Ford 6.0L Power Stroke Diesel :: 2007 F250 - Intermittent Crank / No Start


Jan 30, 2017

I have a 2007 f250 6.0 powerstroke that had an intermittent crank no start problem so I replaced the sti valve on the hpop. Put it back together no start ran a few tests found the FICM had 22 volts replaced that still no start replaced IPR valve because I got a 0 ohm reading from it still no start. I am just about out of patience with it I am going to add some pics of the scanner I am using. I dont know the difference between ICP DSD and ICP PRESS.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Crank But No Start

I have an early 2004 F 250 6.0 that just quit one day and haven't been able to get it started since then. I have tried to follow the No Start checklist...

I have no aftermarket mods or tunes.
I have changed the fuel filters, made sure that there is fuel in the tank and made sure that it is getting fuel.
I have un-plugged the ICP and still no start.

When I turn the key on it goes through the regular sequence and I hear the injectors (sounds like it's doing a buzz test).
When I try to start it, it cranks over, but I hear a good bit of clicking coming from the fuse/relay panel under the driver's side dash.
I have inspected fuses/relay and dont see anything smokingly obvious.
I installed new batteries, but no joy.
While trying to start, it sounds like it may actually do it for a second, and then I get a noise from the starter.

I bought a scanguage and added the PIDs that I found searching through the forum and here are my results.

ICP key on = 0.23 ICP while trying to start = 1.30
ICP Voltage (Volts)

TXD: 07E02216AD

RXF: 0462451606AD

RXD: 3010

[Code] ....

Camshaft & Crankshaft Sync = This is erratic; it will flash 1 and immediately go away. The thing is, I don't know which sensor should be replaced.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - No Crank No Start

I have a 2006 F250 6.0 with 218xxx on it. Have had a ton of issues since day one, but I finally thought I had gotten a handle on all of them until the other day. Truck started sounding a little rough, no noticeable effect on performance, no codes on my Edge CTS (except one random CKP sensor code that went away). Was leaving work later that day to go home and it started up fine.

Got about a 1/4 mile from the shop and went to turn onto a busier road so I put into the pedal a little bit. Truck immediately lost power. Sounded like a turbo boot blowing and I had very little throttle response. Immediately pulled over and checked codes with truck still on, nothing. Got out and popped the hood with the truck still idling to check for CAC tube/boot etc. As I was looking at it, the engine started screeching. I shut it off as quick as I could get back to the cab.

Looked over everything, nothing noticeably wrong. Went to crank it to see what it would do. All i got was a noise from the starter engaging. Belt not turning over. Tried unplugging the fan clutch (read a thread with similar symptoms and that was the issue for them), connected the starter solenoid directly to battery, same issue. Removed belt and attempted to crank. Same thing. Removed all glow plugs to check for hydrolock. Motor slowly would turn with belt still removed and no glowplugs. Removed starter and tested outside of vehicle, solenoid and motor both seem to be ok.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Crank But Won't Start

I have a 06 6.0 f-250 it cranks but won't start untill I pull the secondary fuel filter cap off and seems to vent air in the system out then it starts right up. I can't figure out where it's sucking air. Here's my question I changed the fuel sending unit in the tank a few weeks ago and had a hard time seating the lid on top of fuel tank. If it is not completely seated will this cause air in the fuel system and give me the headache I've been dealing with?

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Sputtering / Crank No Start

2005 Ford F250 6.0 Diesel (bought new). Never had a problem with the engine until about a month ago. Engine has 220,000 miles on it. Oil and filters changed regularly. Ran low (not out) of fuel, started sputtering badly but not killing. Filled up with diesel. Ran better, managed to get home. The next day it was dead. Crank but no start. Since then I have done the following (not in order):

- Changed EGR
- Changed ICP
- Changed IPR
- Changed the STC fitting
- Changed all seals in the HPOP
- Changed glow plugs and harnesses
- Tested each fuse and relay
- Installed new batteries
- FICM tested 48V
- Changed motor oil and filter
- Changed both fuel filters
- Checked for water in the fuel
- Purged air from fuel line
- Replaced dummy plugs
- No codes
- Prayed the rosary

