Ford 6.0L Power Stroke Diesel :: 2006 E350 Stalled While Driving Now Crank But Will Not Run


Jul 6, 2017

A friend brought to me this 06 E350 with a 6.0, which stalled on him while driving. The van will crank over good and strong, but won't run. It will how ever fire, and almost run until you let the key back (i would describe it as it does run with assistance from the starter). the FICM has 12V in and 47.5V out. And ICP is around 650 psi till it fires then it raises to 1215 psi. there are no codes either - I'm not familiar with these 6.0l...

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Slowed Down When Driving 70mph Uphill Then Stalled

I have a 2006 F250 with an International 6.0 turbo diesel. Last Friday I was driving 70mph up hill when my truck slowed down (I wasn't hauling anything) and then stalled, I got it restarted my doing a moving restart. After that it stayed in limp mode and wouldn't go up into 4th gear it just would jump from 1st to 2nd them to 3rd if I was coasting and it would only let me go 40mph at the most, so I got a tester and tested it and the only code it gave me was glow plug 1 & 5 were misfiring so I replaced those.

After I decided to do a test drive I went 800 meters and my tuck still didn't go out of gear one and I couldn't get my truck to go more than 5mph, then it stalled, so after about 30 minutes and 2 other guys tinkering with everything, we got her started and she sounded perfect, so I took off again, same thing happened except I got her going 20 mph but her RPMS stayed under 2,000 and then it decided to sputter and then stalled.

When I went to restart her the ABS, TBC and the transmission light went off, now she won't crank over and she was clicking (starter or dead battery) and now the lights don't go off, the Windows don't work and their is no electricity flowing...... I understand the electricity, she has 2 batteries. (The first one starts i.e. Glow plugs, starter etc, the other just supplies juice to the system, I.E. Lights, fuel pump.. Etc) what is causing this?

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Ford 6.0L Power Stroke Diesel :: Driving Along Truck Just Stalled When Hit A Bump

The first time it happened, I wasn't monitoring any PIDs as I didn't have my phone with me. Not really sure if I hit a bump or anything, it just stalled. I pulled it off to the side and put it in park and started cranking. Turned over rapidly but wouldn't start. I started freaking out thinking what am I going to do? Shut the truck completely off and waited a couple minutes and then turned the key and it started right up. Drove to my destination and didn't have another issue.

I'm only driving my truck on weekends as I have a company van and I can't park my truck at the condo I'm living at right now. So sometimes it's a few weeks between drives. This has been the story of my truck use since I nought it 3 years ago. In fact I know my turbo is sticking as the most boost it builds is 20-22 psi. I probably have a sticking injector too, as it smokes unburnt fuel until warm.

So the last few weeks when driving, I've noticed that if I hit a big bump, occasionally it dies again. What I've discovered is that it won't start unless I shut the key off entirely. Meaning, if it stalls I put it in neutral as I coast, shut the key off as far as it will go and it will start up. If I just throw it in neutral and try to start, it won't.

Watching my Torque Pro display, I've noticed that it locks up (like normal when I shut the truck off w/o shutting the Torque app off). The display then has read lower voltages than normal for FMP, FLP, FVP (main, logic and vehicle? can't remember ). FMP is normally at 48.5v and the other 2 hover around 13.9v. The last time it stalled, I noticed 9.3v for FLP and FMP was 23.4. I'm not sure if this is what it shut off at or if I panicked and tried starting it w/o shutting the key off entirely. So please don't take those readings as gospel.

I scanned it for codes, but nothing popped up.

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Ford 6.0L Power Stroke Diesel :: 2006 E350 - Coolant Reservoir Has Crack / Leak

I bought a 2006 E350 with a 6.0L diesel. Has some issues I hope to work through, or failing that I'll ditch the thing and learn a lesson.

The pressurized coolant reservoir has a crack/leak in it. Is it wise to only replace it, or should I look for a root cause? The temp gauge does not go past 50% pulling hard up a mountain pass.

This was a fleet vehicle that was pretty much abandoned. There is a chance the reservoir was cannibalized for another rig and had the bad part thrown there but I'll never know.

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Ford 6.0L Power Stroke Diesel :: 2004 - Stalled Out While Driving / Starts Then Immediately Dies

Have a 2004 6.0 that stalled out while driving. Wouldn't restart. Took readings this morning. ICP was very low (below 100) and IPR was at 85. After a few times of taking readings I could get the truck to start up with an ICP reading over 500 but IPR was still at 85. When it did start up it would almost immediately die. Does this sound like an IPR problem or a oil pressure problem?

