Ford 6.0L Power Stroke Diesel :: 2004 - Randomly Dying - Won't Restart After Shutoff?


Mar 27, 2016

I have a 2004 6.0 that has been pissing me off to no end lately. I has a random dying/no start problem. If it idles for ten minutes, it'll die sometimes. And if I drive it and shut it off, it won't restart sometimes. I just drove it three hours on Friday, shut it off and it restarted immediately. Drove it around town all weekend and it started fine every time.

Now driving it home and stopped for fuel 45 minutes in, and it won't start. I have all sensor readings in spec except for I have no ficm sync while cranking. I have about 5k miles on new hpop, injectors, ipr valve, icp sensor, oil rail rebuilds, stand pipes, ficm and engine harness and injector harness. No codes either. If it sits for a couple hours it'll start fine. I've wiggled as many wires as I can and it still won't start. I have rpm while cranking on my edge too. Don't know if that would rule out crank sensor or cam sensor.

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Ford 6.0L Power Stroke Diesel :: 2004 - No Hot Restart / Now No Start

04 Excursion with 03 motor. I had been getting a no hot restart problem. Now it won't start at all.

FICM 48
rpm around 155-175
ipr goes to 77
icp jumps to 475 and drops back to 400-425

My problem started in Virginia, so I got it started cold and drove all the way home to Indiana without shutting it off. Pretty much been parked since. I've driven it 4-5 times. Now it won't start at all.

I have some LPO problem: I posted it November 2013 [URL] ....

After that I replaced LPO regulator, front cover gasket set, LPO cover (Ford tech said my gearator was fine). I don't think this problem is fixed still

We tried to do a leak down air test. Honestly couldn't hear much of a difference with IPR on vs off. Pulled IPR, found the screen in tact but the plastic pieces that hold it on were all rotted away and broken. I replaced with a brand new IPR to be safe.

I'm not real sure what to look into next. Right now I have both valve covers off and tried to look for a HPO leak in valve covers while cranking. I don't see any oil anywhere coming into the valve train. Shouldn't there be LPO somewhere?

My oil is old now but it was T6 and brand new when this problem first occured. Motorcraft filter but the cap is river city diesel billet cap [URL] ....

Could it be as simple as the oil screen to the HPOP or the check ball in the pump? Can the LPO gauge dropping be related to the no start now? Are there any techs that live in Southern Indiana and want to make some side cash? Last thing I want to do is bring this to the local shop or even worse the dealer. Last time the dealer said they wouldn't touch it because the tuner and EGR delete and the local shop left it sitting for a month and hadn't even touched it.

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Ford 6.0L Power Stroke Diesel :: 2004 - Will Not Restart If Shut Off After Getting Up To Temperature

I have a 2004 f350 6.0 and it makes 550 horsepower and lately when I go to started in the morning it'll start at once everything gets up to temperature if I shut it off it will not start again without starting fluid into the air box if it's warm...

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Ford 6.7L Power Stroke Diesel :: Fuel Tank Leaking After Shutoff Valve Closed - Overflow?

I am scheduled to leave on a trip in the morning. I have installed an 85 gallon in bed auxillary fuel tank. I plumbed it in as per the instructions and the same as the last two I had in other trucks. After install I pumped 25 gallons in the aux to see how it worked. Every thing worked right. So yesterday I filled both tanks to the top and left the shutoff between them open.

This morning I noticed a puddle of diesel on the shop floor. Wiped it up and left for the golf course. Got home and found another puddle. I have closed the shut-off valve but it still seems to be leaking. It is not the plumbing I installed. It's hard to tell because I have a protector around the tank but it seems the leak is coming from the top. I just took a short run down the highway and reparked it. I have a can't miss appointment so when I get back I'll see how much has leaked.

Is there some kind of overflow on top the tank? Everything is dry where the aux tank is plumbed in and the air pipe seems to be fine. If the leak stops with the shutoff closed then I'm just gonna head out but if not then I'm gonna take down the shield and see what I can find, but I'd sure rather not.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Dies Won't Restart / Crank?

It just started to die on him lately. Doesn't matter if he is driving or idling. When it dies doesnt sputter or anything. Won't crank up until next day and if it does start only runs for 5 min or so. Checked ficm 48.5 volts. Ipr while cranking is at 48% icp is about 1200 while cranking. The dash oil pressure or rpm gauge does not move but when I hook up my ids it shows 180 rpm. Changed fuel filters. New oil. Does fill up oil canister if I hold the drane button down. Getting fuel. Thought maybe ipr but thought I would check with you all. Unplugging the icp doesn't work. 03 motor with 180k miles.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 Cranks But Would Not Restart After Turned Off

My truck ran great when I got to my house that I turned it off and tried turning it on again it wouldn't turn on I check the fuel pump it works I checked the injector if it was getting fuel it was .I'm a stand still, where else to check? What to do?

