Ford 6.0L Power Stroke Diesel :: 2004 F250 - Dies Won't Restart / Crank?


Sep 10, 2015

It just started to die on him lately. Doesn't matter if he is driving or idling. When it dies doesnt sputter or anything. Won't crank up until next day and if it does start only runs for 5 min or so. Checked ficm 48.5 volts. Ipr while cranking is at 48% icp is about 1200 while cranking. The dash oil pressure or rpm gauge does not move but when I hook up my ids it shows 180 rpm. Changed fuel filters. New oil. Does fill up oil canister if I hold the drane button down. Getting fuel. Thought maybe ipr but thought I would check with you all. Unplugging the icp doesn't work. 03 motor with 180k miles.

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Ford 6.0L Power Stroke Diesel :: F250 Sputtered And Dies And Will Not Crank Again

Truck sputtered and dies and will not crank again. Changed fuel filters and primed them still won't start. Tried the yellow with blue line wire to battery still will not crank. Checked fuses all are good. Batteries are good.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 No Longer Accelerate / Completely Dies Going Uphill / Will Not Restart

I have a late model 2004 F-350 6.0 powerstroke. 182K miles. Auto Transmission

What happened. Condensed version

Left house, drove out to highway, got on highway. Everything feels normal.

About 1 mile of going 70mph, I notice I can no longer accelerate. after 1/2 mile, I begin loosing speed, and engine will not rev past 1000 rpm. I eventually pull over (another mile), put in neutral and will not rev past 1000. put in drive and start to idle to highway exit. it gets about another .5 mile and begin going up a hill when it completely dies. Will not restart.

No prior issues with the truck. Full tank of fuel.

What I have tested so far. Ficm 48.5 volts cranking. Icp .225V KOEO, .875V Cranking. LPOP is registering pressure on the dash. No Fault codes.

I have gotten it to start twice now, one time it allowed me to rev to 750 rpm, where i used 4 low to make it onto a trailer. second time would not rev at all. idling at 250-300 rpm.

That same night as it died, I drained the transmission pan/ TP filter and filled with 8.5 Quarts of Mercon LV. This is the first time I have done this since purchasing @ 161K miles. Everything seemed normal, no leaks present.

Also my buddy showed me how to enter the dash test mode and we cycled through these. Not sure if this is relevant.

So, What do I test next? I don't think its HPOP issue since the ICP is reading .875 volts at crank. I did unplug the ICP and it still would not start. I don't think its the injector side of the ficm because they buzz as normal with koeo, but this is a possibility as I don't have equipment to test. Egr valve is clean for age of truck.

Would it be possible that the Mercon LV knocked crud loose in the transmission causing it to fail/seize? would siezed tranny cause the engine to behave in this manner?

Fuel bowl on top of the engine was full of fuel. I have not pressure tested it yet as I can hear the pump running during key on.

could i have a bad crank or cam sensor?

Multi-injector failure?

Bad Icp with HPO failure?

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Ford 6.0L Power Stroke Diesel :: 2007 F350 - Power Loss After 10 Miles And Dies But Will Restart?

I have a 2007 F350 6.0 Diesel. Truck starts and runs great for about 10 miles and then loses power and slows down til it dies, it does this without any kind of warning and does not rattle or anything. If i let it sit for about 15 min it will start right up and drive fine for another 10 miles or so and do the same thing.

It did the same thing in December but would not restart at all and the ficm was the cause at that time so i went ahead and replaced the ficm just to eliminate it. I also replaced the fuel pump and the ipr and icp valves are good. The only engine code has to do with the fuel level sensor and that has been on for a year. The egr was recently replaced, the hpop is putting out the psi that it is supposed to and there are not any internal air leaks.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Crank But No Start

I have an early 2004 F 250 6.0 that just quit one day and haven't been able to get it started since then. I have tried to follow the No Start checklist...

I have no aftermarket mods or tunes.
I have changed the fuel filters, made sure that there is fuel in the tank and made sure that it is getting fuel.
I have un-plugged the ICP and still no start.

When I turn the key on it goes through the regular sequence and I hear the injectors (sounds like it's doing a buzz test).
When I try to start it, it cranks over, but I hear a good bit of clicking coming from the fuse/relay panel under the driver's side dash.
I have inspected fuses/relay and dont see anything smokingly obvious.
I installed new batteries, but no joy.
While trying to start, it sounds like it may actually do it for a second, and then I get a noise from the starter.

