Ford 6.0L Power Stroke Diesel :: 2005 F250 Won't Start Just Cranks And Blows Black Smoke


Dec 22, 2010

I have looked through every post and idea possible with no remedy for my no start condition. I have tried everything that I am capable of doing without diagnostic computers and other specialized tools. A little history of what happened. While idling in the parking lot for a few minutes, truck all of the sudden start running rough, and acts like it is going to quit. Hurried out of the parking lot to make sure that I made it home, but the the truck would only get up to about 25 MPH, but I finally made it home(about 3-4 miles).

NOW, the truck won't start at all, but just cranks. Some more detail about how it cranks. It cranks fast, I separated the batteries by disconnecting the grounds on each, and made sure both are charged. Batteries are only 3 months old from Ford Dealership. As the engine cranks, oil pressure registers after a little while, (longer the first time for some reason), and as soon as oil pressure shows up on the dash indicator, black smoke starts coming out of the exhaust. The engine is trying to start a little bit, but it mostly just cranks.

Things that I've done: Changed fuel filters, Motorcraft (new orings). At first the pump was pumping large bubbles through the line up into the upper fuel filter, but after sitting it appears that it is not pumping bubbles anymore, and I cycled the Key more than 10 times. Did the bubble test while upper filter was removed. Unplugged ICP sensor. Pulled EGR, installed new one. Pulled oil filter and made sure that oil is pumping.

Checked FICM voltage, with key on Injectors buzzing, also engine cranking for quite a while. Never dropped below 48.5 V. Pulled FICM just incase and performed repair procedure, still same volts and no start. Coolant level is good. Checked oil level. unplugged EGR. Checked filter Minder. checked for chafing on FICM harness. Unplugged MAF. Checked FICM relay operation, Fuses all around. I need this truck to run.

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Ford 6.0L Power Stroke Diesel :: 2005 F250 - Engine Cranks Fine / No Cold Start

I'm TSing a no-start on my 2005 6.0L F250. Engine cranks fine. I've been working my way thru the TSing guide and using my new ScanGaugeII. No codes found. At glow plug warmup, (dash light goes off), I'm getting 40.5v FMP, 11.0v FLP, 14.8% ICP, and 0psi IPR. After cranking for 10-15 sec, get 35.5v, 10.0v, 84.7%, and 446psi. I've had a trickle charger on all night to keep the batteries charged. Have not seen FMP over 45 or IPR over 470.

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Ford 6.0L Power Stroke Diesel :: 2005 - Rough Idle - No Power - Black Smoke?

05 6.0 deleted and studded. 170k fresh filters and oil, no CEL or codes.

This has happened 3x in months, so it intermittent. Truck will start fine cold, except for this last episode ....

Truck starts right up, idles correctly, speed bumps up if its cold enough to trigger the high idle. About mid way through its warm up, at approx 130-140 idle falls off, barely runs. Almost knocking. Black smoke if you give it throttle. Has no power when its doing this. Truck will not move and almost dies in gear. Give it til 185ish degrees then pooof! All good.

However 2 days ago it wouldn't start. Cranks but won't catch. Stumbles and dies. Finally got it to start after setting the charger on it. I killed it. But this time when it started it was straight into its rough idle, no power...until about 180. I switched it off, restarted it and it was totally fine

Ficm is 47-47.5. Every now and then I see a 46.5 for a split sec
Hpop is 700-800cold cranking.
Not sure what else to look at.
Moto craft filters.
Amsoil 5w-40
Archoil in the fuel and oil
Twc3 at every fill up.

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EGR delete,
Powermax Turbo,
Rudy's Diesel Up Pipe,
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My truck usually starts up great, but every so often it takes 3 to 4 long cranks before it will start. By long cranks I mean more than 4 or 5 seconds of turnover. Seems to be no real rhyme or reason to this. It does it engine cold or hot. I have iPhone engine monitor app and numbers seem fine. BTW it's a 2005.

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Puffing Out White Smoke

I just bought a 2005 ford f250 6.0 diesel. Im used to gas engines but not to familiar with diesel yet. But my problems are it puffing out white smoke. I've just did an oil change with full synthetic motorcraft filter. I changed out the fuel filters. Ran some fuel cleaner put some oil additive (both diesel hot shot brand) . Drained out any water and cleaned out the pump. Took out the egr and cleaned it.

I just installed a coolant filter and drained out most of the ford gold and used something with CAT ECI rating. The smoke smells like unburnt fuel. I'm not losing any coolant. I bought a scan gauge. The fcim doesn't drop below 47 volts. The coolant and engine temp stay around the same. As weird as it sounds it won't smoke all the time. It will smoke really bad then it won't like nothing ever happened. Besides it being an injector failing or something along with fuel pressure I'm not sure.

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Ford 6.0L Power Stroke Diesel :: 2005 E350 - No Hot Start / Just Cranks But Won't Fire Up

I have a 6 liter 2005 e350 diesel that starts great when cold and runs well all the time but after it warms up it just cranks but won't fire up. But if i shoot ether into the intake it will start. It doesn't show any failure codes.

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Went out to start my truck this morning and it wouldn't start. Cranks fine and almost started once but died. Checked all fuses all my voltages are good. Oil and coolant are good. When I turn the key on I can hear the fuel pump and sounds like it's priming correctly. Might be an issue with a clogged fuel filter? Maybe? Haven't had any problems or issues otherwise.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Smoke At Start Ups

I have a 2006 Ford F-250 6.0 powerstroke with 100,000 miles and it puts out a puff of smoke at cold start up every time and also when I run it then park it for maybe 1 1 1/2 and it puts out a puff and also I noticed when I get to work with is about a 20 minute drive I get there around 8 then leave at 5 I noticed it puts out a puff then if I watch the exhaust I can see a slight haze but I figured it's just condensation.

