Ford 6.0L Power Stroke Diesel :: 2005 F250 Crank But No Start - Low Pressure?


Aug 31, 2017

2005 F250 To date this has been done, some at different times. ARP studs, OEM head gaskets, heads machined, oil cooler replaced, new fuel injectors, reman'd HPOP w/IPR with STC fitting, EGR delete, 4" turbo back and SCT x3 tow tune.

We originally had a leaking injector that gave us issues (Thread is here) but we pulled the cab and went through the motor, installed studs etcetera.
After the rebuild we ran it approximately 1K miles and it ran great, then one day towing a '65 C10 on a 20' flatbed it shut off while cruising down the road, crank no start on the side of the road, scanguage showed ICP was too low to fire the injectors so we towed it back to the shop and replaced the HPOP, still low ICP.

What's the next step of diagnosis? I'll have ICP numbers by Monday, it's been several months since all this happened and I'm currently out of state trying to diagnose. If i remember correctly the ICP numbers were low teens or 20's. I don't know for sure but I don't think we replace the standpipe or dummy plugs when we had it apart, could that be the issue?

My thoughts are either we have a leak in the high-pressure side or low pressure isn't supplying enough oil to build pressure, so in theory, we would want to check low pressure first, correct?

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Sputtering / Crank No Start

2005 Ford F250 6.0 Diesel (bought new). Never had a problem with the engine until about a month ago. Engine has 220,000 miles on it. Oil and filters changed regularly. Ran low (not out) of fuel, started sputtering badly but not killing. Filled up with diesel. Ran better, managed to get home. The next day it was dead. Crank but no start. Since then I have done the following (not in order):

- Changed EGR
- Changed ICP
- Changed IPR
- Changed the STC fitting
- Changed all seals in the HPOP
- Changed glow plugs and harnesses
- Tested each fuse and relay
- Installed new batteries
- FICM tested 48V
- Changed motor oil and filter
- Changed both fuel filters
- Checked for water in the fuel
- Purged air from fuel line
- Replaced dummy plugs
- No codes
- Prayed the rosary

One month later, still crank no start. Thinking about using it as target practice with the AR-15.

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Ford 6.0L Power Stroke Diesel :: 2005 F250 - Engine Change Out Now The Truck Will Not Start On Hot Crank

So, we have a 2005 ford F 250 6.0 diesel and we had the engine changed out from a 2006. Now the truck will not start on hot crank. It will start up normal when cold. So dummy plugs and stand pipes were changed out as well as the oil pump and turbo from the 2005 engine because they were still perfect. What else could be causing the truck not to start up after truck is hot. Does the engine number have anything to do with it? Or anything electrical

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Oil Pressure Only Going To 350 PSI / Crank Longer When Cold

I have a 2006 f250 6.0 203,00 miles. At 196,000 miles turbo went out, bought power max turbo, redid head gaskets with studs, had heads shaved flat, replace oil cooler with ford part, egr delete, custom tune, aftermarekt 48 Volt FICM.

Truck ran great until 1 day didn't start. had to let truck cool down and then it stared oil pressure was only going to 350psi. drove home fine, shut it off and wonted start hot. drove it a few times after that just let truck idle. Then it started to crank longer when cold. Replaced dummy plug and stand pipe on drivers side only. Then truck was ok for a few drives then started to get a studer sometimes when idling. It got worse then was getting a misfire cyl 1 then, truck died 1 day turning around and would only build a 200 psi.

Replaced stand pipe and dummy plug on passenger side, and IPR, now getting misfire on cyl 8 and P2284, truck runs like crap, bad idle, rpms weird/gas pedal. idle is higher than it should be. when truck is first started shacks very bad, engine very nosiey. ICP 1046 psi(1.27Volts)Desired 637.9, idle and ipr 14.84, truck idles ok, when u punch gas revs up and comes back down, misfire gets worse with rpm.

Then icp goes to 870(2.23 Volts)Desired 870 and doesn't change when getting on the gas and ipr 32.42, punch it and rpms go up more then come back down. Truck starts to shake again. Could running it for so long with bad oil pressure or to much air wreak the injectors? When cold can shut off injector 7 or 8 doesn't change idle like all others do. Once warm 7 or 8 does make a small change in idle. If i command ipr to 20% idles fine, but icp no change from 32.42% to 20%...

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Ford 6.0L Power Stroke Diesel :: Crank But No Start - HPOP Brand New Still No Pressure

05 excursion with 04 motor. 290k miles. Had a crank no start issue. Pressure tested hpop only got 450 pressure. So got a brand new on from ford. Also did standpipe, and dummy plugs. After forever and day of cranking truck fired up. Sounded great let it sit for 30 min. Took it out for ride, mile down the road lost all power. Alternator was bad, replaced that and battered just to be safe. Now truck won't fire and have zero pressure. Something that could of been tripped during power surge?

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Crank But No Start

I have an early 2004 F 250 6.0 that just quit one day and haven't been able to get it started since then. I have tried to follow the No Start checklist...

I have no aftermarket mods or tunes.
I have changed the fuel filters, made sure that there is fuel in the tank and made sure that it is getting fuel.
I have un-plugged the ICP and still no start.

