Ford 6.0L Power Stroke Diesel :: 2006 E350 Truck Started To Stall As RPMs Dropped


Aug 1, 2016

New here but long time lurker. I have a 2006 e350 with 6.0, bought it from a friend not long ago. The work that has been done to it the last 50,000 miles is as follows.. New hpop, all new injectors, egr delete, sct tuner, stand pipes and dummy plugs. I had it for a week and would get a no start hot once in a while. This issue had become worse and the truck started to stall as the RPMs dropped. Reading here i replaced crank sensor and the stalling stopped but the no start hot continued. I took it to a local diesel repair shop and they did the following..

Use a test ipr (no change), replaced ipr pigtail (was cracked) air test (leak under pass valve cover) replaced stand pipes and dummy plugs on this side. They said no leaks and I was good. Truck worked as its supposed to for 1 day and the no start hot issue reared its head again. Took it back and now they say the hpop is bad. The pump that was put in about 50,000 miles ago was a bostech? do these go out? Sangauge reads good ficm, but seams ipr doesn't climb that quick.

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Ford 6.0L Power Stroke Diesel :: Truck Lost Power And RPMs Dropped Only Glow Plug Light Came On

It's a 2004 6.0 excursion with about 190,000 miles. At 185,000 I pulled the motor and did new oem head gaskets, Arp head studs, bulletproof egr cooler and oil cooler system, bulletproof 48v ficm, strictly diesel regulated return, and I've been running gear heads srl tune before and after the truck was rebuilt.

Recently the truck has been acting up at random times. While running the gear head srl tune, the truck will lose power, the boost gauge on my edge insight will get stuck along with Icp psi, the water in fuel light and glow plug light will come on, and then after a few seconds it will clear itself and run fine. Last night I was on a two lane road and putting my foot into it and the truck did the same thing where it loses power, but this time the truck actually died on me while I was cruising at 60.

Same lights were on but this time the cruise control light fluttered while the truck was in the midst of dying. I tried restarting it and it took two sets of cranking before it fired and stayed running. On the way home I babied it and the truck lost power and the Rpms dropped and only the glow plug light came on. Got home and ran codes and I got camshaft and crankshaft position sensor codes and I tuned it back to stock, drove it around, and the truck ran fine, but while on a stock tune I am getting a egr valve code.

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Ford 6.7L Power Stroke Diesel :: 2011 F250 Stall During Truck Pull?

I have a 2011 F250 6.7 4x4 CCLB. About 90k on the odometer.

Full flopro exhaust(no cat, no dpf) and a H&S tow tune. Otherwise stock.

8" lift and 37" toyo mt tires.

Anyways, I ran the truck in my first truck pull ever a few weeks ago. I pulled in 4wd high, rear locked, tow/haul mode, traction control off 2nd gear.

I wasn't able to pay super close attention to all of the stock gauges, but it didn't over heat and it didn't rev over 3000rpm. It was pulling like a freight train until the 125' mark and it just shut off. I thought something may have broken.... I put it in neutral, cycled the key and it started right back up....

Checked for anything obviously wrong, no fluids, all boots looked attached and fine. Nothing. Drive it home and haven't had a problem since. No CEL, no warning no anything. So why the truck may have stalled on me?

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Ford 6.0L Power Stroke Diesel :: 2006 E350 Stalled While Driving Now Crank But Will Not Run

A friend brought to me this 06 E350 with a 6.0, which stalled on him while driving. The van will crank over good and strong, but won't run. It will how ever fire, and almost run until you let the key back (i would describe it as it does run with assistance from the starter). the FICM has 12V in and 47.5V out. And ICP is around 650 psi till it fires then it raises to 1215 psi. there are no codes either - I'm not familiar with these 6.0l...

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Ford 6.0L Power Stroke Diesel :: 2006 E350 - Coolant Reservoir Has Crack / Leak

I bought a 2006 E350 with a 6.0L diesel. Has some issues I hope to work through, or failing that I'll ditch the thing and learn a lesson.

The pressurized coolant reservoir has a crack/leak in it. Is it wise to only replace it, or should I look for a root cause? The temp gauge does not go past 50% pulling hard up a mountain pass.

This was a fleet vehicle that was pretty much abandoned. There is a chance the reservoir was cannibalized for another rig and had the bad part thrown there but I'll never know.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 Truck Suddenly Began To Stall When Pressing The Accelerator

While driving the other day, the truck suddenly began to stall when pressing the accelerator. The water in fuel light came on as did the glow plug light. This continued with the truck sometimes dying all the way and other times just stalling then picking back up. No difference in throttle pressure seemed to make a difference except that letting off totally then slowly pressing seemed to let it keep running sometimes.

So I get home and drain the fuel water separator. I gets about a thimble full of water and lots of the rusty looking junk others have talked about. Try to run the truck again, same thing as before. I then changed fuel filters and thought that had it licked but after about 10 minutes it started again. By the way, the 6mm plug seemed to have about a third of the threads rusted off. Not sure what that means as I drain it at least twice a year.

