Ford 6.0L Power Stroke Diesel :: 2004 - Stalled Out While Driving / Starts Then Immediately Dies


Apr 25, 2016

Have a 2004 6.0 that stalled out while driving. Wouldn't restart. Took readings this morning. ICP was very low (below 100) and IPR was at 85. After a few times of taking readings I could get the truck to start up with an ICP reading over 500 but IPR was still at 85. When it did start up it would almost immediately die. Does this sound like an IPR problem or a oil pressure problem?

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Ford 6.0L Power Stroke Diesel :: 2004 F250 Starts Fine Then Dies After 2 Minutes

I have a 04 late model F250. I have done the EGR delete, oil cooler upgrade, and blue spring upgrade. I have a SCT tuner but truck is currently set to stock.

My issue is it starts fine runs good but dies after about 2 minutes. No stutter or stumble. It acts as if some one just turns the key off. I have to let it sit for about 2 minutes and then it will restart. If I try any sooner then it just cranks but will not fire. This started about three weeks ago. At that time I would be driving and it would just die. I could slip into neutral turn key and it would fire right back up and I could continue down the road. As time has gone by the issue has reoccurred more often and now I have to let it sit for about 2 minutes to get it to start again but then as stated only runs for about 2 minutes and then dies again.

I have a scangauge and here are the readings I can get.
FICM main power is 47.5 - 48 volts at all times = good
FICM Logic power is 10.5 - 11.5 volts at all times = ???

IPR is 33% at idle = good Scangauge does not react fast enough to get info at startup.

ICP voltage KOEO 0.25 volts
Start 1.33 volts
Idle 1.11 - 1.13 volts dips briefly to 0.96 volts

ICP pressure Start 900+
Idle 830ish

Sync between CAMshaft and Crankshaft is 1 = good

Have not gotten fitting to do fuel pressure test yet.

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Ford 6.0L Power Stroke Diesel :: 2004 - Dies While Driving?

My excursion died while driving down the road I lose everything but once I turn the key off and turn it back on it will start turning over again but don't . I let it set for a few minutes and it will start right back up like nothing every happen . this is our only transportation for now. The recent things I've done is change out the radiator and upper and lower hoses due to a tiny crack in the neck. I also changed out the hose from turbo to pipe on the hot side due to wear out hole.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Turns Over / Starts And Immediately Shuts Off

I have an 03 f250 that i think is getting air in the fuel line when it sits. It turns over starts and immediately shuts off. Then i have to crank it for a minute or so before it will start. After that it is good all day. Next day it might sputter on start but stays on. More than a day it shuts off immediately and needs cranking for a minute...

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Ford 6.0L Power Stroke Diesel :: F250 - Cold Starts Fine / Stalls Immediately After / No Throttle Low RPM

I'm having an issue with the truck not staying idle after cold start up. The truck will turn over and start right away (not even 2 second crank) but immediately dies. The throttle will not work at low RPM. When I start the truck, it will instantly rev high, the revs will drop low, it will try to compensate and rev high again, then it will immediately die.

If the RPMs are under under 2.5k, the truck will immediately stall and die. When I attempt to use the throttle under that RPM, it will not work. No matter how much I depress it, the engine will instantly cut and stall out. It will not attempt to deliver fuel. The only way I can get the truck started is if I rev the engine high and hold it. I need to hold the truck at 2.5k+ RPM for atleast 30 seconds. It generally takes me about 5 tries to finally get it running (mainly due to the throttle immediately cutting out and I have to 'catch' and hold it.) After that, there is no sign or issue. The truck will start immediately back up after it's been running for a couple minutes.

CEL: MAP sensor (0069?) -- Sensor is spotless. Harness looks fine. I replaced the injectors, both batteries, and the alternator this summer. It doesn't sound to be any these either as the truck sounds extremely healthy and immediately turns over.

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Ford 6.0L Power Stroke Diesel :: Driving Along Truck Just Stalled When Hit A Bump

The first time it happened, I wasn't monitoring any PIDs as I didn't have my phone with me. Not really sure if I hit a bump or anything, it just stalled. I pulled it off to the side and put it in park and started cranking. Turned over rapidly but wouldn't start. I started freaking out thinking what am I going to do? Shut the truck completely off and waited a couple minutes and then turned the key and it started right up. Drove to my destination and didn't have another issue.

