Ford 6.0L Power Stroke Diesel :: 2005 F250 - Engine Change Out Now The Truck Will Not Start On Hot Crank


Mar 12, 2016

So, we have a 2005 ford F 250 6.0 diesel and we had the engine changed out from a 2006. Now the truck will not start on hot crank. It will start up normal when cold. So dummy plugs and stand pipes were changed out as well as the oil pump and turbo from the 2005 engine because they were still perfect. What else could be causing the truck not to start up after truck is hot. Does the engine number have anything to do with it? Or anything electrical

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Truck Will Not Start / No Crank

I drove my 03 f-250 to work Monday everything was good no issues. At end of my shift truck will not start . turn key dash lights up glow plugs cycle turn to start nothing . Does not turn over. after some checking batteries are good. Starter will crank if i manually engage it but truck will not run even with jumping starter with ignition turned on . hooked scanner up says cannot communicate. Checked fuses etc fuse #31 has no power to it (trans range selector and starter relay)question is where to look next?

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Sputtering / Crank No Start

2005 Ford F250 6.0 Diesel (bought new). Never had a problem with the engine until about a month ago. Engine has 220,000 miles on it. Oil and filters changed regularly. Ran low (not out) of fuel, started sputtering badly but not killing. Filled up with diesel. Ran better, managed to get home. The next day it was dead. Crank but no start. Since then I have done the following (not in order):

- Changed EGR
- Changed ICP
- Changed IPR
- Changed the STC fitting
- Changed all seals in the HPOP
- Changed glow plugs and harnesses
- Tested each fuse and relay
- Installed new batteries
- FICM tested 48V
- Changed motor oil and filter
- Changed both fuel filters
- Checked for water in the fuel
- Purged air from fuel line
- Replaced dummy plugs
- No codes
- Prayed the rosary

One month later, still crank no start. Thinking about using it as target practice with the AR-15.

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Crank But No Start - Low Pressure?

2005 F250 To date this has been done, some at different times. ARP studs, OEM head gaskets, heads machined, oil cooler replaced, new fuel injectors, reman'd HPOP w/IPR with STC fitting, EGR delete, 4" turbo back and SCT x3 tow tune.

We originally had a leaking injector that gave us issues (Thread is here) but we pulled the cab and went through the motor, installed studs etcetera.
After the rebuild we ran it approximately 1K miles and it ran great, then one day towing a '65 C10 on a 20' flatbed it shut off while cruising down the road, crank no start on the side of the road, scanguage showed ICP was too low to fire the injectors so we towed it back to the shop and replaced the HPOP, still low ICP.

What's the next step of diagnosis? I'll have ICP numbers by Monday, it's been several months since all this happened and I'm currently out of state trying to diagnose. If i remember correctly the ICP numbers were low teens or 20's. I don't know for sure but I don't think we replace the standpipe or dummy plugs when we had it apart, could that be the issue?

My thoughts are either we have a leak in the high-pressure side or low pressure isn't supplying enough oil to build pressure, so in theory, we would want to check low pressure first, correct?

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Ford 6.7L Power Stroke Diesel :: 2011 F250 Crank But No Start / Reducing Engine Power

My 2011 6.7L F250 Superduty died on interstate the other night. Picking up throttle pulling onto interstate when a message came on the dash "reducing engine power" and the truck died. It will crank but will not start. It will start on ether but dies when that runs out. Has the following codes... p1249 Wastegate control valve, p0087 fuel rail/system pressure too low, p1291 & p1292 injector high side short to ground or battery (bank 1 & 2), p2291 injector control pressure too low-engine cranking. The codes are telling me I don't have enough fuel pressure but scan tool says I have 4000 w/ key on and 6370 while cranking and I thought 5000 was the pressure needed.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - Truck Won't Crank Anymore After ICP / Oil Cooler Repair

2003 250 superduty 6.0 ... I had to do the icp sensor. I went in from the top and discovered that the oil cooler was failing also. Replaced the icp and the oil cooler. Got it all back together. It would crank but wouldn't fire up. it did try for a about a tenth of a second. that's as close to firing as it got. The shifter has been loose. i ran it through the gears and the back into park. now it won't even crank.

Took the starter in to have it tested. it tested fine. Went to put it back on the truck. With no real force tightening the electrical connection it just snapped off the solenoid. put a new solenoid on it. Still no crank. Checked all related fuses and relays. They all seem to be good.

When I turn the key to on I get the buzzing noise and everything. Been through a lot of the no start check list. I don't have the ability to quite test everything. But what i can check. i do have an obd2 scanner. I cleared the code for the icp. I don't have any other codes showing. I have tripled checked that. After the weekend I am going to have to give up and take it in I think.