I bought a scanguage and added the PIDs that I found searching through the forum and here are my results.

ICP key on = 0.23 ICP while trying to start = 1.30
ICP Voltage (Volts)

TXD: 07E02216AD

RXF: 0462451606AD

RXD: 3010

[Code] ....

Camshaft & Crankshaft Sync = This is erratic; it will flash 1 and immediately go away. The thing is, I don't know which sensor should be replaced.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 Starts Fine Then Dies After 2 Minutes

I have a 04 late model F250. I have done the EGR delete, oil cooler upgrade, and blue spring upgrade. I have a SCT tuner but truck is currently set to stock.

My issue is it starts fine runs good but dies after about 2 minutes. No stutter or stumble. It acts as if some one just turns the key off. I have to let it sit for about 2 minutes and then it will restart. If I try any sooner then it just cranks but will not fire. This started about three weeks ago. At that time I would be driving and it would just die. I could slip into neutral turn key and it would fire right back up and I could continue down the road. As time has gone by the issue has reoccurred more often and now I have to let it sit for about 2 minutes to get it to start again but then as stated only runs for about 2 minutes and then dies again.

I have a scangauge and here are the readings I can get.
FICM main power is 47.5 - 48 volts at all times = good
FICM Logic power is 10.5 - 11.5 volts at all times = ???

IPR is 33% at idle = good Scangauge does not react fast enough to get info at startup.

ICP voltage KOEO 0.25 volts
Start 1.33 volts
Idle 1.11 - 1.13 volts dips briefly to 0.96 volts

ICP pressure Start 900+
Idle 830ish

Sync between CAMshaft and Crankshaft is 1 = good

Have not gotten fitting to do fuel pressure test yet.

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Ford 6.0L Power Stroke Diesel :: 2007 F250 - Engine Gets Warm / Hard To Restart

I have s 2007 f250 superduty with a 6.0. Recently after the engine gets warm I have a problem restarting it. I have to turn the key to the run position until all sounds have stopped then I have to pump the accelerator to get it to start. Sometimes I have to repeat this three or four times before it starts. I have had the fuel pump rebuild and installed two new batteries. What I should be looking at.

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Ford 6.0L Power Stroke Diesel :: 2006 - Rough Idle / Dies Warm And Long Crank

My 06 currently has 296k miles. 3 years ago I put a lot into her. Dummy plugs, stand pipes, STC, hg,studs, oil cooler, bpd egr cooler. Cleaned spool valves and fresh o rings in injectors. (Alliant) plus a lot more that I can't remember. Ran very very well after all that.

Fast forward to a few weeks ago. Driving down road and truck died as I let off pedal to slow down for turn onto my road. Took about 7-8 tries to get started back up. Icp was reading in the 300's until it finally started. Made it home. Shut it off. And started right back up.

Few days later truck died again same way. Let off to make a turn. Several attempts to restart icp was in the 300's again. Once it started building 420ish it sounded like it was firing a few injectors and slowly started running. The next time it happened the same way but when I got it back running I eased to my inlaws like less than a mile. When I got to their house and pulled in and went to back up to turn around the display on dash said low oil pressure and started missing a little. So once I got home started researching.

A few days ago I pulled out the low pressure oil regulator to check it out. It was clean but did have some mild scaring. I used some fine scotch rite and smooth it out a a little. It moved freely in the bore so I put it back together. Then pulled the oil filter cap off to check the little black valve. I noticed the filter was not dripping with oil like normally when I change the oil. And yes it's motor craft filter and cap. It checked out ok. Press it down and turned engine over and it filled and held. Let off of it and it drained.

Next I air checked the high pressure side. Applied air and waited until I could hear the air (IPR still open) then closed the IPR. Couldn't hear any leaks. Just a very very minor his and couldn't pin point where. So I went ahead and went to dealer and got new stand pipes and plugs. And ordered new print set for injectors. Pulled injectors and didn't see any smoking guns. Replaced prongs, stand pipe and dummy plugs and put it all back together. Cleaned the injector cups and hold down bolt holes. Torqued injectors to spec.

Got it all done and rotate motor by wire next to heater blower to assist prime system. Tried to start it up and it took two tries but fired right up and sounded smooth as hell. After it idled a few minutes I saw a haze from exhaust. It smelt just like fuel. A few minutes later started idle a little rough. Gave it some go pedel and it was rougher at about 1600-1800rpms and couldn't feel it above 2k. Got my laptop out with AE and done balance test. Did not show anything. No codes either.