I'm only driving my truck on weekends as I have a company van and I can't park my truck at the condo I'm living at right now. So sometimes it's a few weeks between drives. This has been the story of my truck use since I nought it 3 years ago. In fact I know my turbo is sticking as the most boost it builds is 20-22 psi. I probably have a sticking injector too, as it smokes unburnt fuel until warm.

So the last few weeks when driving, I've noticed that if I hit a big bump, occasionally it dies again. What I've discovered is that it won't start unless I shut the key off entirely. Meaning, if it stalls I put it in neutral as I coast, shut the key off as far as it will go and it will start up. If I just throw it in neutral and try to start, it won't.

Watching my Torque Pro display, I've noticed that it locks up (like normal when I shut the truck off w/o shutting the Torque app off). The display then has read lower voltages than normal for FMP, FLP, FVP (main, logic and vehicle? can't remember ). FMP is normally at 48.5v and the other 2 hover around 13.9v. The last time it stalled, I noticed 9.3v for FLP and FMP was 23.4. I'm not sure if this is what it shut off at or if I panicked and tried starting it w/o shutting the key off entirely. So please don't take those readings as gospel.

I scanned it for codes, but nothing popped up.

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Ford 6.0L Power Stroke Diesel :: Dies As If Ignition Turned Off Then Starts Right Back Up

Got a late 2004 6.0 that runs excellent. When it is cold (as in not running for half a day, not ambient temp) it dies as if the ignition gets turned off. You can start it right back up no problem. It has been slowly getting worse. You maybe have to start it back up 5-10 times before you can get going in the morning. Also you can hear a random click with ignition just in on position as if there is a connection issue in the dash and cuts ign in and out that I think may be the problem.

I swapped all the relays to different spots to try them. I don't think it's wiring because it does it when cold then works when warm. Guy thinks plugging truck block heater so maybe it work better somewhat. New CMP, CKP, FICM, and it doesn't make a diff. So it's baffling to me. It's obviously electrical and works better when truck is warmed.

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Ford 6.0L Power Stroke Diesel :: 2006 E350 Stalled While Driving Now Crank But Will Not Run

A friend brought to me this 06 E350 with a 6.0, which stalled on him while driving. The van will crank over good and strong, but won't run. It will how ever fire, and almost run until you let the key back (i would describe it as it does run with assistance from the starter). the FICM has 12V in and 47.5V out. And ICP is around 650 psi till it fires then it raises to 1215 psi. there are no codes either - I'm not familiar with these 6.0l...

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Starts And Dies Numerous Times

I've got an '05 F-250 starts and dies numerous times, have to rev throttle to keep running then it stays running. I've replaced FICM, PCM, Eng. harness, IPR, CMP, what else is there to do?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 Starts Then Dies - Shut Down While Driving

My truck is an 02 F250 7.3 with 280,000+ miles on it, so I wouldn't be surprised if I might have a number of things going wrong. It runs pretty good, but is still far from 100%, at least up to my standards. So the problem has been going on for the last two or three weeks and got worse today, and there were a few things leading up to it as well. I'll start off with the first thing that happened that I think might be related. It was about 6 months ago, my buddy and I were putting my new headlights in.

It was parked in his garage and we backed it out a little bit to try and adjust them. It was sitting there idling for a minute or two and just shut off or almost stalled out. Tried to restart it and it wouldn't start, tried multiple times to no avail. It acted similar to when I had glow plug troubles when I first got the truck, it would just crank and crank, but never actually kick over and start, along with putting white smoke out the exhaust. Ended up waiting about a half hour and then the truck fired right up with no problems after that, so I didn't think much of it.

Then fast forward to last week to when something similar happened. Started it up after sitting for a few days, started right up, idled for a few seconds and then just shut off. Started it back up ran for a second and died again. Tried a third time with the same result. Fourth time fired right up again and stayed running, let it run for a few minutes and was fine. Also along with this, there was a bad squeaking coming from the front of the truck, like what a belt would sound like. I have recently replaced the belt because it was squeaking and actually got chewed up and almost shredded completely apart.

So not sure why it is squeaking again, but not sure if this could be related or not. Then took it back to my dorm room to get my stuff, and then made it the hour or so drive home from school, without issue. Even went to a few stores before I went home, and shut the truck off and started it back up multiple times, again with no issues. When I drove back earlier this week it was fine until I got there and put it in park. It idled for few seconds and then cut out for a second, but then idled back up and continued to run fine. It has done that a few times as well. So it will do it on a cold start or after already fully warmed up.