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Ford 6.0L Power Stroke Diesel :: 2006 E350 Truck Started To Stall As RPMs Dropped

New here but long time lurker. I have a 2006 e350 with 6.0, bought it from a friend not long ago. The work that has been done to it the last 50,000 miles is as follows.. New hpop, all new injectors, egr delete, sct tuner, stand pipes and dummy plugs. I had it for a week and would get a no start hot once in a while. This issue had become worse and the truck started to stall as the RPMs dropped. Reading here i replaced crank sensor and the stalling stopped but the no start hot continued. I took it to a local diesel repair shop and they did the following..

Use a test ipr (no change), replaced ipr pigtail (was cracked) air test (leak under pass valve cover) replaced stand pipes and dummy plugs on this side. They said no leaks and I was good. Truck worked as its supposed to for 1 day and the no start hot issue reared its head again. Took it back and now they say the hpop is bad. The pump that was put in about 50,000 miles ago was a bostech? do these go out? Sangauge reads good ficm, but seams ipr doesn't climb that quick.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Lost Power Then Stalled And Would Not Restart

I drive an 06 f350 with a 6.0 diesel. My truck has quit on me twice in two months. It lost power then stalled and would not restart. I had just changed fuel filters but checked them anyway to see if they were plugged. They looked clean so i put them back in and the truck fired up. It ran good then two months later it did the same thing.

I noticed I could not hear the fuel pump so i pulled the cap off if the top fuel filter to see if there was fuel in it, and heard air being sucked in (or pushed out?) as i loosened the cap. I put the cap back on then turned the key and i could hear the fuel pump working. I waited for glow plugs and it fired up. Is my engine getting vapor locked, or sucking air? If so then why would it only happen every now and then instead of continuously?

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Ford 6.0L Power Stroke Diesel :: 2006 F350 Shut Down / Stalled / Misfiring And Hard Start

Fuel injectors do this? They are off a 2006 Ford F350 dually with the 6.0 diesel motor! Have replaced all 8 fuel injectors got back drove for 200miles and fuel injectors 4 and 8 were throwing codes changed them out and high pressure oil pump oil coolant deleted egr valve changed the ipr valve feed tubes to the oil rails. replaced the FICM. Yet again drove for 2 days about 200 miles again and shut down (stalled) misfiring hard start. and now fuel injector 4 is throwing codes again. Have not drove it since we got it home from the last stall out which was a few feet from our drive way and we towed it home.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 E350 - Long Crank Before Starting

I have a 2001 E-350 w/7.3. When I start the truck first thing or when engine is cooled down it starts fine. I checked the high pressure pump pressure and it is 500 - 600 psi start up great. But when engine warms and try to start it it has long crank before starting. I checked pressure and it is between 425 to0 450 and takes awhile for it to get to 500 or better. Is this a cause of the high pressure oil pump ? I changed the oil and still does same thing. Also I noticed that after engine is hot and I try to start it, while cranking the engine the oil gauge does not move. I don't know if it supposed to when you crank it or not. I thought on other 7.3's I've worked on that the gauge builds up pressure....

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Ford 6.0L Power Stroke Diesel :: 2006 Truck Would Not Crank At All

So I went to start my 2006 this morning and it would not crank at all. Like the battery was dead ( all the light in the cab and headlights were working fine. ) so I tried to jump it and still nothing no clicks not crank no nothing. Just for fun I went ahead and jumped the starter (using the same method as when I prime the hpo system) starter cranked no problem so I put the key in the on position and cranked the key again still nothing. So I put the key in the on position again and jumped the starter truck fired right up. So I went back in the cab and tried to start it with the key and it started right up like nothing ever was wrong. What was causing this? Also my voltage was at 11.5 with the key on and engine off when it was running the volts were at 12 to 12.5

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - No Crank No Start

I have a 2006 F250 6.0 with 218xxx on it. Have had a ton of issues since day one, but I finally thought I had gotten a handle on all of them until the other day. Truck started sounding a little rough, no noticeable effect on performance, no codes on my Edge CTS (except one random CKP sensor code that went away). Was leaving work later that day to go home and it started up fine.