Here's the list of stuff I have put on the truck... Oringed heads by librator performance, with oem gaskets every thing, arps head studs, egr delete, airdog 2 fuel system,mtw stage 2 turbo, bulletproof ficm,coolant filter, banks intake, fuel pressure set at 68 and fuel regulator return.

Here's a list off parts I put on trying to fix the smoke I put in 5 injectors because the ford ids had a slight change and after that it was straight line I put in hpop and turbo drain pipe and I tested the ficm and its 48 with the key on and cranking and running...

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Smoke At Start Up

I have a 2006 Ford F-250 with the 6.0 with 99,000 that puts a puff of white with a tint of grey that smells like unburnt diesel smoke at start ups it will do it cold ever time and will do it when i let it sit for maybe a hour but not every time. I've noticed I had higher egts then before also not sure if it's related at all or not. I had on the ids the graph was a straight line for the injectors, pressure checked the coolant cold and hot doesn't loose pressure. No puking, New hpop. Here's what I have done to it, oringed heads,arp studs,remote oil cooler, factory injectors,egr delete,air dog 2 fuel system, coolant filtration, bulletproof ficm, regulated fuel return, stage 2 mtw turbo,CCV mod, banks air intake. I'm stumped!

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Ford 6.0L Power Stroke Diesel :: 2005 - Won't Start - No Smoke?

Where can I send pcm off to have checked out.

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Ford 6.0L Power Stroke Diesel :: Black Smoke All Of A Sudden

Started with lots of black smoke all of a sudden. Not under any significant load at that time. Reached destination (barely) and started the search. Have taken off blue connectors on CAC passenger side. Top is marginal but see no holes. Pulled the MAP hose and see nothing unusual. Have not checked the driver side CAC or the BPV sensor. Have a ScanII device that shows no codes. Got my other scanner and it too shows no codes.

Had it towed home over 100 miles 'cause now it just barely runs. Idles fine but have a engine noise change (deep and hollow) every once and a while at idle. EGR leak? Doesn't blow black smoke anymore. More of a white/blue. Exhaust smells odd. Absolutely no turbo activity. When shutting hear no whine down of the turbo. No boost evident on the dash or on the scan II. I am at a loss at this point. Will check fittings again.

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Ford 6.0L Power Stroke Diesel :: Truck Blowing Out Black Smoke?

6.0. 115,000 miles. Everything stock, except bully dog intake filter.

I replaced the FICM recently, with one that I bought from the guy who makes those cool You Tube videos, Diesel Tech Ron. I also replaced the EGR valve. I also replaced the intercooler boots on the hot side. I cleaned the intercooler pipes. I cleaned the intake filter as well. I'm still blowing out black smoke, if I floor it when I need to pass someone.

Follow up question: I bought those boots from Riff Raff Diesel and I bought new clamps, too. I'm not sure if I installed correctly. It's already blown one off (it blew the top of the intercooler pipe off, by the turbo, but the boot stays on the turbo) and I put it back on and tightened it all the way down, and I've had to re-adjust 2 times, now, since it acts like it still wants to slip off. Do I simply have the other ones misaligned???

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Ford 6.0L Power Stroke Diesel :: Black Smoke Under Full Throttle

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I went from elevation of 700 to 8000 Ft. Should I care about black smoke? Meaning should I take it to Ford and get a rental car to get it looked at for our trip home.

96 degrees towing at 70mph with lots of climbing mountains.

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Ford 6.0L Power Stroke Diesel :: Black Smoke - Knocking Noise?

1st Ford was an '08 to '10 model F250 6.4L that had an engine fire on I-82 towards Ellensburg in the passing lane.

2nd Ford was a 2005 F-250 6.0L at Vantage, he had black smoke coming out of the exhaust and a terrible engine knock, and was pulling a 32 ft TT. When I went to go talk to him, he had no idea what a ScanGauge was or anything about the truck.

When I looked at the engine bay with him I saw the EGR valve had been deleted with a block off plate and not plugged into the fan hanging on the side anywhere, he had the high rise aftermarket oil cap installed, ALL the metal/aluminum parts had bad oxidization. He had no gauges whatsoever.

Then to top it off, he said he was going to try and make it to Ellensburg while pulling his trailer. I told him he had a 4% grade for 10 miles in front of him to climb, and the another 35 miles after that on flat ground. All I could feel was, "is there any hope for this guy"?

Anyways, my question is, without any gauges, what would be some good educated guesses with the black smoke and knock? I am mostly just curious what this guys issue might of been with his truck since seeing the symptoms first hand.

My thoughts are the oil cooler leaking, and making the injector(s) stick open.

Of course now that I think of it, there's probably too many scenarios to mention.

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Today I was riding along and all of a sudden I noticed a loss of power. I look in the rear view mirror and get into the pedal and a lot of black smoke. When I get to where I'm going and stop I noticed the idol was a little loopy. I never saw a check engine light. I have the Edge insight. I had two codes. P1000 OBD System readiness test not complete. P2290 ICP TO LOW.

When I would reset the codes the P1000 came back instantly every time. I parked the truck for about an hour. When I started it back up everything was normal. The power was back and no smoke. This happened two more times throughout the day. I have heard people describe a sticking EGR Valve causing these symptoms. Is that where I should start looking or is the ICP the culprit or something else?

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