Ford 6.0L Power Stroke Diesel :: 2006 F250 Crank But Won't Start


Apr 11, 2016

I have a 06 6.0 f-250 it cranks but won't start untill I pull the secondary fuel filter cap off and seems to vent air in the system out then it starts right up. I can't figure out where it's sucking air. Here's my question I changed the fuel sending unit in the tank a few weeks ago and had a hard time seating the lid on top of fuel tank. If it is not completely seated will this cause air in the fuel system and give me the headache I've been dealing with?

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - No Crank No Start

I have a 2006 F250 6.0 with 218xxx on it. Have had a ton of issues since day one, but I finally thought I had gotten a handle on all of them until the other day. Truck started sounding a little rough, no noticeable effect on performance, no codes on my Edge CTS (except one random CKP sensor code that went away). Was leaving work later that day to go home and it started up fine.

Got about a 1/4 mile from the shop and went to turn onto a busier road so I put into the pedal a little bit. Truck immediately lost power. Sounded like a turbo boot blowing and I had very little throttle response. Immediately pulled over and checked codes with truck still on, nothing. Got out and popped the hood with the truck still idling to check for CAC tube/boot etc. As I was looking at it, the engine started screeching. I shut it off as quick as I could get back to the cab.

Looked over everything, nothing noticeably wrong. Went to crank it to see what it would do. All i got was a noise from the starter engaging. Belt not turning over. Tried unplugging the fan clutch (read a thread with similar symptoms and that was the issue for them), connected the starter solenoid directly to battery, same issue. Removed belt and attempted to crank. Same thing. Removed all glow plugs to check for hydrolock. Motor slowly would turn with belt still removed and no glowplugs. Removed starter and tested outside of vehicle, solenoid and motor both seem to be ok.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Crank But No Start

I have an early 2004 F 250 6.0 that just quit one day and haven't been able to get it started since then. I have tried to follow the No Start checklist...

I have no aftermarket mods or tunes.
I have changed the fuel filters, made sure that there is fuel in the tank and made sure that it is getting fuel.
I have un-plugged the ICP and still no start.

When I turn the key on it goes through the regular sequence and I hear the injectors (sounds like it's doing a buzz test).
When I try to start it, it cranks over, but I hear a good bit of clicking coming from the fuse/relay panel under the driver's side dash.
I have inspected fuses/relay and dont see anything smokingly obvious.
I installed new batteries, but no joy.
While trying to start, it sounds like it may actually do it for a second, and then I get a noise from the starter.

I bought a scanguage and added the PIDs that I found searching through the forum and here are my results.

ICP key on = 0.23 ICP while trying to start = 1.30
ICP Voltage (Volts)

TXD: 07E02216AD

RXF: 0462451606AD

RXD: 3010

[Code] ....

Camshaft & Crankshaft Sync = This is erratic; it will flash 1 and immediately go away. The thing is, I don't know which sensor should be replaced.

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Sputtering / Crank No Start

2005 Ford F250 6.0 Diesel (bought new). Never had a problem with the engine until about a month ago. Engine has 220,000 miles on it. Oil and filters changed regularly. Ran low (not out) of fuel, started sputtering badly but not killing. Filled up with diesel. Ran better, managed to get home. The next day it was dead. Crank but no start. Since then I have done the following (not in order):

- Changed EGR
- Changed ICP
- Changed IPR
- Changed the STC fitting
- Changed all seals in the HPOP
- Changed glow plugs and harnesses
- Tested each fuse and relay
- Installed new batteries
- FICM tested 48V
- Changed motor oil and filter
- Changed both fuel filters
- Checked for water in the fuel
- Purged air from fuel line
- Replaced dummy plugs
- No codes
- Prayed the rosary

One month later, still crank no start. Thinking about using it as target practice with the AR-15.

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Ford 6.0L Power Stroke Diesel :: 2007 F250 - Intermittent Crank / No Start

I have a 2007 f250 6.0 powerstroke that had an intermittent crank no start problem so I replaced the sti valve on the hpop. Put it back together no start ran a few tests found the FICM had 22 volts replaced that still no start replaced IPR valve because I got a 0 ohm reading from it still no start. I am just about out of patience with it I am going to add some pics of the scanner I am using. I dont know the difference between ICP DSD and ICP PRESS.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Truck Will Not Start / No Crank

I drove my 03 f-250 to work Monday everything was good no issues. At end of my shift truck will not start . turn key dash lights up glow plugs cycle turn to start nothing . Does not turn over. after some checking batteries are good. Starter will crank if i manually engage it but truck will not run even with jumping starter with ignition turned on . hooked scanner up says cannot communicate. Checked fuses etc fuse #31 has no power to it (trans range selector and starter relay)question is where to look next?

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Crank But No Start - Low Pressure?

2005 F250 To date this has been done, some at different times. ARP studs, OEM head gaskets, heads machined, oil cooler replaced, new fuel injectors, reman'd HPOP w/IPR with STC fitting, EGR delete, 4" turbo back and SCT x3 tow tune.