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Ford 6.0L Power Stroke Diesel :: 2007 F250 - Rough Idle And Dies / No Power

My truck died on the way home the other night. After pulling over it started right up but died three more times on the way home. Changed fuel filters, cps sensor which wasn't bad when tested, checked fuel pressure (60 psi), cleaned egr valve, fcim has 48 volts, batteries have 12 volts. Tried unplugging egr valve and icp sensor. Truck will start with icp unplugged . Ipr, stand pipes and dummy plugs were replaced last year when I purchased truck. Truck will run in park fine no issues idled normal, builds rpms and boost. Put it in drive when it gets warm rough idle and dies but starts right back up evertime. When truck doesn't die it has no power.

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Ford 6.0L Power Stroke Diesel :: 2004 - No Hot Restart / Now No Start

04 Excursion with 03 motor. I had been getting a no hot restart problem. Now it won't start at all.

FICM 48
rpm around 155-175
ipr goes to 77
icp jumps to 475 and drops back to 400-425

My problem started in Virginia, so I got it started cold and drove all the way home to Indiana without shutting it off. Pretty much been parked since. I've driven it 4-5 times. Now it won't start at all.

I have some LPO problem: I posted it November 2013 [URL] ....

After that I replaced LPO regulator, front cover gasket set, LPO cover (Ford tech said my gearator was fine). I don't think this problem is fixed still

We tried to do a leak down air test. Honestly couldn't hear much of a difference with IPR on vs off. Pulled IPR, found the screen in tact but the plastic pieces that hold it on were all rotted away and broken. I replaced with a brand new IPR to be safe.

I'm not real sure what to look into next. Right now I have both valve covers off and tried to look for a HPO leak in valve covers while cranking. I don't see any oil anywhere coming into the valve train. Shouldn't there be LPO somewhere?

My oil is old now but it was T6 and brand new when this problem first occured. Motorcraft filter but the cap is river city diesel billet cap [URL] ....

Could it be as simple as the oil screen to the HPOP or the check ball in the pump? Can the LPO gauge dropping be related to the no start now? Are there any techs that live in Southern Indiana and want to make some side cash? Last thing I want to do is bring this to the local shop or even worse the dealer. Last time the dealer said they wouldn't touch it because the tuner and EGR delete and the local shop left it sitting for a month and hadn't even touched it.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Engine Dies With No Warning

I am looking for answers on a 2006 F250 with a 6.0, at a little over 200,000 miles. Currently I have taken it to two separate dealerships in the area with absolutely no results. The truck drives fine, starts fine, and for the most part, runs great. Except when it dies. It dies with no warning, at anytime. Warm, hot, cold, on the interstate, back road, driveway, where ever. It doesn't stutter, miss or signal, just quits running. Both dealerships have kept it for weeks, and driven it daily, and of course, then it never skips a beat. No codes have showed up that would cause the stall, and they are baffled.

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Ford 6.0L Power Stroke Diesel :: 2004 - Will Not Restart If Shut Off After Getting Up To Temperature

I have a 2004 f350 6.0 and it makes 550 horsepower and lately when I go to started in the morning it'll start at once everything gets up to temperature if I shut it off it will not start again without starting fluid into the air box if it's warm...

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Starts And Dies Numerous Times

I've got an '05 F-250 starts and dies numerous times, have to rev throttle to keep running then it stays running. I've replaced FICM, PCM, Eng. harness, IPR, CMP, what else is there to do?

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - No Crank No Start

I have a 2006 F250 6.0 with 218xxx on it. Have had a ton of issues since day one, but I finally thought I had gotten a handle on all of them until the other day. Truck started sounding a little rough, no noticeable effect on performance, no codes on my Edge CTS (except one random CKP sensor code that went away). Was leaving work later that day to go home and it started up fine.

Got about a 1/4 mile from the shop and went to turn onto a busier road so I put into the pedal a little bit. Truck immediately lost power. Sounded like a turbo boot blowing and I had very little throttle response. Immediately pulled over and checked codes with truck still on, nothing. Got out and popped the hood with the truck still idling to check for CAC tube/boot etc. As I was looking at it, the engine started screeching. I shut it off as quick as I could get back to the cab.

