Ford 6.0L Power Stroke Diesel :: 2005 - Rough Idle - No Power - Black Smoke?


Dec 25, 2015

05 6.0 deleted and studded. 170k fresh filters and oil, no CEL or codes.

This has happened 3x in months, so it intermittent. Truck will start fine cold, except for this last episode ....

Truck starts right up, idles correctly, speed bumps up if its cold enough to trigger the high idle. About mid way through its warm up, at approx 130-140 idle falls off, barely runs. Almost knocking. Black smoke if you give it throttle. Has no power when its doing this. Truck will not move and almost dies in gear. Give it til 185ish degrees then pooof! All good.

However 2 days ago it wouldn't start. Cranks but won't catch. Stumbles and dies. Finally got it to start after setting the charger on it. I killed it. But this time when it started it was straight into its rough idle, no power...until about 180. I switched it off, restarted it and it was totally fine

Ficm is 47-47.5. Every now and then I see a 46.5 for a split sec
Hpop is 700-800cold cranking.
Not sure what else to look at.
Moto craft filters.
Amsoil 5w-40
Archoil in the fuel and oil
Twc3 at every fill up.

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Ford 6.0L Power Stroke Diesel :: 2004 - Black Smoke When Starts To Idle

I have a 2004 f250 i purchased a month ago. Its been cold in Denver this last month which is why I didn't mind it much. But now that its been in the 70s im concerned. Its always the first start up that it acts up. I go to turn the truck on and it starts idling for only a sec or two, then shuts off. I crank it about 3-4 times before it actually comes on and stays on. There is black smoke not white smoke once it starts to idle. Once idling it stays on and drives the way it should. If i try to start the truck again it will do so with out hesitation. I just did a tune up at grease monkey including fuel filters and oil filter. again its the first start up always.

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Won't Start Just Cranks And Blows Black Smoke

I have looked through every post and idea possible with no remedy for my no start condition. I have tried everything that I am capable of doing without diagnostic computers and other specialized tools. A little history of what happened. While idling in the parking lot for a few minutes, truck all of the sudden start running rough, and acts like it is going to quit. Hurried out of the parking lot to make sure that I made it home, but the the truck would only get up to about 25 MPH, but I finally made it home(about 3-4 miles).

NOW, the truck won't start at all, but just cranks. Some more detail about how it cranks. It cranks fast, I separated the batteries by disconnecting the grounds on each, and made sure both are charged. Batteries are only 3 months old from Ford Dealership. As the engine cranks, oil pressure registers after a little while, (longer the first time for some reason), and as soon as oil pressure shows up on the dash indicator, black smoke starts coming out of the exhaust. The engine is trying to start a little bit, but it mostly just cranks.

Things that I've done: Changed fuel filters, Motorcraft (new orings). At first the pump was pumping large bubbles through the line up into the upper fuel filter, but after sitting it appears that it is not pumping bubbles anymore, and I cycled the Key more than 10 times. Did the bubble test while upper filter was removed. Unplugged ICP sensor. Pulled EGR, installed new one. Pulled oil filter and made sure that oil is pumping.

Checked FICM voltage, with key on Injectors buzzing, also engine cranking for quite a while. Never dropped below 48.5 V. Pulled FICM just incase and performed repair procedure, still same volts and no start. Coolant level is good. Checked oil level. unplugged EGR. Checked filter Minder. checked for chafing on FICM harness. Unplugged MAF. Checked FICM relay operation, Fuses all around. I need this truck to run.

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Ford 6.0L Power Stroke Diesel :: 2003 - Idles Rough / Drives Excellent In Motion But Black Smoke Out Of Tailpipe

On Tuesday morning I was watching an auction on my computer and saw a 2003 Ford F350 Super Duty Crew Cab Fx4 with 200K on it. It had an inspection report which is *supposed* to note every cosmetic and mechanical issue. It had nothing listed wrong with it for mechanical. I "won" and for my prize I get a rough-running 6.0 diesel delivered.

I just got off the phone with the transporter who picked it up today and he said there are no check engine lights but it is running rough with no power. So I am having him drop it off at a diesel repair shop.

Hopefully it is just something with the wiring harness but I have a feeling it's got at least a few bad injectors so I am probably screwed.

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Swapped EGR valve this morning and now noticed this once she kicked into high idle (still warming up). About to hook up the IDS, hoping I this is not head gasket .

[URL] .....

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Ford 7.3L Power Stroke (1999-2003) :: Intermittent Rough Motor / Black Smoke And Low Power

I have an Excursion with 220k miles. I've owned the truck for 6+ years and had very few problems. I change my own oil and fuel filters, but beyond that I know next to nothing about the diesel motor. I do run a DP Tuner with the standard 80 hp program. And a 4" exhaust. Everything else is stock. I do keep it plugged it for the oil heater and the battery tender just about all the time now.

This latest issue started yesterday morning when my wife jumped in a cool truck to take the kids to the dentist (not warmed up but still 55 degrees ambient). A few miles down the road (35 mph max) the motor began stumbling and rocking and black smoke coming from the exhaust with reduced power. She pulled off and kept it running (very rough and rocking) and put it in park for a minute. When she put back in drive, it shifted heavily but the power was normal so she went on her way without any problems. The only report I got sounded like the motor was just cold and rough, so I thought nothing more of it.

Yesterday evening we drove it about 70 miles on the highway (72 mph max) with no issue at all, but when we continued on surface streets toward our destination (50 mph max) it did the same thing, but would not settle back down. I kid you not that it went through gallons of fuel the last 12 miles or so, just dumping black smoke out the exhaust. It felt to me like we were running 1/2 the motor, like the plugs weren't lit. Very rough and rocking and very little power (comparatively, at least). I had to switch to manually shifting the trans to get going and the shifts were much rougher than usual. Idle was low and rough but it never stalled. Behind me there was a huge smoke screen this entire time.

