Ford 6.0L Power Stroke Diesel :: 2006 F250 - Smoke At Start Ups


Dec 2, 2015

I have a 2006 Ford F-250 6.0 powerstroke with 100,000 miles and it puts out a puff of smoke at cold start up every time and also when I run it then park it for maybe 1 1 1/2 and it puts out a puff and also I noticed when I get to work with is about a 20 minute drive I get there around 8 then leave at 5 I noticed it puts out a puff then if I watch the exhaust I can see a slight haze but I figured it's just condensation.

Here's the list of stuff I have put on the truck... Oringed heads by librator performance, with oem gaskets every thing, arps head studs, egr delete, airdog 2 fuel system,mtw stage 2 turbo, bulletproof ficm,coolant filter, banks intake, fuel pressure set at 68 and fuel regulator return.

Here's a list off parts I put on trying to fix the smoke I put in 5 injectors because the ford ids had a slight change and after that it was straight line I put in hpop and turbo drain pipe and I tested the ficm and its 48 with the key on and cranking and running...

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Smoke At Start Up

I have a 2006 Ford F-250 with the 6.0 with 99,000 that puts a puff of white with a tint of grey that smells like unburnt diesel smoke at start ups it will do it cold ever time and will do it when i let it sit for maybe a hour but not every time. I've noticed I had higher egts then before also not sure if it's related at all or not. I had on the ids the graph was a straight line for the injectors, pressure checked the coolant cold and hot doesn't loose pressure. No puking, New hpop. Here's what I have done to it, oringed heads,arp studs,remote oil cooler, factory injectors,egr delete,air dog 2 fuel system, coolant filtration, bulletproof ficm, regulated fuel return, stage 2 mtw turbo,CCV mod, banks air intake. I'm stumped!

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - No Boost / Black Smoke Pouring Out When Driving

When I'm driving sometimes it will pour black smoke and make no boost, and then the next time I get on the throttle it goes make to making boost like normal. It has the following thing done in the last 50k. I have a 2006 f-250 lariat FX4 it has the following mods:

EGR delete,
Powermax Turbo,
Rudy's Diesel Up Pipe,
4" Turbo Back Muffler Delete,
New For Injectors,
Blue Spring mod,
Gear Head Tune,
S&B Elbow And S&B Cold air kit

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Won't Start Just Cranks And Blows Black Smoke

I have looked through every post and idea possible with no remedy for my no start condition. I have tried everything that I am capable of doing without diagnostic computers and other specialized tools. A little history of what happened. While idling in the parking lot for a few minutes, truck all of the sudden start running rough, and acts like it is going to quit. Hurried out of the parking lot to make sure that I made it home, but the the truck would only get up to about 25 MPH, but I finally made it home(about 3-4 miles).

NOW, the truck won't start at all, but just cranks. Some more detail about how it cranks. It cranks fast, I separated the batteries by disconnecting the grounds on each, and made sure both are charged. Batteries are only 3 months old from Ford Dealership. As the engine cranks, oil pressure registers after a little while, (longer the first time for some reason), and as soon as oil pressure shows up on the dash indicator, black smoke starts coming out of the exhaust. The engine is trying to start a little bit, but it mostly just cranks.

Things that I've done: Changed fuel filters, Motorcraft (new orings). At first the pump was pumping large bubbles through the line up into the upper fuel filter, but after sitting it appears that it is not pumping bubbles anymore, and I cycled the Key more than 10 times. Did the bubble test while upper filter was removed. Unplugged ICP sensor. Pulled EGR, installed new one. Pulled oil filter and made sure that oil is pumping.

Checked FICM voltage, with key on Injectors buzzing, also engine cranking for quite a while. Never dropped below 48.5 V. Pulled FICM just incase and performed repair procedure, still same volts and no start. Coolant level is good. Checked oil level. unplugged EGR. Checked filter Minder. checked for chafing on FICM harness. Unplugged MAF. Checked FICM relay operation, Fuses all around. I need this truck to run.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Lot Of Smoke On Cold Start

I have a 2006 F350 6.0 diesel with 110K miles. it takes me about 10 tries to get the engine to start. When it finally starts there is a lot of smoke and engine runs really bad. This isn't the case if I have the engine warmer plugged in. After warm up the engine runs pretty good.