We originally had a leaking injector that gave us issues (Thread is here) but we pulled the cab and went through the motor, installed studs etcetera.
After the rebuild we ran it approximately 1K miles and it ran great, then one day towing a '65 C10 on a 20' flatbed it shut off while cruising down the road, crank no start on the side of the road, scanguage showed ICP was too low to fire the injectors so we towed it back to the shop and replaced the HPOP, still low ICP.

What's the next step of diagnosis? I'll have ICP numbers by Monday, it's been several months since all this happened and I'm currently out of state trying to diagnose. If i remember correctly the ICP numbers were low teens or 20's. I don't know for sure but I don't think we replace the standpipe or dummy plugs when we had it apart, could that be the issue?

My thoughts are either we have a leak in the high-pressure side or low pressure isn't supplying enough oil to build pressure, so in theory, we would want to check low pressure first, correct?

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Ford 6.7L Power Stroke Diesel :: 2011 F250 Crank But No Start / Reducing Engine Power

My 2011 6.7L F250 Superduty died on interstate the other night. Picking up throttle pulling onto interstate when a message came on the dash "reducing engine power" and the truck died. It will crank but will not start. It will start on ether but dies when that runs out. Has the following codes... p1249 Wastegate control valve, p0087 fuel rail/system pressure too low, p1291 & p1292 injector high side short to ground or battery (bank 1 & 2), p2291 injector control pressure too low-engine cranking. The codes are telling me I don't have enough fuel pressure but scan tool says I have 4000 w/ key on and 6370 while cranking and I thought 5000 was the pressure needed.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Oil Pressure Only Going To 350 PSI / Crank Longer When Cold

I have a 2006 f250 6.0 203,00 miles. At 196,000 miles turbo went out, bought power max turbo, redid head gaskets with studs, had heads shaved flat, replace oil cooler with ford part, egr delete, custom tune, aftermarekt 48 Volt FICM.

Truck ran great until 1 day didn't start. had to let truck cool down and then it stared oil pressure was only going to 350psi. drove home fine, shut it off and wonted start hot. drove it a few times after that just let truck idle. Then it started to crank longer when cold. Replaced dummy plug and stand pipe on drivers side only. Then truck was ok for a few drives then started to get a studer sometimes when idling. It got worse then was getting a misfire cyl 1 then, truck died 1 day turning around and would only build a 200 psi.

Replaced stand pipe and dummy plug on passenger side, and IPR, now getting misfire on cyl 8 and P2284, truck runs like crap, bad idle, rpms weird/gas pedal. idle is higher than it should be. when truck is first started shacks very bad, engine very nosiey. ICP 1046 psi(1.27Volts)Desired 637.9, idle and ipr 14.84, truck idles ok, when u punch gas revs up and comes back down, misfire gets worse with rpm.

Then icp goes to 870(2.23 Volts)Desired 870 and doesn't change when getting on the gas and ipr 32.42, punch it and rpms go up more then come back down. Truck starts to shake again. Could running it for so long with bad oil pressure or to much air wreak the injectors? When cold can shut off injector 7 or 8 doesn't change idle like all others do. Once warm 7 or 8 does make a small change in idle. If i command ipr to 20% idles fine, but icp no change from 32.42% to 20%...

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - No Crank / Start - All Gauges Shut Off

I have a 03 f250 6.0 had it for 2 years never had a problem. Last week I went out and started it to warm it's up as it is cold out here and it started fine I then noticed some thing hanging down under the dash so I started tucking it up under there and it arced and all gauges shut off and the truck shut off. So I took the panel down and it was the biometric pressure sensor that was hanging and the previous owner had a remote start on there that I never knew about and 2 wires on the sensor were stripped and not taped as well as some others. I checked all fuses and relays all working good tested fuse box and everything good there, replaced bio sensor and still nothing turn the key and try to start it and it does nothing injectors, don't precycle fuel pump doesn't run and starter doesn't kick in. I jumped starter off the wire on fender and it turns over but still doesn't start. Also I think it's the ecu but don't want to buy another one if I'm not sure if that's the problem.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Struggles To Start When Crank First Time

I am trying to diagnose an issue with my 2003 F-250 6.0L PSD.

The first time I crank it everyday, it struggles to start. Beyond that, it seems to run fine and not have issues cranking throughout the day.

I've recently replaced both batteries, the FICM, the fuel filters and the FI wiring harness. What could be the issue?

The video shows exactly what I deal with every morning.

YouTube - 2003 F-250 Cold Start Issue ....

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Crank But No Start - Popping Noise Out Of The Intake?

My 2003 f250 6.0l just up and quit. It make a popping noise out of the intake when cranking. I am getting 1150 psi at the icp and ipr is at 62% which seems high to me. The FICM voltage seem fine unless the batteries are drained and I am getting FICM sync. I replaced the HPOP, ICP sensor and IPR about a year ago. I recently replaced the air conditioning compressor and power steering pump. I am at a bit of a loss. I did pull the IPR and everything looked fine.