When I turn the key on it goes through the regular sequence and I hear the injectors (sounds like it's doing a buzz test).
When I try to start it, it cranks over, but I hear a good bit of clicking coming from the fuse/relay panel under the driver's side dash.
I have inspected fuses/relay and dont see anything smokingly obvious.
I installed new batteries, but no joy.
While trying to start, it sounds like it may actually do it for a second, and then I get a noise from the starter.

I bought a scanguage and added the PIDs that I found searching through the forum and here are my results.

ICP key on = 0.23 ICP while trying to start = 1.30
ICP Voltage (Volts)

TXD: 07E02216AD

RXF: 0462451606AD

RXD: 3010

[Code] ....

Camshaft & Crankshaft Sync = This is erratic; it will flash 1 and immediately go away. The thing is, I don't know which sensor should be replaced.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - No Crank No Start

I have a 2006 F250 6.0 with 218xxx on it. Have had a ton of issues since day one, but I finally thought I had gotten a handle on all of them until the other day. Truck started sounding a little rough, no noticeable effect on performance, no codes on my Edge CTS (except one random CKP sensor code that went away). Was leaving work later that day to go home and it started up fine.

Got about a 1/4 mile from the shop and went to turn onto a busier road so I put into the pedal a little bit. Truck immediately lost power. Sounded like a turbo boot blowing and I had very little throttle response. Immediately pulled over and checked codes with truck still on, nothing. Got out and popped the hood with the truck still idling to check for CAC tube/boot etc. As I was looking at it, the engine started screeching. I shut it off as quick as I could get back to the cab.

Looked over everything, nothing noticeably wrong. Went to crank it to see what it would do. All i got was a noise from the starter engaging. Belt not turning over. Tried unplugging the fan clutch (read a thread with similar symptoms and that was the issue for them), connected the starter solenoid directly to battery, same issue. Removed belt and attempted to crank. Same thing. Removed all glow plugs to check for hydrolock. Motor slowly would turn with belt still removed and no glowplugs. Removed starter and tested outside of vehicle, solenoid and motor both seem to be ok.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Crank But Won't Start

I have a 06 6.0 f-250 it cranks but won't start untill I pull the secondary fuel filter cap off and seems to vent air in the system out then it starts right up. I can't figure out where it's sucking air. Here's my question I changed the fuel sending unit in the tank a few weeks ago and had a hard time seating the lid on top of fuel tank. If it is not completely seated will this cause air in the fuel system and give me the headache I've been dealing with?

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Ford 6.0L Power Stroke Diesel :: 2005 - Crank But Won't Start?

Brother in law company 6.0 died on him in his driveway after a night of plowing

It stalled out, his boss sent out a "tech" and he said it doesn't have "nearly enough" oil pressure

Now I want to further diagnose the truck myself with my scan gauge II but haven't used it for that......yet......

What should I check for IPR pressure psi or %?

I know I can get ICP pressure in PSI on my SCT x4 not sure about the Scan Gauge......

I assume a blown IPR or failed STC fitting......

Truck is a 2005..... I can figure out the scan gauge I just need to know what to look for for an idea of a blown IPR or STC or ICP.

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Ford 6.0L Power Stroke Diesel :: 2005 - Crank Twice Then Start?

05 6.0 will only start if I cycle the glow plugs, crank 3 seconds shut off glow again then it starts immediately. If I try to glow 2 cycles with out cranking it won't start either. When he truck is hot it seams to start easier. I have new batteries new alternator running 5-40 synth. New glow plug control module. It does it hot or cold weather.

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Ford 6.0L Power Stroke Diesel :: 2005 - Crank But No Start - Bad IPR?

I have a 05 with 100K miles on it. I had the HPOP, FICM and EGR delete do about a year ago. Went to start the truck pressed the pedal and it died and won't start. It dies once while driving about a week ago but restarted. I have a Snap-on scanner for the data. FICM tested good and getting fuel to secondary filter. Batteries and filters are new with about 2K miles on them. Would this data point to a bad IPR?

ICP V KOEO = .25V
ICP V Cranking = .28V
ICP_DSRD 1251 PSI Cranking
IPR Duty 15% KOEO
IPR Duty Cranking 85%

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Ford 6.0L Power Stroke Diesel :: Long Crank Start And No Oil Pressure When Warm - Codes P2290 And P2291

As the title says I am suddenly having a long crank when starting and low oil pressure when when warm (above approximately 100 degrees). IPR goes to 85% when cranking. Stored codes were P2290 and P2291. Other symptoms are low power and what sounds like a power steering pump with low oil whine and low power. (It is not power steering related however, I checked.) I pulled the oil filter and cranked engine and filter bowl filled in less than 10 seconds.

Oil did have a fair bit of air bubbles. Oil has 5000 miles and is Motorcraft 10w30 diesel. I have not added any since the last change. I do not have the new style pump so it's not the STC fitting. What my issue is? I do have AE if any other info is required. Particulars are in sig. The searches I have done combined with the mileage I have lead me to either the low pressure pump is failing, or the high pressure pump has lost the ball bearing out of the side.