My engine light comes on sometimes and will go out other times. I have tried sever attempts at adding injector cleaner with no results. Am weary about taking it to Ford for an analysis. Where to start with repairs? I did take it to Orielly auto and had the engine checked on their scanner. Approximately two pages of possible repairs come up.

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Ford 6.0L Power Stroke Diesel :: 2006 - Won't Start - Spit And Smoke Coolant Out Of The Reservoir?

I'm new to the diesel scene and I'm having trouble here i just replaced the head gaskets and did the head studs, also the EGR delete with oil cooler done all by me at home because I'm low on cash and the truck was pouring coolant through the turbo before due to overheating and bad egr and blown head gaskets i didn't have the heads checked before i installed them because I'm broke now and I need my truck but it wont start now and continues to spit and smoke coolant out the reservoir.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Codes / White Smoke And No Start

We have two 6.0 trucks and one is having issues. A couple days ago it started to have white smoke like crazy upon startup, and when you slowed down you could see smoke, any speed and it dispersed so it was not noticeable. It got worse very rapidly and I haven't ha. A chance to work on it, it's also burning antifreeze, that's what the smoke is. Recently the egr started to act up so I cleaned it and the code for a sticky egr went away. It came back after a few months so I cleaned it, it went away for a few days then came on with the symptoms I just described. It has been moved at work a couple times the last few days, but not driven. Today I had to move it and it would not start, no white smoke either while cranking. I read the codes and this is what it has:

P0674- cylinder 4 glow plug control
P0404- EGR control circuit range/performance
P0299- turbo underboost
P0403- EGR control circuit
P0405 EGR sensor A circuit low

I would say it's a head gasket or EGR cooler, no? What course would I take to find out what's wrong? The truck in question is a 2006 F350 SRW King ranch. It has 115k on it, and the majority are work miles pulling trailers.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - No Start When Hot?

My 2006 F-250 6.0PSD has a new hitch. Tonight it would not start once hot. It cranked and cranked but no start. My scanner showed ICP readings of 366PSI during cranking. Far below the 500PSI needed before the computer will fire the injectors.

So is this the STC fitting at the HPOP that is failing? If so how long will she start cold and drive normal before she leaves me stranded? I have the fittings and new dummy plugs and stand pipes as well. I was waiting to to do this work until I had the money for an new EGR cooler and oil cooler.

I know my oil cooler is failing as my deltas are showing a 15-19 degree spread over my coolant temps.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Won't Start / No Cranking

I have a 2006 f250 superduty 6.0. The truck ran fine a week ago and than died as I was going to take it for a drive. I figured out that the fuel pump (air dog system) was not working. I fixed that and primed the pump. The truck still won't start. When it first happened the truck would crank but not start. Now all I hear is the starter but no cranking. Both filters could be replaced. The bowl to the upper is dry when I take the cap off. However fills up when you turn the key on. I'm not sure what else to try and I need to get this truck started.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - No Crank No Start

I have a 2006 F250 6.0 with 218xxx on it. Have had a ton of issues since day one, but I finally thought I had gotten a handle on all of them until the other day. Truck started sounding a little rough, no noticeable effect on performance, no codes on my Edge CTS (except one random CKP sensor code that went away). Was leaving work later that day to go home and it started up fine.

Got about a 1/4 mile from the shop and went to turn onto a busier road so I put into the pedal a little bit. Truck immediately lost power. Sounded like a turbo boot blowing and I had very little throttle response. Immediately pulled over and checked codes with truck still on, nothing. Got out and popped the hood with the truck still idling to check for CAC tube/boot etc. As I was looking at it, the engine started screeching. I shut it off as quick as I could get back to the cab.