We made it to our destination and parked it. Did our thing and after 5 hours went out with finger crossed. Started right up and ran perfectly the entire 91 miles home. No motor or trans issues at all. Currently running 10/40 synthetic oil that I just changed about 2000 miles ago. Oil level is perfect. 3/4 tank of fuel with standard level of Diesel Kleen added. Fuel filter is less than 10k miles old. Temps yesterday were 65-70 on the drive down and 50-55 on the way back.

I jiggled all sorts of connectors this morning and didn't find anything loose.

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Ford 6.0L Power Stroke Diesel :: Loss Of Power And Lots Of Black Smoke

Today I was riding along and all of a sudden I noticed a loss of power. I look in the rear view mirror and get into the pedal and a lot of black smoke. When I get to where I'm going and stop I noticed the idol was a little loopy. I never saw a check engine light. I have the Edge insight. I had two codes. P1000 OBD System readiness test not complete. P2290 ICP TO LOW.

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I have a 2003 with 150k miles. My 6.0 has black smoke and can barely crawl up a hill. Dealership is 30 days out for an appt. Air filter, oil change, alternator, and batteries are new. I removed the EGR valve and cleaned, but the valve seat is not perfect. I can see 20 to 30 mil gap around half of the seat. Is this ok or will that little gap cause this?

Hoses all look good. No alarm lights. I have no diagnostic tool but I can use a meter well. It did have an airbag light but I found the fuse missing and replaced it. The air filter alarm switch fell apart but I bypassed it till I get new part. No alarm lights now.

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I went out to the store today all was fine came back out and started driving got 2 miles down the road to a red light and the truck about stalled no power it doesn't smoke at idle but revved up it blows black and some white and the truck shakes. I am thinking its stiction or bad FICM????

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Started with lots of black smoke all of a sudden. Not under any significant load at that time. Reached destination (barely) and started the search. Have taken off blue connectors on CAC passenger side. Top is marginal but see no holes. Pulled the MAP hose and see nothing unusual. Have not checked the driver side CAC or the BPV sensor. Have a ScanII device that shows no codes. Got my other scanner and it too shows no codes.

Had it towed home over 100 miles 'cause now it just barely runs. Idles fine but have a engine noise change (deep and hollow) every once and a while at idle. EGR leak? Doesn't blow black smoke anymore. More of a white/blue. Exhaust smells odd. Absolutely no turbo activity. When shutting hear no whine down of the turbo. No boost evident on the dash or on the scan II. I am at a loss at this point. Will check fittings again.

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Ford 6.0L Power Stroke Diesel :: 2005 - Stuttering And Running Rough - Blackish Grey Smoke / Code PO269

2005 6.0 133000 miles... Truck has been stuttering and running rough for about 2 weeks, warms up and is somewhat better. Would stutter in the RPM range of 1600 to 2100 RPM, can push down on accelerator and power through it with no problems. Checked codes and got PO269 Contribution Cylinder 3. Changed all filters and oil change along with a bottle of hot shot secret in the oil. Truck is now blowing blackish grey smoke under throttle and when idling that smells like fuel. No coolant in oil, and no oil in coolant.is the injector shot, or injector sleeve bad?

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Ford 6.0L Power Stroke Diesel :: Truck Blowing Out Black Smoke?

6.0. 115,000 miles. Everything stock, except bully dog intake filter.

I replaced the FICM recently, with one that I bought from the guy who makes those cool You Tube videos, Diesel Tech Ron. I also replaced the EGR valve. I also replaced the intercooler boots on the hot side. I cleaned the intercooler pipes. I cleaned the intake filter as well. I'm still blowing out black smoke, if I floor it when I need to pass someone.

Follow up question: I bought those boots from Riff Raff Diesel and I bought new clamps, too. I'm not sure if I installed correctly. It's already blown one off (it blew the top of the intercooler pipe off, by the turbo, but the boot stays on the turbo) and I put it back on and tightened it all the way down, and I've had to re-adjust 2 times, now, since it acts like it still wants to slip off. Do I simply have the other ones misaligned???

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So I started to NM from fort worth texas with my 33" camper blew my CAC pipe four times. Finally got there. In the morning it took longer than expected to start. When it did white smoke. That was replaced with black smoke under full throttle.

I went from elevation of 700 to 8000 Ft. Should I care about black smoke? Meaning should I take it to Ford and get a rental car to get it looked at for our trip home.

96 degrees towing at 70mph with lots of climbing mountains.

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Ford 6.0L Power Stroke Diesel :: Black Smoke - Knocking Noise?

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2nd Ford was a 2005 F-250 6.0L at Vantage, he had black smoke coming out of the exhaust and a terrible engine knock, and was pulling a 32 ft TT. When I went to go talk to him, he had no idea what a ScanGauge was or anything about the truck.

When I looked at the engine bay with him I saw the EGR valve had been deleted with a block off plate and not plugged into the fan hanging on the side anywhere, he had the high rise aftermarket oil cap installed, ALL the metal/aluminum parts had bad oxidization. He had no gauges whatsoever.

Then to top it off, he said he was going to try and make it to Ellensburg while pulling his trailer. I told him he had a 4% grade for 10 miles in front of him to climb, and the another 35 miles after that on flat ground. All I could feel was, "is there any hope for this guy"?

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My thoughts are the oil cooler leaking, and making the injector(s) stick open.

Of course now that I think of it, there's probably too many scenarios to mention.

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