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Ford 6.0L Power Stroke Diesel :: 2005 F250 - Engine Cranks Fine / No Cold Start

I'm TSing a no-start on my 2005 6.0L F250. Engine cranks fine. I've been working my way thru the TSing guide and using my new ScanGaugeII. No codes found. At glow plug warmup, (dash light goes off), I'm getting 40.5v FMP, 11.0v FLP, 14.8% ICP, and 0psi IPR. After cranking for 10-15 sec, get 35.5v, 10.0v, 84.7%, and 446psi. I've had a trickle charger on all night to keep the batteries charged. Have not seen FMP over 45 or IPR over 470.

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Ford 6.0L Power Stroke Diesel :: Truck Won't Start / Crank After Oil Cooler Rebuild

Had to do the icp sensor originally. went in from the top and discovered my oil cooler was failing too. so i did that. with weather (too tall to fit in the garage) and life getting in the way it's taking me 2 months a little here n there to actually get it done so she's sat for a while. yesterday was moment of truth to get it started again. the batts were old before i started working on it. so i replaced those yesterday.

I've tried and tried to get it to start and it won't turn over. it did for one tenth of a second try. nothing since. I saw that my shifter wasn't exactly in park so i wiggled it and tried to crank it again and now it won't even crank. I have a feeling somehow the transmission isn't reading in park or neutral so it's refusing to crank. I really don't want to tow it.

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Ford 6.0L Power Stroke Diesel :: Truck Won't Start / No Crank - Code P2285

So the truck wont start, no crank no nothing all lights work etc. I am getting the icp code. I replaced the icp and the pigtail about a year or so ago what should I be looking at?my icp voltage is .22 volts with the koeoff. While trying to crank it I get no change in voltage. My ipr is at 14.8 and the ficim is at 47. Also when I unplug the sensor it still does nothing...

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Ford 6.0L Power Stroke Diesel :: Crank No Start - Truck Sounds Like It Is Almost Firing Up But Still Cannot Get It To Run

Had extreme cold weather here and I left my truck unplugged for a couple of weeks. Started fine but stalled once the fuel was used up in the lines. Replaced fuel filer and filled with that anti gel stuff. Truck sounds like it is almost firing up but still cannot get it to run. When I turn the key on it sound like the fuel pump is working for about one minute and then turns off. Made sure the fuel filter was overfilled with deiseal. Turned it over so many times the lines should be full by now. I used that quick start stuff and it almost starts every time.

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Ford 6.0L Power Stroke Diesel :: 2005 F250 - Truck Wandering To The Right

My 05 F250 CC 4x4 had a problem where it was wondering to the right.

I had the front end checked out and they said everything was good and within spec but they discovered a bad tire (internal belt separation).

Had two new front tires installed/balanced and the problem seemed to go away for a few months.

Now the problem is back even with the new tires. Could the steering box cause this or is there something else I should be looking at?

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Crank But No Start

I have an early 2004 F 250 6.0 that just quit one day and haven't been able to get it started since then. I have tried to follow the No Start checklist...

I have no aftermarket mods or tunes.
I have changed the fuel filters, made sure that there is fuel in the tank and made sure that it is getting fuel.
I have un-plugged the ICP and still no start.

When I turn the key on it goes through the regular sequence and I hear the injectors (sounds like it's doing a buzz test).
When I try to start it, it cranks over, but I hear a good bit of clicking coming from the fuse/relay panel under the driver's side dash.
I have inspected fuses/relay and dont see anything smokingly obvious.
I installed new batteries, but no joy.
While trying to start, it sounds like it may actually do it for a second, and then I get a noise from the starter.

I bought a scanguage and added the PIDs that I found searching through the forum and here are my results.

ICP key on = 0.23 ICP while trying to start = 1.30
ICP Voltage (Volts)

TXD: 07E02216AD

RXF: 0462451606AD

RXD: 3010

[Code] ....

Camshaft & Crankshaft Sync = This is erratic; it will flash 1 and immediately go away. The thing is, I don't know which sensor should be replaced.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - No Crank No Start

I have a 2006 F250 6.0 with 218xxx on it. Have had a ton of issues since day one, but I finally thought I had gotten a handle on all of them until the other day. Truck started sounding a little rough, no noticeable effect on performance, no codes on my Edge CTS (except one random CKP sensor code that went away). Was leaving work later that day to go home and it started up fine.

Got about a 1/4 mile from the shop and went to turn onto a busier road so I put into the pedal a little bit. Truck immediately lost power. Sounded like a turbo boot blowing and I had very little throttle response. Immediately pulled over and checked codes with truck still on, nothing. Got out and popped the hood with the truck still idling to check for CAC tube/boot etc. As I was looking at it, the engine started screeching. I shut it off as quick as I could get back to the cab.