Looked over everything, nothing noticeably wrong. Went to crank it to see what it would do. All i got was a noise from the starter engaging. Belt not turning over. Tried unplugging the fan clutch (read a thread with similar symptoms and that was the issue for them), connected the starter solenoid directly to battery, same issue. Removed belt and attempted to crank. Same thing. Removed all glow plugs to check for hydrolock. Motor slowly would turn with belt still removed and no glowplugs. Removed starter and tested outside of vehicle, solenoid and motor both seem to be ok.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Crank But Won't Start

I have a 06 6.0 f-250 it cranks but won't start untill I pull the secondary fuel filter cap off and seems to vent air in the system out then it starts right up. I can't figure out where it's sucking air. Here's my question I changed the fuel sending unit in the tank a few weeks ago and had a hard time seating the lid on top of fuel tank. If it is not completely seated will this cause air in the fuel system and give me the headache I've been dealing with?

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Died While Driving And Won't Start

While driving uphill yesterday, my truck 6.0 f250 completely died. Added oil cause it's been a while and tried starter fluid. Cranks but won't start. Pulled OBD codes p0300, p0304, p0401, p0460, p0562, p0606, and p2290. Checked IPR, works fine. Checked fuses. Low voltage codes are most likely from battery dying during the test.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Won't Start - ICP Is Low - Code P0231

I got a 2006 F250 6.0 that won't start. It turns over perfectly. What I've done so far was change oil and filter, along with fuel filters. All fuses and relays are fine. I payed for the scan gauge 2 and monitored FICM SYNC, FICM voltage, ICP, AND IPR. Every thing checks out besides ICP. The ICP is reading under 400. So I unplugged the ICP. Still no start.

I decided to spray some starter fluid in the intake and turn her over. Boom starts right up and runs fine. I even drove her around for about 20 min. I get home and shut off the truck. wait a few minutes and nothing dead again. So ICP is low but the truck runs fine after some initial support from starter fluid. What I need to do next? I don't want to have to take it into the shop for something stupid I could do myself.

Also the code its throwing at me is P0231 Fuel Pump Secondary Circuit

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Hard To Start - Turbo Leak?

I just picked up a 2006 F250 6.0. It was having hard starts. Anyways before I started using it I started tearing things apart cause I knew for sure the turbo was leaking so that had to be resealed. I just picked up a 2003 turbo today for it out of a used truck that had 144000 kms on it. (was in an accident). I am gonna post up a few pics here of the engine bay area, there is a huge amount of old oil I believe to be, I am wondering if it was a leak or spilled oil. I am going to be cleaning this up. Putting 03 turbo in here, doing a service and then plug my Tablet with torque pro and post up some numbers and see how healthy she is. Before I post any pics Is there a way to make these pictures clickable instead of them taking room up on the page?

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Rough Start And Idle When Engine Cold

Truck has been doing this and now getting worse. 06 f250 6.0 147,000 miles. Runs like crap when you first start and truck has trouble shifting when I first take off in the mornings until it warms up then it idles fine and runs like a champ no problem shifting. Not in a cold climate 40F at the least. Not trying to take it to the dealer and get raped. Been doing research some people say get the inductive heat flash, some say needs new injectors, some say could have a bad gasket on the injector idk. I'm trying trying to get it resolved....

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Puffing Out White Smoke

I just bought a 2005 ford f250 6.0 diesel. Im used to gas engines but not to familiar with diesel yet. But my problems are it puffing out white smoke. I've just did an oil change with full synthetic motorcraft filter. I changed out the fuel filters. Ran some fuel cleaner put some oil additive (both diesel hot shot brand) . Drained out any water and cleaned out the pump. Took out the egr and cleaned it.