One month later, still crank no start. Thinking about using it as target practice with the AR-15.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Truck Will Not Start / No Crank

I drove my 03 f-250 to work Monday everything was good no issues. At end of my shift truck will not start . turn key dash lights up glow plugs cycle turn to start nothing . Does not turn over. after some checking batteries are good. Starter will crank if i manually engage it but truck will not run even with jumping starter with ignition turned on . hooked scanner up says cannot communicate. Checked fuses etc fuse #31 has no power to it (trans range selector and starter relay)question is where to look next?

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Crank But No Start - Low Pressure?

2005 F250 To date this has been done, some at different times. ARP studs, OEM head gaskets, heads machined, oil cooler replaced, new fuel injectors, reman'd HPOP w/IPR with STC fitting, EGR delete, 4" turbo back and SCT x3 tow tune.

We originally had a leaking injector that gave us issues (Thread is here) but we pulled the cab and went through the motor, installed studs etcetera.
After the rebuild we ran it approximately 1K miles and it ran great, then one day towing a '65 C10 on a 20' flatbed it shut off while cruising down the road, crank no start on the side of the road, scanguage showed ICP was too low to fire the injectors so we towed it back to the shop and replaced the HPOP, still low ICP.

What's the next step of diagnosis? I'll have ICP numbers by Monday, it's been several months since all this happened and I'm currently out of state trying to diagnose. If i remember correctly the ICP numbers were low teens or 20's. I don't know for sure but I don't think we replace the standpipe or dummy plugs when we had it apart, could that be the issue?

My thoughts are either we have a leak in the high-pressure side or low pressure isn't supplying enough oil to build pressure, so in theory, we would want to check low pressure first, correct?

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Ford 6.0L Power Stroke Diesel :: 2007 F250 - Check Engine Code - ICP Circuit Intermittent

I have a 2007 f250 and got a check engine code icp circuit intermittent and to what I know icp sensor should be on the valve cover on the passenger side but it's not I bought the truck few months ago could it be that they swapped the engine for an early 6.0 or is there any other place for the icp sensor???

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Ford 6.7L Power Stroke Diesel :: 2011 F250 Crank But No Start / Reducing Engine Power

My 2011 6.7L F250 Superduty died on interstate the other night. Picking up throttle pulling onto interstate when a message came on the dash "reducing engine power" and the truck died. It will crank but will not start. It will start on ether but dies when that runs out. Has the following codes... p1249 Wastegate control valve, p0087 fuel rail/system pressure too low, p1291 & p1292 injector high side short to ground or battery (bank 1 & 2), p2291 injector control pressure too low-engine cranking. The codes are telling me I don't have enough fuel pressure but scan tool says I have 4000 w/ key on and 6370 while cranking and I thought 5000 was the pressure needed.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - No Crank / Start - All Gauges Shut Off

I have a 03 f250 6.0 had it for 2 years never had a problem. Last week I went out and started it to warm it's up as it is cold out here and it started fine I then noticed some thing hanging down under the dash so I started tucking it up under there and it arced and all gauges shut off and the truck shut off. So I took the panel down and it was the biometric pressure sensor that was hanging and the previous owner had a remote start on there that I never knew about and 2 wires on the sensor were stripped and not taped as well as some others. I checked all fuses and relays all working good tested fuse box and everything good there, replaced bio sensor and still nothing turn the key and try to start it and it does nothing injectors, don't precycle fuel pump doesn't run and starter doesn't kick in. I jumped starter off the wire on fender and it turns over but still doesn't start. Also I think it's the ecu but don't want to buy another one if I'm not sure if that's the problem.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Struggles To Start When Crank First Time

I am trying to diagnose an issue with my 2003 F-250 6.0L PSD.