Looked over everything, nothing noticeably wrong. Went to crank it to see what it would do. All i got was a noise from the starter engaging. Belt not turning over. Tried unplugging the fan clutch (read a thread with similar symptoms and that was the issue for them), connected the starter solenoid directly to battery, same issue. Removed belt and attempted to crank. Same thing. Removed all glow plugs to check for hydrolock. Motor slowly would turn with belt still removed and no glowplugs. Removed starter and tested outside of vehicle, solenoid and motor both seem to be ok.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Crank But Won't Start

I have a 06 6.0 f-250 it cranks but won't start untill I pull the secondary fuel filter cap off and seems to vent air in the system out then it starts right up. I can't figure out where it's sucking air. Here's my question I changed the fuel sending unit in the tank a few weeks ago and had a hard time seating the lid on top of fuel tank. If it is not completely seated will this cause air in the fuel system and give me the headache I've been dealing with?

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Ford 6.0L Power Stroke Diesel :: 2005 - Crank But Won't Start?

Brother in law company 6.0 died on him in his driveway after a night of plowing

It stalled out, his boss sent out a "tech" and he said it doesn't have "nearly enough" oil pressure

Now I want to further diagnose the truck myself with my scan gauge II but haven't used it for that......yet......

What should I check for IPR pressure psi or %?

I know I can get ICP pressure in PSI on my SCT x4 not sure about the Scan Gauge......

I assume a blown IPR or failed STC fitting......

Truck is a 2005..... I can figure out the scan gauge I just need to know what to look for for an idea of a blown IPR or STC or ICP.

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Ford 6.0L Power Stroke Diesel :: 2005 - Crank Twice Then Start?

05 6.0 will only start if I cycle the glow plugs, crank 3 seconds shut off glow again then it starts immediately. If I try to glow 2 cycles with out cranking it won't start either. When he truck is hot it seams to start easier. I have new batteries new alternator running 5-40 synth. New glow plug control module. It does it hot or cold weather.

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Ford 6.0L Power Stroke Diesel :: 2005 - Crank But No Start - Bad IPR?

I have a 05 with 100K miles on it. I had the HPOP, FICM and EGR delete do about a year ago. Went to start the truck pressed the pedal and it died and won't start. It dies once while driving about a week ago but restarted. I have a Snap-on scanner for the data. FICM tested good and getting fuel to secondary filter. Batteries and filters are new with about 2K miles on them. Would this data point to a bad IPR?

ICP V KOEO = .25V
ICP V Cranking = .28V
ICP_DSRD 1251 PSI Cranking
IPR Duty 15% KOEO
IPR Duty Cranking 85%

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Ford 6.0L Power Stroke Diesel :: 2007 F250 - Intermittent Crank / No Start

I have a 2007 f250 6.0 powerstroke that had an intermittent crank no start problem so I replaced the sti valve on the hpop. Put it back together no start ran a few tests found the FICM had 22 volts replaced that still no start replaced IPR valve because I got a 0 ohm reading from it still no start. I am just about out of patience with it I am going to add some pics of the scanner I am using. I dont know the difference between ICP DSD and ICP PRESS.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - No Start After Fuel Filter Change

I have a 2004 F-250 changed out both fuel filters and now can't get it to run. It will start up and run for about a minute then stall out. I have cycled the key/pump numerous times with no luck. When I look into the fuel bowl when I engage the pump it looks like it's pushing more air rather than fuel. It seems to be burning the fuel in the bowl and then stalling out. When I take the bowl cap off after it stalls it's empty.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - No Crank / Start - All Gauges Shut Off

I have a 03 f250 6.0 had it for 2 years never had a problem. Last week I went out and started it to warm it's up as it is cold out here and it started fine I then noticed some thing hanging down under the dash so I started tucking it up under there and it arced and all gauges shut off and the truck shut off. So I took the panel down and it was the biometric pressure sensor that was hanging and the previous owner had a remote start on there that I never knew about and 2 wires on the sensor were stripped and not taped as well as some others. I checked all fuses and relays all working good tested fuse box and everything good there, replaced bio sensor and still nothing turn the key and try to start it and it does nothing injectors, don't precycle fuel pump doesn't run and starter doesn't kick in. I jumped starter off the wire on fender and it turns over but still doesn't start. Also I think it's the ecu but don't want to buy another one if I'm not sure if that's the problem.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Struggles To Start When Crank First Time

I am trying to diagnose an issue with my 2003 F-250 6.0L PSD.

The first time I crank it everyday, it struggles to start. Beyond that, it seems to run fine and not have issues cranking throughout the day.

I've recently replaced both batteries, the FICM, the fuel filters and the FI wiring harness. What could be the issue?

The video shows exactly what I deal with every morning.

YouTube - 2003 F-250 Cold Start Issue ....

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