of on top? I'm referring to the single wire sender for the dash gauge.

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