I have read a lot about the ICP and IPR issues and was wondering if this could be my problem. I am hoping its not the HPOP. My other thought was something in the fuel tank blocking the in tank filter. I checked the top mount bowl and it was only about two thirds full after running the truck

Truck info: Late 2004 Ford F350 Dually 4x4 crewcab, 6.0, EGR delete plate,4" turbo back exhaust with cat delete, no muffler,K&N filter and filter box, Diablo tuner usually set to 60hp upgrade.

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Ford 6.0L Power Stroke Diesel :: Truck Started Chugging Like Going To Die And Had No Power

First post since I bought my powerstroke. I was looking for some diagnostics.

On my way to work this morning and the truck started chugging like it was wanting to die and had no power, the pedal was to the floor and I was barely moving. I was able to nurse it to a parking space at work and pulled the codes, using the Torque pro. This was what I pulled:

P0284 - Cylinder #8 contribution/balance
P0299 - Underboost
P0611 - FICM
P0401 - EGR
P0671 - Cylinder 1 glow plug

On the way home I didn't even hit 5 miles and started into the same symptoms. So I decided to call for a tow, because my commute is about 60 miles one way. In waiting for the tow truck I disconnected the batteries and reconnected them thinking that it might "reset" something. I started it up and the same thing occurred, so I tried revving it up, and starting it up and shutting it down on and off for about an hour. Thinking I picked up some bad fuel. Drove it for a short distance and found things were getting better. I was able to make it home and pulled the codes again. It came up with these:

P0284
P0603 - Internal Control Mod.
P0611
P1000

Also on the ride home I had excessive amounts of black smoke from the exhaust and found a couple of large drops of oil on the driveway where i normally park, larger than what I normally see.

So my question would be what is the cause of all of this?

A little about the truck. it is a F250 CCSB with about 139xxx miles on the clock. I bought it from my brother when he had it he had the FICM replaced (with the 58V option) and the Bullet proof EGR installed. I replaced the fuel spring with the blue one shortly after I bought it.

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Ford 6.0L Power Stroke Diesel :: Truck Started Surging Then Stalled

Last night pulled in at rest stop and truck started surging then stalled put dieselkleen in and topped off tank but no luck eventually would not run at all. Had it towed to ford and this morning started right up running fine. Having them change fuel filters. Not sure what to do got to get back to drive?

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Ford 6.0L Power Stroke Diesel :: Cooling Fan Coming On When First Started The Truck

My engine cooling fan came on when I first started the truck, was reading of 2k on torque app, ECT was appx 100* with the EOT a little cooler after about 5-10 minutes things went to normal around 600 rpm. It did not happen anymore during the drive, I was seeing about 192* ECT and 198-200 EOT. I let her set for 2 days and took her to town and the fan was at normal RPM's, Is there any problems or is that normal?

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Ford 6.0L Power Stroke Diesel :: Truck Started Shaking More Than Usual

Couple days ago the cab of my truck started shaking some more than usual. Its gotten worse now, however. Happens the worst around 60-80km, light on the throttle just cruising in overdrive, whole cab shakes badly. Chop the throttle and its completely gone, any heavy on the throttle and it's gone as well. Does it loaded and unloaded. Okay at highway speeds but like i said around 70km its bad. I've got my guesses but what really it is?? Truck runs fine otherwise...

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Ford 6.7L Power Stroke Diesel :: Parked On Hill And Truck Started Sliding Down

Today I visited a buddy who lives on a pretty steep hill. I always set my E-brake while in Neutral to make sure it's holding the truck before sliding it into park. So I got out and unloaded a few things and was in his garage. I heard a skidding sound outside, I was about 40 feet away from it when I looked out my truck was skidding down the hill!

I ran out and to the drivers door, opened it and pressed on the brakes with left hand right when it hit the bottom of the hill and it barely stopped from hitting the blue car parked on bottom of the hill. Next time if I stop on this hill I'll make sure it''s nose up hill and make sure I have 4X4 engaged to have all wheels locked up. I know this probably happened because the lack of weight on the rear wheels but this was a pretty crazy scare with only 7800 miles on her!

You can see the skid marks from my rear wheels, my friend lives in the middle of the block.

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Ford 6.7L Power Stroke Diesel :: 2011 F350 Overheating When Engine RPMs Below 1300 Whether Truck Is Moving Or Not

So my 11' F350 is over heating when the engine RPM's are below about 1300 whether the truck is moving or not. If I let it idle for 2-5 minutes I can watch the temp gauge go to red and an engine over temp message appears. I noticed that if I rev the engine to > 1300 RPM it cools back down.

This appears to be a water pump going bad, any other thoughts? Are there instructions for changing the water pump here on the forum?

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Ford 6.0L Power Stroke Diesel :: 2005 Missing / Truck Started Running Rough

So I have been fighting a rough running, missing problem. My truck started running rough one day on the way home. I got it scanned, it showed injector contribution balance 1&2. Made sense to me that it threw those codes. I replaced 1 and 2 with oem replacements. Got that all done, truck still ran like crap. I changed fuel filter with motorcraft ones and drained the water separator. That didn't work. I am getting it scanned again, so i will have codes shortly.