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Ford 6.0L Power Stroke Diesel :: 2007 F250 - Intermittent Crank / No Start

I have a 2007 f250 6.0 powerstroke that had an intermittent crank no start problem so I replaced the sti valve on the hpop. Put it back together no start ran a few tests found the FICM had 22 volts replaced that still no start replaced IPR valve because I got a 0 ohm reading from it still no start. I am just about out of patience with it I am going to add some pics of the scanner I am using. I dont know the difference between ICP DSD and ICP PRESS.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Truck Will Not Start / No Crank

I drove my 03 f-250 to work Monday everything was good no issues. At end of my shift truck will not start . turn key dash lights up glow plugs cycle turn to start nothing . Does not turn over. after some checking batteries are good. Starter will crank if i manually engage it but truck will not run even with jumping starter with ignition turned on . hooked scanner up says cannot communicate. Checked fuses etc fuse #31 has no power to it (trans range selector and starter relay)question is where to look next?

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Ford 6.7L Power Stroke Diesel :: 2011 F250 Crank But No Start / Reducing Engine Power

My 2011 6.7L F250 Superduty died on interstate the other night. Picking up throttle pulling onto interstate when a message came on the dash "reducing engine power" and the truck died. It will crank but will not start. It will start on ether but dies when that runs out. Has the following codes... p1249 Wastegate control valve, p0087 fuel rail/system pressure too low, p1291 & p1292 injector high side short to ground or battery (bank 1 & 2), p2291 injector control pressure too low-engine cranking. The codes are telling me I don't have enough fuel pressure but scan tool says I have 4000 w/ key on and 6370 while cranking and I thought 5000 was the pressure needed.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - Not Enough Pressure To Start

I have a 2003 F-250. For 8 months now we have been trying to get my truck to start. We have replaced the High pressure oil pump, Oil cooler, PCM, Main wiring harness, FICM, Injectors,, ICP, and IPR. Still we are not getting enough pressure to start the truck. What is happening is the pressure will get to about 340 and will not increase from there. If we are to disconnect of one the connectors from the FICM the pressure will reach 640. Now we are able to get the truck started with ether, but will not remain started. As of right now we are still trying to figure out what is causing this problem?

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - No Crank / Start - All Gauges Shut Off

I have a 03 f250 6.0 had it for 2 years never had a problem. Last week I went out and started it to warm it's up as it is cold out here and it started fine I then noticed some thing hanging down under the dash so I started tucking it up under there and it arced and all gauges shut off and the truck shut off. So I took the panel down and it was the biometric pressure sensor that was hanging and the previous owner had a remote start on there that I never knew about and 2 wires on the sensor were stripped and not taped as well as some others. I checked all fuses and relays all working good tested fuse box and everything good there, replaced bio sensor and still nothing turn the key and try to start it and it does nothing injectors, don't precycle fuel pump doesn't run and starter doesn't kick in. I jumped starter off the wire on fender and it turns over but still doesn't start. Also I think it's the ecu but don't want to buy another one if I'm not sure if that's the problem.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Struggles To Start When Crank First Time

I am trying to diagnose an issue with my 2003 F-250 6.0L PSD.

The first time I crank it everyday, it struggles to start. Beyond that, it seems to run fine and not have issues cranking throughout the day.

I've recently replaced both batteries, the FICM, the fuel filters and the FI wiring harness. What could be the issue?

The video shows exactly what I deal with every morning.

YouTube - 2003 F-250 Cold Start Issue ....

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Crank But No Start - Popping Noise Out Of The Intake?

My 2003 f250 6.0l just up and quit. It make a popping noise out of the intake when cranking. I am getting 1150 psi at the icp and ipr is at 62% which seems high to me. The FICM voltage seem fine unless the batteries are drained and I am getting FICM sync. I replaced the HPOP, ICP sensor and IPR about a year ago. I recently replaced the air conditioning compressor and power steering pump. I am at a bit of a loss. I did pull the IPR and everything looked fine.

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Ford 6.0L Power Stroke Diesel :: 2005 F350 - No Start / Crank Position And Cam Portion Sensor Codes

I have an 05 f350 6.0 that I recently bought. It was fine until a few weeks ago when it died while I was driving down the road. I pulled to the side and it started right back up like nothing happened and kept driving like normal. Skip to last weekend it did it to me twice but the second time it would not start so I plugged my programmer in and it showed p0336 crank position sensor and cam portion sensor codes (I can't remember the number of the second code) I have read a few posts that said maybe it's the icp sensor so I went ahead and replaced that with no luck. The batteries went dead from excessive cranking which I know isn't very good for my starter but I was getting a little upset.

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Sometimes Won't Start When Hot

I have an 05 f250 with 109k. Recently I turned off my truck, waited about 45 min or so and upon returning the truck would just crank and crank with no fire. After waiting about 4hrs the truck started right up like nothing was wrong.

Yesterday it did it to me again. This time I have it a small shot of starting fluid and it fired right up and ran like a champ all the way to the shop..... I got the call today from the mechanic saying I have 5 injectors that are bad, 2 glow plugs and harnesses. His quote was 2400 out the door.

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