The first time I crank it everyday, it struggles to start. Beyond that, it seems to run fine and not have issues cranking throughout the day.

I've recently replaced both batteries, the FICM, the fuel filters and the FI wiring harness. What could be the issue?

The video shows exactly what I deal with every morning.

YouTube - 2003 F-250 Cold Start Issue ....

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Ford 6.0L Power Stroke Diesel :: 2005 F250 - Intermittent No Start / Idle About 15 Minutes And Died

Started my 2005 f250 powerstroke, idle about 15 min and died like I turned key off. Hooked up scan guage had no flp, fmp or syc ipr and icp was good. Checked ficm relay and fuses and all checked good. Next morning went out and it started flp, fmp, sycall good. Idled about 1 hr and died again same bad readings. Messed with relays and wiring to ficm, it started and died after 2 min. No start again, next morning still no flp, fmp. Went out again in afternoon and everything was good again, I did nothing to it from am to pm, was loading my pistol they shoot horses don't they. I have new batterys, I changed the ficm power card last summer for low fmp. When it is running everything looks and sounds good no miss.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Crank But No Start - Popping Noise Out Of The Intake?

My 2003 f250 6.0l just up and quit. It make a popping noise out of the intake when cranking. I am getting 1150 psi at the icp and ipr is at 62% which seems high to me. The FICM voltage seem fine unless the batteries are drained and I am getting FICM sync. I replaced the HPOP, ICP sensor and IPR about a year ago. I recently replaced the air conditioning compressor and power steering pump. I am at a bit of a loss. I did pull the IPR and everything looked fine.

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Ford 6.0L Power Stroke Diesel :: 2005 F250 - Engine Change Out Now The Truck Will Not Start On Hot Crank

So, we have a 2005 ford F 250 6.0 diesel and we had the engine changed out from a 2006. Now the truck will not start on hot crank. It will start up normal when cold. So dummy plugs and stand pipes were changed out as well as the oil pump and turbo from the 2005 engine because they were still perfect. What else could be causing the truck not to start up after truck is hot. Does the engine number have anything to do with it? Or anything electrical

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Ford 6.0L Power Stroke Diesel :: 2007 - No Start But Crank At 117k Miles?

I am working on my partner's 2007 F250, it was running great, and we did an aftermarket EGR cooler, and a new oil cooler, and of course the screen was torn in the old one, tore it all down, cleaned everything, put it all back together.......with the new parts, and no start, we cranked and cranked and cranked on it, for about 20 to 30 seconds at a time, giving it 3 to 5 minutes cool off time for the starter between cranking, about 30 times over a two day period, and no start. Finally, I decided to give it a little starting fluid, and it finally kicked off, it would run at a higher RPM, and if you so much as let off the throttle a fraction of an inch it would die, and not start again without starting fluid. I got it running again with the fluid, it was at 2000 RPM, and my mechanic reached over and turned on the A/C (we are in Florida) and it died. I have no way to check the HPOP pressure, but the truck was running great before we did this, and I checked it for codes, there are none! It will not start without the starting fluid. The longest we had it running was about three minutes, then his foot slipped back just a hair on the throttle, and it died. The truck only has 117K miles on it.

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Ford 6.0L Power Stroke Diesel :: 2007 - Cranks But No Start - FICM / Cam / Crank Sensor No Sync

2007 6.0l cranks but no start. Read all the forums and I think I performed all the checks. Getting a ficm/ cam sensor/crank sensor no sync. I'm also getting 84.70% at the ipr while cranking. Do I have multiple problems? Watched videos on either the ficm or ipr percentage but not one that had both problems. Getting injector clatter and fuel pump runs. Didn't see anything obvious with the harness.

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Ford 6.0L Power Stroke Diesel :: Intermittent Crank Now / Key Will Just Click The Solenoid

I just reinstalled the engine and got her running. I installed a new 6.4 starter (reman) and she spins perfect. I was experiencing this same issue prior to startup and thought it was weak batteries. The key will just click the solenoid and it turn the engine over.