Then it got worse today. Again had trouble starting it cold, same as what I explained early. Except second time cranking it wouldn't start at all, then on the third crank it started up and stayed running. But on the drive home is when it got worse. About 5 or 10 minutes into my drive, was just cruising doing at about 45 or 50, and truck just shut off, died/stalled out. It cut out and shut off for a second or two and then started itself back up and continued on like nothing happened. It scared the crap out of me the first time it happened, I was waiting for something like that to happen, but still wasn't quite ready for it.

The truck acted just like it would before you start it, with the key on, dash lights worked and the radio still worked. It did this 4 more times in similar ways, would die and then start back up, at various speeds and at roughly 5 or so minute intervals. I decided to just keep going as long as the truck would start and stay running, hoping to make it home. It did it a fifth time and this time the truck completely shut off and wouldn't restart itself. It was hard to see, as I was watching a few different things at one time, but I think it tried to restart, I noticed the tach bounce between 200-400 RPMS and then die. So I had to pull over and then restart it, fired up and drove fine. That was about half way home, and I made it the rest of the way home without any more problems.

So obviously I'm wondering what would be causing the truck to do this? I've done some reading and have a couple ideas, but not really for sure on anything. I was thinking maybe the CPS, I think it can cause a no start issue. Could ICP or the ICP sensor have something to do with it? I was also thinking maybe something fuel related, such as fuel pressure or a bad fuel pump. Any of those sound to be on the right track?

I have the torque pro app, but not exactly sure how to use it yet, and also just got access to my Uncle's Snap-on scanner, so I ran some tests and pulled some codes. How to more utilize these tools in diagnostics. I did get a few codes, but I'm not exactly sure how they might be related. The codes are pulled are:

P0470 Exhaust Pressure Sensor Circuit Fault. Just cleaned that out as well as the tube about a year ago, but I guess could be clogged again or has gone bad.

P1274 Cylinder 4 (E) High to Low Side Open. Did some reading and figured out that this could be UVCH related. At the same time, about a year ago, did new injector O-rings as well as all new Motorcraft UVCH's, so can't imagine that one is bad. Or that one could be loose, I would have guessed it would have happened more when I first did them, not a year later, but who knows.

Also pulled P1876 T-Case 2wd Solenoid Circuit Fault. Not sure if this is related at all, but also not sure what it means either. I read that it could be ESOF system related, which I do have, but I have manual lockout hubs, so maybe that's why it throws the code.

Also a few things that may or may not be related, but I think worth noting. Ever since I've had the truck the check engine light will pop on and off sometimes. It will do it on a cold start or, when I first start driving and its not fully warmed up yet. It does it most when the engine is still cold, and it almost never comes on once the truck is fully warmed up, but has came on and off more frequently lately. When driving, it will only stay on for a few seconds and more often when I'm lugging the engine or at lower rpms, and will commonly shut off if I let off the throttle.

I don't think it really comes on at higher rpms. I also have a slight oil leak in the valley of the engine, seems to maybe be coming from the front of the motor. Nothing too serious, leaves a small puddle where I park, loses enough to be at the add mark, a little before an oil change. Changed the oil about 1500 miles ago and have been able to notice a slight drop in oil level. Also I have changed the fuel filter in the last 500 miles.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Slowed Down When Driving 70mph Uphill Then Stalled

I have a 2006 F250 with an International 6.0 turbo diesel. Last Friday I was driving 70mph up hill when my truck slowed down (I wasn't hauling anything) and then stalled, I got it restarted my doing a moving restart. After that it stayed in limp mode and wouldn't go up into 4th gear it just would jump from 1st to 2nd them to 3rd if I was coasting and it would only let me go 40mph at the most, so I got a tester and tested it and the only code it gave me was glow plug 1 & 5 were misfiring so I replaced those.

After I decided to do a test drive I went 800 meters and my tuck still didn't go out of gear one and I couldn't get my truck to go more than 5mph, then it stalled, so after about 30 minutes and 2 other guys tinkering with everything, we got her started and she sounded perfect, so I took off again, same thing happened except I got her going 20 mph but her RPMS stayed under 2,000 and then it decided to sputter and then stalled.