Got about a 1/4 mile from the shop and went to turn onto a busier road so I put into the pedal a little bit. Truck immediately lost power. Sounded like a turbo boot blowing and I had very little throttle response. Immediately pulled over and checked codes with truck still on, nothing. Got out and popped the hood with the truck still idling to check for CAC tube/boot etc. As I was looking at it, the engine started screeching. I shut it off as quick as I could get back to the cab.

Looked over everything, nothing noticeably wrong. Went to crank it to see what it would do. All i got was a noise from the starter engaging. Belt not turning over. Tried unplugging the fan clutch (read a thread with similar symptoms and that was the issue for them), connected the starter solenoid directly to battery, same issue. Removed belt and attempted to crank. Same thing. Removed all glow plugs to check for hydrolock. Motor slowly would turn with belt still removed and no glowplugs. Removed starter and tested outside of vehicle, solenoid and motor both seem to be ok.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Crank But Won't Start

I have a 06 6.0 f-250 it cranks but won't start untill I pull the secondary fuel filter cap off and seems to vent air in the system out then it starts right up. I can't figure out where it's sucking air. Here's my question I changed the fuel sending unit in the tank a few weeks ago and had a hard time seating the lid on top of fuel tank. If it is not completely seated will this cause air in the fuel system and give me the headache I've been dealing with?

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Ford 6.0L Power Stroke Diesel :: 2006 - Died Now Crank But No Start

My wife and I went on vacation for our anniversary and the truck ran fine for a while then we went back to get ready and when we left it started up and everything seemed fine but it died about 200 yards later and is now cranking but not starting. Left my toolbox at the house (stupid!) And truck is new to me so I don't have gauge or reader. Checked the fuel filter under the hood and fuel pump is pumping. Any other tips on what to do that could be the problem without buying parts?

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Long Crank Time

I have a 2006 F350. I have long crank times. No Codes. I have Autoenginuity with Enhanced Codes and everything shows fine. I replaces standpipe and dummy plugs. Glow Plugs and harness. I was hoping it not be the STC but I needed to do oil cooler so wanted to eliminate STC. Got truck apart and the STC Fitting is newer style so I'm kinda bummed out. Not sure if I'm missing something and as far as I have it torn down is there anyway to test what could be causing the problem? Or just put it back together and keep my fingers crossed that whoever put the new STC fitting in screwed it up. I'm beginning to not like my truck.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Oil Pressure Only Going To 350 PSI / Crank Longer When Cold

I have a 2006 f250 6.0 203,00 miles. At 196,000 miles turbo went out, bought power max turbo, redid head gaskets with studs, had heads shaved flat, replace oil cooler with ford part, egr delete, custom tune, aftermarekt 48 Volt FICM.

Truck ran great until 1 day didn't start. had to let truck cool down and then it stared oil pressure was only going to 350psi. drove home fine, shut it off and wonted start hot. drove it a few times after that just let truck idle. Then it started to crank longer when cold. Replaced dummy plug and stand pipe on drivers side only. Then truck was ok for a few drives then started to get a studer sometimes when idling. It got worse then was getting a misfire cyl 1 then, truck died 1 day turning around and would only build a 200 psi.

Replaced stand pipe and dummy plug on passenger side, and IPR, now getting misfire on cyl 8 and P2284, truck runs like crap, bad idle, rpms weird/gas pedal. idle is higher than it should be. when truck is first started shacks very bad, engine very nosiey. ICP 1046 psi(1.27Volts)Desired 637.9, idle and ipr 14.84, truck idles ok, when u punch gas revs up and comes back down, misfire gets worse with rpm.

Then icp goes to 870(2.23 Volts)Desired 870 and doesn't change when getting on the gas and ipr 32.42, punch it and rpms go up more then come back down. Truck starts to shake again. Could running it for so long with bad oil pressure or to much air wreak the injectors? When cold can shut off injector 7 or 8 doesn't change idle like all others do. Once warm 7 or 8 does make a small change in idle. If i command ipr to 20% idles fine, but icp no change from 32.42% to 20%...

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Ford 6.0L Power Stroke Diesel :: 2006 - Replaced 1357 Injector - Crank But No Start?

2006 6.0 king ranch 189k sct live wire Replaced 1357 injectors and when I crank truck it will crank and sputter for a brief second but will not fully start and continue cranking and doing this over and over. Tried starting for roughly 30 minutes would not budge. Tested icp and ficm both are good. Also replaced batteries, fuel filters, checked all relays and fuses still can't figure it out. Also truck is bulletproofed.