Looked over everything, nothing noticeably wrong. Went to crank it to see what it would do. All i got was a noise from the starter engaging. Belt not turning over. Tried unplugging the fan clutch (read a thread with similar symptoms and that was the issue for them), connected the starter solenoid directly to battery, same issue. Removed belt and attempted to crank. Same thing. Removed all glow plugs to check for hydrolock. Motor slowly would turn with belt still removed and no glowplugs. Removed starter and tested outside of vehicle, solenoid and motor both seem to be ok.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Crank But Won't Start

I have a 06 6.0 f-250 it cranks but won't start untill I pull the secondary fuel filter cap off and seems to vent air in the system out then it starts right up. I can't figure out where it's sucking air. Here's my question I changed the fuel sending unit in the tank a few weeks ago and had a hard time seating the lid on top of fuel tank. If it is not completely seated will this cause air in the fuel system and give me the headache I've been dealing with?

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Ford 6.7L Power Stroke Diesel :: 2011 F250 Crank But No Start / Reducing Engine Power

My 2011 6.7L F250 Superduty died on interstate the other night. Picking up throttle pulling onto interstate when a message came on the dash "reducing engine power" and the truck died. It will crank but will not start. It will start on ether but dies when that runs out. Has the following codes... p1249 Wastegate control valve, p0087 fuel rail/system pressure too low, p1291 & p1292 injector high side short to ground or battery (bank 1 & 2), p2291 injector control pressure too low-engine cranking. The codes are telling me I don't have enough fuel pressure but scan tool says I have 4000 w/ key on and 6370 while cranking and I thought 5000 was the pressure needed.

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Ford 6.0L Power Stroke Diesel :: 2004 - Randomly Dying - Won't Restart After Shutoff?

I have a 2004 6.0 that has been pissing me off to no end lately. I has a random dying/no start problem. If it idles for ten minutes, it'll die sometimes. And if I drive it and shut it off, it won't restart sometimes. I just drove it three hours on Friday, shut it off and it restarted immediately. Drove it around town all weekend and it started fine every time.

Now driving it home and stopped for fuel 45 minutes in, and it won't start. I have all sensor readings in spec except for I have no ficm sync while cranking. I have about 5k miles on new hpop, injectors, ipr valve, icp sensor, oil rail rebuilds, stand pipes, ficm and engine harness and injector harness. No codes either. If it sits for a couple hours it'll start fine. I've wiggled as many wires as I can and it still won't start. I have rpm while cranking on my edge too. Don't know if that would rule out crank sensor or cam sensor.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 Cranks But Would Not Restart After Turned Off

My truck ran great when I got to my house that I turned it off and tried turning it on again it wouldn't turn on I check the fuel pump it works I checked the injector if it was getting fuel it was .I'm a stand still, where else to check? What to do?

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Sputtering / Crank No Start

2005 Ford F250 6.0 Diesel (bought new). Never had a problem with the engine until about a month ago. Engine has 220,000 miles on it. Oil and filters changed regularly. Ran low (not out) of fuel, started sputtering badly but not killing. Filled up with diesel. Ran better, managed to get home. The next day it was dead. Crank but no start. Since then I have done the following (not in order):

- Changed EGR
- Changed ICP
- Changed IPR
- Changed the STC fitting
- Changed all seals in the HPOP
- Changed glow plugs and harnesses
- Tested each fuse and relay
- Installed new batteries
- FICM tested 48V
- Changed motor oil and filter
- Changed both fuel filters
- Checked for water in the fuel
- Purged air from fuel line
- Replaced dummy plugs
- No codes
- Prayed the rosary

One month later, still crank no start. Thinking about using it as target practice with the AR-15.

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Ford 6.0L Power Stroke Diesel :: 2007 F250 - Intermittent Crank / No Start

I have a 2007 f250 6.0 powerstroke that had an intermittent crank no start problem so I replaced the sti valve on the hpop. Put it back together no start ran a few tests found the FICM had 22 volts replaced that still no start replaced IPR valve because I got a 0 ohm reading from it still no start. I am just about out of patience with it I am going to add some pics of the scanner I am using. I dont know the difference between ICP DSD and ICP PRESS.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Truck Will Not Start / No Crank

I drove my 03 f-250 to work Monday everything was good no issues. At end of my shift truck will not start . turn key dash lights up glow plugs cycle turn to start nothing . Does not turn over. after some checking batteries are good. Starter will crank if i manually engage it but truck will not run even with jumping starter with ignition turned on . hooked scanner up says cannot communicate. Checked fuses etc fuse #31 has no power to it (trans range selector and starter relay)question is where to look next?

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