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Ford 6.0L Power Stroke Diesel :: 2005 F250 - Engine Change Out Now The Truck Will Not Start On Hot Crank

So, we have a 2005 ford F 250 6.0 diesel and we had the engine changed out from a 2006. Now the truck will not start on hot crank. It will start up normal when cold. So dummy plugs and stand pipes were changed out as well as the oil pump and turbo from the 2005 engine because they were still perfect. What else could be causing the truck not to start up after truck is hot. Does the engine number have anything to do with it? Or anything electrical

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Ford 6.0L Power Stroke Diesel :: 2006 - Died Now Crank But No Start

My wife and I went on vacation for our anniversary and the truck ran fine for a while then we went back to get ready and when we left it started up and everything seemed fine but it died about 200 yards later and is now cranking but not starting. Left my toolbox at the house (stupid!) And truck is new to me so I don't have gauge or reader. Checked the fuel filter under the hood and fuel pump is pumping. Any other tips on what to do that could be the problem without buying parts?

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Ford 6.0L Power Stroke Diesel :: 2006 - Replaced 1357 Injector - Crank But No Start?

2006 6.0 king ranch 189k sct live wire Replaced 1357 injectors and when I crank truck it will crank and sputter for a brief second but will not fully start and continue cranking and doing this over and over. Tried starting for roughly 30 minutes would not budge. Tested icp and ficm both are good. Also replaced batteries, fuel filters, checked all relays and fuses still can't figure it out. Also truck is bulletproofed.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - No Start When Hot?

My 2006 F-250 6.0PSD has a new hitch. Tonight it would not start once hot. It cranked and cranked but no start. My scanner showed ICP readings of 366PSI during cranking. Far below the 500PSI needed before the computer will fire the injectors.

So is this the STC fitting at the HPOP that is failing? If so how long will she start cold and drive normal before she leaves me stranded? I have the fittings and new dummy plugs and stand pipes as well. I was waiting to to do this work until I had the money for an new EGR cooler and oil cooler.

I know my oil cooler is failing as my deltas are showing a 15-19 degree spread over my coolant temps.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Won't Start / No Cranking

I have a 2006 f250 superduty 6.0. The truck ran fine a week ago and than died as I was going to take it for a drive. I figured out that the fuel pump (air dog system) was not working. I fixed that and primed the pump. The truck still won't start. When it first happened the truck would crank but not start. Now all I hear is the starter but no cranking. Both filters could be replaced. The bowl to the upper is dry when I take the cap off. However fills up when you turn the key on. I'm not sure what else to try and I need to get this truck started.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Smoke At Start Ups

I have a 2006 Ford F-250 6.0 powerstroke with 100,000 miles and it puts out a puff of smoke at cold start up every time and also when I run it then park it for maybe 1 1 1/2 and it puts out a puff and also I noticed when I get to work with is about a 20 minute drive I get there around 8 then leave at 5 I noticed it puts out a puff then if I watch the exhaust I can see a slight haze but I figured it's just condensation.

Here's the list of stuff I have put on the truck... Oringed heads by librator performance, with oem gaskets every thing, arps head studs, egr delete, airdog 2 fuel system,mtw stage 2 turbo, bulletproof ficm,coolant filter, banks intake, fuel pressure set at 68 and fuel regulator return.

Here's a list off parts I put on trying to fix the smoke I put in 5 injectors because the ford ids had a slight change and after that it was straight line I put in hpop and turbo drain pipe and I tested the ficm and its 48 with the key on and cranking and running...

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Smoke At Start Up

I have a 2006 Ford F-250 with the 6.0 with 99,000 that puts a puff of white with a tint of grey that smells like unburnt diesel smoke at start ups it will do it cold ever time and will do it when i let it sit for maybe a hour but not every time. I've noticed I had higher egts then before also not sure if it's related at all or not. I had on the ids the graph was a straight line for the injectors, pressure checked the coolant cold and hot doesn't loose pressure. No puking, New hpop. Here's what I have done to it, oringed heads,arp studs,remote oil cooler, factory injectors,egr delete,air dog 2 fuel system, coolant filtration, bulletproof ficm, regulated fuel return, stage 2 mtw turbo,CCV mod, banks air intake. I'm stumped!

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Died While Driving And Won't Start

While driving uphill yesterday, my truck 6.0 f250 completely died. Added oil cause it's been a while and tried starter fluid. Cranks but won't start. Pulled OBD codes p0300, p0304, p0401, p0460, p0562, p0606, and p2290. Checked IPR, works fine. Checked fuses. Low voltage codes are most likely from battery dying during the test.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Won't Start - ICP Is Low - Code P0231

I got a 2006 F250 6.0 that won't start. It turns over perfectly. What I've done so far was change oil and filter, along with fuel filters. All fuses and relays are fine. I payed for the scan gauge 2 and monitored FICM SYNC, FICM voltage, ICP, AND IPR. Every thing checks out besides ICP. The ICP is reading under 400. So I unplugged the ICP. Still no start.

I decided to spray some starter fluid in the intake and turn her over. Boom starts right up and runs fine. I even drove her around for about 20 min. I get home and shut off the truck. wait a few minutes and nothing dead again. So ICP is low but the truck runs fine after some initial support from starter fluid. What I need to do next? I don't want to have to take it into the shop for something stupid I could do myself.

Also the code its throwing at me is P0231 Fuel Pump Secondary Circuit

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