Also, for a while it would run with absolute no problem. It was intermittent like that. Run bad run bad run bad and then one day run flawlessly. I though it was electrical. Checked all the common places for chaffing, saw nothing. Even did the wiggle test while it was running, no change. But it hasn't been intermittent for a while now.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - Truck Started Blowing Fuse 45

I have an 03 6.0 F250. My truck started blowing fuse #45 and it would kill my gauges (fuel, oil, mph, rpm, temp, trans temp, and odometer) and I was just replacing the fuse and putting off the repair.

However, the most recent time my gauges blew, the fuse did not, and I put in a 20 amp fuse, in hopes that it would not blow so quickly, bad idea. So naturally, I ordered a new shift lever, in hopes that it would fix the gauges and I wouldn't have to deal with it anymore, but I think it was too late and something else needs to be replaced. What I could possibly have blown by having a larger fuse in there?

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Ford 6.0L Power Stroke Diesel :: Rough Running / Truck Started Bucking And Hesitating At 45 MPH

Since our weather has returned to the cold side......my truck has started bucking and hesitating at 45 mph with EOT @ 130 and ECT @ 140. I can gas on it and it will clear up/let off and it would start up again once it gets below 50 mph. Once the deltas reach 150+ it clears up completely. Its never done this until this week. FICM volts are steady @ 48V. What is causing this or what to look for?

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Ford 6.7L Power Stroke Diesel :: 2015 - Upfitter Switches Powered When Truck Is Remote Started?

2015 KR. want to install a high idle kit controlled by an upfitter. If I remote start the truck with the upfitter left on, will that switch be powered while the truck is remote started, activating my high idle?

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Ford 6.7L Power Stroke Diesel :: 2011 - Check Engine Light Came On And Truck Started Running Rough

Well it finally happened, a couple of weeks ago I was headed to an MX race and my check engine light came on and it started running rough. Long story short a piece of an exhaust valve broke off and went out through the head. Dealer has been great even though I was 300 miles from home and they did get me a rental(small POS SUV). Truck was supposed to be finished this week, but now they are saying the head gasket is on back order and they probably won't have one until the middle of April......... I can't be without my truck that long, but not much I can do. By the way truck is completely stock with just under 20K on it, and I have never had any issues with any of my Ford trucks or Ford diesels, even my old 6.0.

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Ford 6.0L Power Stroke Diesel :: Truck Started Cranking Longer Than Normal To Start After Sitting For More Than 2 Hours

About 7 months ago my truck started cranking longer than normal to start after sitting for more than 2 hours. This went on for about 3 weeks, then it started normally again. (By longer crank time, i timed it between 5-7 seconds on average. Normal is about 2 seconds). Now it has started doing this again about 4 weeks ago. Now I'm thinking HPO slow leak. Yesterday all is good again. What should I be looking for as a starting point to fix this permanently? When it cranks longer, the icp stays at 0, the ipr goes to 77%. Then it just fires off. No slow build of pressure. You can see all my mods and updated parts in my sig. I wonder if one of the new dummy plug o-rings is starting to give up already after only 15k miles. (Batt voltage is at 13.9-14.2, ficm is at 49.5 steady).

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Ford 6.0L Power Stroke Diesel :: 2006 - Idle Down And Won't Get Above 2300 - 2500 RPMs?

I bought a 2006 F-350 4WD Lariat SRW with a little over 200,000 miles on it. The truck seems to run perfectly, except when pulling a load (9,000-10,000 lbs) down the interstate/highway. Sometimes, when pulling above 65-70 mph for an extended period of time (45 minutes to an hour) the truck will all of a sudden idle down and won't get above 2300-2500 RPMs (even if you put it in neutral and floor it). It's not enough to shut it down, but it won't let the truck accelerate as fast as normal. Killing the truck and cranking it back makes it go back to running normal for a little while, but the periods of it acting up get shorter after each killing and restarting. I took it to the Ford place while it was acting up, and they thought it was a turbo problem. They cleaned the turbo and said everything looked fine, but the same problem arose after leaving the shop. They've been stumped at 3 different Ford shops, but one said there's a 95% chance a new turbo would fix the problem. What might be wrong?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 E350 - Speedometer Bouncing And Truck Drops Into Second

2002 e350 7.3 diesel transmission... At 7 miles the speedo began bouncing and truck drops into second. Parked it 30 minutes, stated up no problem until 8 miles and the it started again. Have checked most of the electrical, changed speed sensor and transmission position sensor. Only error code 2-3 rd gear mismatch.

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Ford 6.0L Power Stroke Diesel :: 2006 Truck Would Not Crank At All

So I went to start my 2006 this morning and it would not crank at all. Like the battery was dead ( all the light in the cab and headlights were working fine. ) so I tried to jump it and still nothing no clicks not crank no nothing. Just for fun I went ahead and jumped the starter (using the same method as when I prime the hpo system) starter cranked no problem so I put the key in the on position and cranked the key again still nothing. So I put the key in the on position again and jumped the starter truck fired right up. So I went back in the cab and tried to start it with the key and it started right up like nothing ever was wrong. What was causing this? Also my voltage was at 11.5 with the key on and engine off when it was running the volts were at 12 to 12.5

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