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Ford 6.0L Power Stroke Diesel :: 2004 F350 No Longer Accelerate / Completely Dies Going Uphill / Will Not Restart

I have a late model 2004 F-350 6.0 powerstroke. 182K miles. Auto Transmission

What happened. Condensed version

Left house, drove out to highway, got on highway. Everything feels normal.

About 1 mile of going 70mph, I notice I can no longer accelerate. after 1/2 mile, I begin loosing speed, and engine will not rev past 1000 rpm. I eventually pull over (another mile), put in neutral and will not rev past 1000. put in drive and start to idle to highway exit. it gets about another .5 mile and begin going up a hill when it completely dies. Will not restart.

No prior issues with the truck. Full tank of fuel.

What I have tested so far. Ficm 48.5 volts cranking. Icp .225V KOEO, .875V Cranking. LPOP is registering pressure on the dash. No Fault codes.

I have gotten it to start twice now, one time it allowed me to rev to 750 rpm, where i used 4 low to make it onto a trailer. second time would not rev at all. idling at 250-300 rpm.

That same night as it died, I drained the transmission pan/ TP filter and filled with 8.5 Quarts of Mercon LV. This is the first time I have done this since purchasing @ 161K miles. Everything seemed normal, no leaks present.

Also my buddy showed me how to enter the dash test mode and we cycled through these. Not sure if this is relevant.

So, What do I test next? I don't think its HPOP issue since the ICP is reading .875 volts at crank. I did unplug the ICP and it still would not start. I don't think its the injector side of the ficm because they buzz as normal with koeo, but this is a possibility as I don't have equipment to test. Egr valve is clean for age of truck.

Would it be possible that the Mercon LV knocked crud loose in the transmission causing it to fail/seize? would siezed tranny cause the engine to behave in this manner?

Fuel bowl on top of the engine was full of fuel. I have not pressure tested it yet as I can hear the pump running during key on.

could i have a bad crank or cam sensor?

Multi-injector failure?

Bad Icp with HPO failure?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Randomly Dies Will Not Restart

Ok, so my 2002 f250 died on me last Tuesday out of the blue, pulled it home and found fuse 23 I think ECU power was blown. I removed my Hydra, and put a new fuse in it and all seemed well, then Friday evening on my way to dinner was driving along and truck shuts off like someone turned the key off. I replace the Crank sensor, even though I had put a new one in after the first time it died, which was last Tuesday, still would not start.

Pulled it home, went out Saturday morning to look at it and hit the key and it fired right off. At this point I don't really know where to look, I wiggled every wire I could find while it was running Saturday and no change, but it does seem to have a miss in it while it is idling...... I am not sure where to start looking....

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Ford 6.0L Power Stroke Diesel :: 2004 Truck Randomly Shuts Off While Driving

04 with 170k miles. truck runs fine. every now and then truck shuts off while driving. turn it off the it restarts every time. Only code that comes up is number 6 injector. The contribution test injector is firing right. FICM voltage is 47.5. has new ipr and hpop also 6k miles ago. Could it be number 6 shorts out or something crazy killing truck? or maybe a crank sensor.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - No Crank Randomly / Injectors Buzzing

I think my starter took a s hit like I said truck randomly doesn't crank all lights on dash come on can hear injectors buzzing turn key nothing. Took wire off passenger's side of truck yellow wire touched to pos post solenoid click no crank. So I had the old lady sit in the drivers seat well I hit the starter with my BMFH started right up could something else cause this or should I just bite the bullet and replace the starter?

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Ford 6.0L Power Stroke Diesel :: E350 Dying When In Gear / Lack Of Power / Rough Idle

Having some problems with an e-350 dying when in gear and rough idle. Truck starts up after it dies. Vehicle acts like it is starving for fuel. I have check fuel pressure after fuel pump and getting 55psi. High oil pressure pump with in normal ranges. Cleaned and checked egr and it was in the closed position. Fuel filters have been changed. Injector buzz test ok.

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Ford 6.0L Power Stroke Diesel :: 2006 E450 Super Duty Keeps Dying

So recently my bus has been having issues shutting down on us. It started about 6 weeks ago. My band was on our way to a gig about 5 hours away from home. We got about 30 minutes outside of our destination and the bus just quit on us. After sitting for about 30 minutes, and switching some relays around, its fired back up and we made it to our destination. The ride back home the next day was pretty rough; it happened 3 more times...

We took it out again about 3 weeks ago for a trip about half the distance and the bus quit on us about 20 minutes into the journey. It took about an hour or so of sitting on the side of the highway before it started back up. Rather than try to risk making the trip, we turned around, dropped the bus off, and found alternative transportation...

I should probably add that the bus sat for about 3 or 4 months during the ridiculously harsh winter we had here this year, as we took the winter off from gigging. It was unplugged the entire time as it was stored in a parking lot across the street from my shop where I couldn't plug it in anywhere...