When I went to restart her the ABS, TBC and the transmission light went off, now she won't crank over and she was clicking (starter or dead battery) and now the lights don't go off, the Windows don't work and their is no electricity flowing...... I understand the electricity, she has 2 batteries. (The first one starts i.e. Glow plugs, starter etc, the other just supplies juice to the system, I.E. Lights, fuel pump.. Etc) what is causing this?

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Ford 6.0L Power Stroke Diesel :: 2004 F250 Losing Power Then Stalled Out And Wouldn't Start

this morning I started my 2004 f250 drove a mile and filled up my truck. Then drove another mile and my truck acted like it was running out of fuel. It was loosing power then stalled out and wouldn't start. About five hours later I tried to start it again and nothing. about five hours after that I tried it again and it started up and drove fine.

My thought was fuel filter or the water trap. I haven't had a chance to open the filters up and check them yet. Today while I was at work I got on here to see if I could figure out what was wrong with it. all I could think of was maybe the HPOP went out or the ICP sensor. Could one of these be the problem or was I right with my original thinking and it's just a fuel filter? First thing in the morning I'm going to pull the filters and replace them.

Could there be something else wrong with my truck that I don't know about? Like I said I filled up the fuel tank then it lost power within a mile and stalled out and wouldn't start back up. Then about 10 hours later it fires up and acts like nothing happened.

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When I try to crank the truck , it starts and immediately dies. This happened several times. The last attempt I began patting the accelerator when I turned the key. The truck cranked and I was able to keep it running by feathering the throttle. it ran rough. At higher RPM it ran ok. When I let it idle it idled rough. After engine warmed it idles and runs fine. Engine started without trouble when warm.

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Ford 6.0L Power Stroke Diesel :: 2004 - Dies Hot - No Start For 10 Minutes

Early 2004 (IPC under turbo) 163000 miles. Injectors done last summer. Stock. Got a call that this guy died on the highway. By the time I got there (45 minutes?), it started and ran fine. He drove it for ahile, shut it down, drove it some more and it died again. I finally got it in and looked it over and test drove it. It died on me twice (Both times, I was pulled over and stopped. How lucky is that?) When it died, it showed that the Desired ICP dropped to zero just before the actual and the ICP voltage did. I wasn't watching the Regulator%. Cranking, it showed about 210 ICP and .19 ICP voltage. After it sat for maybe 10 minutes, it finally started.

Now, my question is, do I have a ICP problem or an electrical problem? My thinking is an electrical problem because to me, it doesn't seem like the oil would cool off enough in 10 minutes to allow it to become thick enough to build pressure again. I also noticed that the ICP dropped down to as low as about 590 at low idle once the oil temp was up to about 190, but it wasn't always that low - usually it was around 625ish. I have it idling right now and recording Sync now, but of course it's running fine. If my sync drops out, I need to change the Cam sensor or crank sensor, correct? If it doesn't drop out, I have a ICP problem. Does that sound right?

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It just started to die on him lately. Doesn't matter if he is driving or idling. When it dies doesnt sputter or anything. Won't crank up until next day and if it does start only runs for 5 min or so. Checked ficm 48.5 volts. Ipr while cranking is at 48% icp is about 1200 while cranking. The dash oil pressure or rpm gauge does not move but when I hook up my ids it shows 180 rpm. Changed fuel filters. New oil. Does fill up oil canister if I hold the drane button down. Getting fuel. Thought maybe ipr but thought I would check with you all. Unplugging the icp doesn't work. 03 motor with 180k miles.

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My car has been running completely fine, I go out to start it, it fires up then immediately dies. If I hit the throttle while it starts up it will rev up but still dies even if I hold the throttle all the way open. After doing some research I was pointed to crank position sensor. Bought a new one, didn't change anything.

The strange thing about it is ever once in a while I can get it to start up and then it will run for as long as I let it, so its obviously getting air, fuel, and spark. I have also disconnected the battery and left it for a few hours, didn't work either.

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I have a 2010 Corolla XRS that been flawless until today. This morning I moved my car in my yard, it was about a 20 second adventure and all was good. About 2 hours later, I went to use the car and it wouldn't start. Now it just starts then immediately dies. If I try and crank it over without turning off the ignition, it just cranks. If I turn off the ignition and try again, it starts, then dies again. This is 100% repeatable.

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