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Ford 6.0L Power Stroke Diesel :: E350 Dying When In Gear / Lack Of Power / Rough Idle

Having some problems with an e-350 dying when in gear and rough idle. Truck starts up after it dies. Vehicle acts like it is starving for fuel. I have check fuel pressure after fuel pump and getting 55psi. High oil pressure pump with in normal ranges. Cleaned and checked egr and it was in the closed position. Fuel filters have been changed. Injector buzz test ok.

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Ford 6.0L Power Stroke Diesel :: 2006 - Rough Idle / Dies Warm And Long Crank

My 06 currently has 296k miles. 3 years ago I put a lot into her. Dummy plugs, stand pipes, STC, hg,studs, oil cooler, bpd egr cooler. Cleaned spool valves and fresh o rings in injectors. (Alliant) plus a lot more that I can't remember. Ran very very well after all that.

Fast forward to a few weeks ago. Driving down road and truck died as I let off pedal to slow down for turn onto my road. Took about 7-8 tries to get started back up. Icp was reading in the 300's until it finally started. Made it home. Shut it off. And started right back up.

Few days later truck died again same way. Let off to make a turn. Several attempts to restart icp was in the 300's again. Once it started building 420ish it sounded like it was firing a few injectors and slowly started running. The next time it happened the same way but when I got it back running I eased to my inlaws like less than a mile. When I got to their house and pulled in and went to back up to turn around the display on dash said low oil pressure and started missing a little. So once I got home started researching.

A few days ago I pulled out the low pressure oil regulator to check it out. It was clean but did have some mild scaring. I used some fine scotch rite and smooth it out a a little. It moved freely in the bore so I put it back together. Then pulled the oil filter cap off to check the little black valve. I noticed the filter was not dripping with oil like normally when I change the oil. And yes it's motor craft filter and cap. It checked out ok. Press it down and turned engine over and it filled and held. Let off of it and it drained.

Next I air checked the high pressure side. Applied air and waited until I could hear the air (IPR still open) then closed the IPR. Couldn't hear any leaks. Just a very very minor his and couldn't pin point where. So I went ahead and went to dealer and got new stand pipes and plugs. And ordered new print set for injectors. Pulled injectors and didn't see any smoking guns. Replaced prongs, stand pipe and dummy plugs and put it all back together. Cleaned the injector cups and hold down bolt holes. Torqued injectors to spec.

Got it all done and rotate motor by wire next to heater blower to assist prime system. Tried to start it up and it took two tries but fired right up and sounded smooth as hell. After it idled a few minutes I saw a haze from exhaust. It smelt just like fuel. A few minutes later started idle a little rough. Gave it some go pedel and it was rougher at about 1600-1800rpms and couldn't feel it above 2k. Got my laptop out with AE and done balance test. Did not show anything. No codes either.

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Ford 6.0L Power Stroke Diesel :: 2008 E350 - No Oil Pressure At Hot Idle

I just added 2 used 08 E350s to the fleet both about 180k on em and 1 has a little issue with oil temp and pressure. Driving ect is 222 and oil temp hits 240 then oil gauge drops to 0 and oil light comes on. I know the cooler is junk, but I am gonna pull the lp pump off and see what I find. I have a chance to fix this, or should I just order the 13k box with a reman in it.

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Ford 6.0L Power Stroke Diesel :: 2004 - How To Replace Thermostat In E350 Van

I bought a 2004 E350 van that has been driven 9000 miles in the past 6 years. Replacing a thermostat in an E350 6.0 Powerstroke van?

My van is running on the cold side ECT 176-180 when idling. It will reach 190 when I am driving. The EOT is 6-10 degrees higher.

I am flushing the system with Restore and plan to replace the T-stat soon when it arrives from Amazon. I have 3 gallons Cat ECT-1 full strength coolant and a lot of distilled and reverse osmosis water for the flush.

Is it a long procedure? There is not much room in a van to work with ease. If it's too involved, I will find some over time at work and pay my mechanic to do the install.

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Ford 6.0L Power Stroke Diesel :: 2004 E350 - Bad Vacuum Pump - Replacement?

I have a 2004 E350 6.0 with a bad vacuum pump. I tried looking on Youtube for a video on replacing the pump but no luck. Looking for a video or instructions on replacing the pump? It looks fairly easy but you need to be a snake to gain access to the pump bolts.

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