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Ford 6.0L Power Stroke Diesel :: Engine Bogging Down / Dying And No Response To Gas Pedal

Recently I have encountered another issue. Truck started up fine, at first stop light and truck was bogging down, RPMs jumping up and down slightly and sounded like it was going to die. Light turned green, gave it gas, no response. Gas pedal was dead. After restarting the truck I was able to give it some gas until I came to the next stop light and this repeated. Eventually a few moments later I got a check engine light. Drove home this way, seemed to be working fine as long as I was actually driving and not stopped.

All the parameters looked ok except for the battery, that jumped up and down in volts as the engine sounded like it was bogging down then eventually died. New batteries put in approx 2 months ago. The check engine light is showing "P0299 turbo/supercharger underboost". I have attached an image of this check engine light according to my monitor.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Lost Power Then Stalled And Would Not Restart

I drive an 06 f350 with a 6.0 diesel. My truck has quit on me twice in two months. It lost power then stalled and would not restart. I had just changed fuel filters but checked them anyway to see if they were plugged. They looked clean so i put them back in and the truck fired up. It ran good then two months later it did the same thing.

I noticed I could not hear the fuel pump so i pulled the cap off if the top fuel filter to see if there was fuel in it, and heard air being sucked in (or pushed out?) as i loosened the cap. I put the cap back on then turned the key and i could hear the fuel pump working. I waited for glow plugs and it fired up. Is my engine getting vapor locked, or sucking air? If so then why would it only happen every now and then instead of continuously?

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Ford 6.7L Power Stroke Diesel :: No Power When Accelerate Quickly While Driving - Low Boost Until Restart

I was driving and went to accelerate quickly and had no power, checked the boost gauge and it had very low boost. Continued like this the rest of the drive, all gauges normal, no check engine light, not towing or hot. Got home then next time out it was back to normal.

Someting to be concerned about? Or just a computer hiccup. Truck is '13 with 66k.

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Ford 6.0L Power Stroke Diesel :: 2007 F350 - Power Loss After 10 Miles And Dies But Will Restart?

I have a 2007 F350 6.0 Diesel. Truck starts and runs great for about 10 miles and then loses power and slows down til it dies, it does this without any kind of warning and does not rattle or anything. If i let it sit for about 15 min it will start right up and drive fine for another 10 miles or so and do the same thing.

It did the same thing in December but would not restart at all and the ficm was the cause at that time so i went ahead and replaced the ficm just to eliminate it. I also replaced the fuel pump and the ipr and icp valves are good. The only engine code has to do with the fuel level sensor and that has been on for a year. The egr was recently replaced, the hpop is putting out the psi that it is supposed to and there are not any internal air leaks.

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Ford 6.0L Power Stroke Diesel :: Won't Restart FICM Drops To 0?

This is the second time this has happened to me . Truck runs fine shut it off go to re start and it's a no start. I can watch the ficm volts drop to 0 from 48.5. Then it's 0 until it decides it gets power again?

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Ford 6.0L Power Stroke Diesel :: 2005 6.0 Died And Won't Restart

So... Tonight I had just stopped at the bank to deposit a check, hopped in the truck and started her up (started great with no problem), drove the truck through the shopping center and was about to turn on the main road when she died. I coasted into a parking spot and tried to restart her... But all I get is cranking, no firing up or any signs of trying to fire up. Any thoughts?

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Ford 6.0L Power Stroke Diesel :: 2005 - Died While Driving - Won't Restart

My Brothers truck died while driving and won't restart. I am going to be getting IDS on it tomorrow night and just wanted some feedback on things to watch. I am planning to watch FICM sync, ICP pressure, IPR %, FICM voltage, and fuel pressure(not in IDS). Anything else I should watch while testing?

Edit: this truck is a 2005

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Ford 6.0L Power Stroke Diesel :: 2006 - Stalls When Warm Then Restart

My 6.0 stalls when its warm and it restarts no problem. no codes are given with scan gauge. No changes on icp or ipr when it happens. At idle icp ranges 577 to 737, fmp 47.5 to 48v, ipr 23 to 28, map 14.9, tfc .32. all at idle. all increase when rpm goes up. ive done the d plugs, sct plug ficm replaced 2 yrs ago. done egr delete, need to trouble shoot? Again no codes given...

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Ford 6.0L Power Stroke Diesel :: 2003 Will Not Restart Again After Engine Gets Warm / Bad HPOP?

2003 with hot no start issues. It starts fine in the morning however will not start again after the engine gets warm, after an hour or so of cooling off it will eventually go. Not sure if I should start with.... Readings below ....

FICM L 13.5v
FICM M 48v koeo and 47 running
IPR 14.7% koeo
IPR 74.6% cranking (no start while hot)
IPR 40% (after cold start while running
ICP 737psi cold start
ICP 1600psi engine running 2k rpm
ICP 360 hot while cranking

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