Ford 6.0L Power Stroke Diesel :: 2004 - No Hot Restart / Now No Start


Aug 15, 2015

04 Excursion with 03 motor. I had been getting a no hot restart problem. Now it won't start at all.

FICM 48
rpm around 155-175
ipr goes to 77
icp jumps to 475 and drops back to 400-425

My problem started in Virginia, so I got it started cold and drove all the way home to Indiana without shutting it off. Pretty much been parked since. I've driven it 4-5 times. Now it won't start at all.

I have some LPO problem: I posted it November 2013 [URL] ....

After that I replaced LPO regulator, front cover gasket set, LPO cover (Ford tech said my gearator was fine). I don't think this problem is fixed still

We tried to do a leak down air test. Honestly couldn't hear much of a difference with IPR on vs off. Pulled IPR, found the screen in tact but the plastic pieces that hold it on were all rotted away and broken. I replaced with a brand new IPR to be safe.

I'm not real sure what to look into next. Right now I have both valve covers off and tried to look for a HPO leak in valve covers while cranking. I don't see any oil anywhere coming into the valve train. Shouldn't there be LPO somewhere?

My oil is old now but it was T6 and brand new when this problem first occured. Motorcraft filter but the cap is river city diesel billet cap [URL] ....

Could it be as simple as the oil screen to the HPOP or the check ball in the pump? Can the LPO gauge dropping be related to the no start now? Are there any techs that live in Southern Indiana and want to make some side cash? Last thing I want to do is bring this to the local shop or even worse the dealer. Last time the dealer said they wouldn't touch it because the tuner and EGR delete and the local shop left it sitting for a month and hadn't even touched it.

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I have a 2004 6.0 that has been pissing me off to no end lately. I has a random dying/no start problem. If it idles for ten minutes, it'll die sometimes. And if I drive it and shut it off, it won't restart sometimes. I just drove it three hours on Friday, shut it off and it restarted immediately. Drove it around town all weekend and it started fine every time.

Now driving it home and stopped for fuel 45 minutes in, and it won't start. I have all sensor readings in spec except for I have no ficm sync while cranking. I have about 5k miles on new hpop, injectors, ipr valve, icp sensor, oil rail rebuilds, stand pipes, ficm and engine harness and injector harness. No codes either. If it sits for a couple hours it'll start fine. I've wiggled as many wires as I can and it still won't start. I have rpm while cranking on my edge too. Don't know if that would rule out crank sensor or cam sensor.

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I have a late model 2004 F-350 6.0 powerstroke. 182K miles. Auto Transmission

What happened. Condensed version

Left house, drove out to highway, got on highway. Everything feels normal.

About 1 mile of going 70mph, I notice I can no longer accelerate. after 1/2 mile, I begin loosing speed, and engine will not rev past 1000 rpm. I eventually pull over (another mile), put in neutral and will not rev past 1000. put in drive and start to idle to highway exit. it gets about another .5 mile and begin going up a hill when it completely dies. Will not restart.

No prior issues with the truck. Full tank of fuel.

What I have tested so far. Ficm 48.5 volts cranking. Icp .225V KOEO, .875V Cranking. LPOP is registering pressure on the dash. No Fault codes.

I have gotten it to start twice now, one time it allowed me to rev to 750 rpm, where i used 4 low to make it onto a trailer. second time would not rev at all. idling at 250-300 rpm.

That same night as it died, I drained the transmission pan/ TP filter and filled with 8.5 Quarts of Mercon LV. This is the first time I have done this since purchasing @ 161K miles. Everything seemed normal, no leaks present.

Also my buddy showed me how to enter the dash test mode and we cycled through these. Not sure if this is relevant.

So, What do I test next? I don't think its HPOP issue since the ICP is reading .875 volts at crank. I did unplug the ICP and it still would not start. I don't think its the injector side of the ficm because they buzz as normal with koeo, but this is a possibility as I don't have equipment to test. Egr valve is clean for age of truck.

Would it be possible that the Mercon LV knocked crud loose in the transmission causing it to fail/seize? would siezed tranny cause the engine to behave in this manner?

Fuel bowl on top of the engine was full of fuel. I have not pressure tested it yet as I can hear the pump running during key on.

could i have a bad crank or cam sensor?

Multi-injector failure?

Bad Icp with HPO failure?

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