Quick synopsis of what I've checked:

All grounds
All cables tight
Batteries are fully charged
Power at right fender pigtail leading to solenoid when key is engaged (tomorrow I'll ck voltage at work today)
Checked starter connections
Checked continuity on the 10g wire from the fender to the starter...all good even wiggled it hoping it might have broken internally...

To me it sounds like a bad connection but I did not mess with the harness (firewall) aside from bungeeing out of the way vertically. I can hook up a charger and she will crank with the key. I can disconnect the fender 10g and crank it from the battery with no issues.

I've quadruple checked for loose connections. Didn't have this issue before so not sure what happened. Relay sticking maybe?

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Ford 6.0L Power Stroke Diesel :: 2003 F350 - Intermittent Long Crank When Hot

2003 6.0 will fire within 2 seconds when cold, literally a "bump the key" and she fires up scenario. Recently and only when the engine is hot I'm getting extended crank times and sometimes it takes several attempts for the truck to start. I replaced the HPOP with an upgraded pump after the factory HPOP went out at 311,000 miles. I know this sounds like a standpipe leak scenario but it doesn't act up all the time, sometimes it fires right up even when its hot. my thinking is a leak is a leak and only gets worse.

My IPR is reading in the 26% range, FICM is steady in the 47.5 to 48 volt range and at idle 585 to 600 psi on the ICP with a good FICM sync. I'm going to to use my scan gauge and see if I can catch an extended crank scenario to see if the ICP is reaching 500 psi but is there somewhere else I should be looking? FICM relays possibly? I've noticed when i turn the key on I'll hear the fuel pump,vacuum pump but the clicking sound is very brief or nonexistent (not sure what the clicking noise is from I assumed glow plugs but its absence is noticed)...

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 - Intermittent Starter / Whirring Sound When Crank

I have a 2001 f250 ext cab long bed 4x4 that I use as a feed pickup. I have had it for about a year now. one of the issues I have noticed since I bought it is the issue I am having with the flywheel/starter. Its very random like maybe I have a missing tooth or something on my fly wheel. but every so often when I would go to crank my truck over it would just make a little whirring sound and nothing happen ( like my starter gear isn't sliding out and engaging my fly wheel.

After looking through my inspection cover I noticed I had a little wear on the sides but no teeth to my knowledge broken or stripped off. I noticed my starter had one bold loose but other two perfectly tight. It was also covered in oil and dirt from my truck sweating horse power I decided to replace my starter and have my original ford starter rebuilt. I replaced it with a NEW oreillys starter. I noticed it cranked about 5 times as fast but again every 10-15 starts I am getting the same no start. any thing I am over looking?????

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Ford 6.0L Power Stroke Diesel :: 2007 F250 Would Not Start - Cranks Fine And Almost Started Once But Died

Went out to start my truck this morning and it wouldn't start. Cranks fine and almost started once but died. Checked all fuses all my voltages are good. Oil and coolant are good. When I turn the key on I can hear the fuel pump and sounds like it's priming correctly. Might be an issue with a clogged fuel filter? Maybe? Haven't had any problems or issues otherwise.

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Ford 7.3L Power Stroke (1999-2003) :: Partial Crank And Intermittent Start

Anyway, I went out to start my truck just now and I'm getting a weird symptom.

The truck gets partial revolution and then to me it seems like the starter bendix pulls back in prematurely and this nasty clank and then a slight "zing". all within a second.

If I try a few more times, it seems to fire. But all the attempts before it fires sound pretty nasty to me.

Does this sound like a symptom of a bad starter/bendix?

A little further history, my excursion was broken into several years ago and they stole my pioneer head unit, in doing so, they forced the shifter down and since then it has been a little "loose". I'm wondering if it could be a neutral safety switch on the transmission?

Anyway, I'm getting ready to order a new neutral safety switch but wondering if I should go ahead a purchase a new starter as well?

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