I just installed a coolant filter and drained out most of the ford gold and used something with CAT ECI rating. The smoke smells like unburnt fuel. I'm not losing any coolant. I bought a scan gauge. The fcim doesn't drop below 47 volts. The coolant and engine temp stay around the same. As weird as it sounds it won't smoke all the time. It will smoke really bad then it won't like nothing ever happened. Besides it being an injector failing or something along with fuel pressure I'm not sure.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - White Smoke / Diesel Drip From Muffler / Poor MPG

I would like the hear what others have to say about the problems I'm having with my 2006 F-350 sd xlt 6.0 with 113,000 miles on it. It's being used as a tool truck mostly going from a shop on the property to close by buildings on the same property. In other words very short distances. Used occasionally to take a dump trailer to a close by dumping ground.

1. White smoke from exhaust. I've read this is most likely an ERG cooler that needs replacing. Any other possible causes? If I end up having to replace the cooler is there a stock cooler that is reliable or should I get the one by bullet proof?

2. Diesel is dripping from the muffler weep hole. Last full tank lasted only 60 miles. Could this be the oil cooler? Anything else? If so is the Ford replacement cooler OK or should I go with an upgraded cooler?

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - White Smoke Coming Out Of Exhaust

Having trouble with 6.0 powerstoke white smoke out exhaust. We have installed egr delete and still have white smoke and water coming out of exhaust not as much as before. Took it back apart to see if we did anything wrong everything look ok. We did a compression test on all cylinders they check out ok.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Intermittent Heavy White Smoke

Yesterday I was coming back from town and as I was looking in p/s mirror changing lanes I noticed heavy white smoke. I only noticed this upon decel or coast. Once I rolled back into the throttle the white smoke would dimminish. I'm sure it was coolant from the smell. The truck (04 F250 CC 6.0) is now at the dealer for troubleshooting. I believe it to be a blown head gasket, but wouldn't that make it blow white smoke out the exhaust all the time? Maybe a cracked EGR cooler?

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Ford 6.0L Power Stroke Diesel :: 2007 F250 Blowing White Smoke After Oil Change

I just bought this 2007 F250 a 126K miles on it. Drove it about 1500 miles with no problems. I changed the coolant to Rotella ELC, installed Sinister Diesel Coolant and Oil Filter Bypass, and changed oil to Rotella 15W-40. 3 days after I did this it was in the mid 30's in the morning when I headed to town. It was blowing white smoke, so I stopped and smelled it. It did not smell sweet. I saw what looked liked diluted oil dripping from the exhaust. As I turned around it stopped. I revved it up and no smoke. I headed back into town(around 10 miles) no smoke. Drove home and no smoke. I was at home for about an hour and when I started the truck it was blowing white smoke.

I revved it up a couple times and it went away. I drove about 125 miles and no smoke. I let the truck sit about an hour and when I started it was blowing white smoke and no matter how much I revved the truck it did not go away. I went to work and the truck sat for 3 weeks. I just installed the blue spring kit. Started the truck and no smoke at first. Then, when it went to fast idle a little wisp of white smoke. As soon as I revved the truck up it got worse. Then it blew out what once again looked like diluted oil about 5 feet out the exhaust( I have a huge tractor weight sprayed with this). My first thought was maybe with the thicker oil I am getting some stiction so I am planning to change the oil to 5W-40 and add Hot Shot Secret tomorrow. But blowing the oil like substance out the exhaust has me concerned.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - No Boost And Smoke - No Power At All?

I have a 2006 f350 4x4 dually 6.0. The other morning when leaving for work I hard a loud air noise, like a jet. It only happens when the motor is trying to create boost. I have NO boost. No smoke. If I push the fuel pedal past 1/4, nothing. Its like its stuck and no more power at all. I have changed the boot from the turbo to the intercooler pipe. (looked like it had cracks in it). Checked the cold pipe, no cracks seen. Check the exhaust clamps, into the turbo, they are tight. The turbo is seeping oil around the seal. I took the inlet, fresh air, pipe off. Check the turbo spool for looseness, fins, spun the wheel, ran the engine and watch to wheel. Seen no issues. Where to go now?? No coolant leaks, no oil leaks.

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