Ford 6.0L Power Stroke Diesel :: Missing Going Uphill And Blowing Black Smoke / Ruptured Degas Bottle Now Truck Won't Start


Jul 21, 2017

I was towing my camper uphill and my 03 6.0 started missing and blowing black kid smoke. Next thing I know I hear a loud pop and steam is coming from under the hood and the truck dies. I pull over and discover the degas lid is stuck on and the bottle came apart at the the seam and the truck will not start. 6.0 with 120k miles

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Ford 6.0L Power Stroke Diesel :: Truck Blowing Out Black Smoke?

6.0. 115,000 miles. Everything stock, except bully dog intake filter.

I replaced the FICM recently, with one that I bought from the guy who makes those cool You Tube videos, Diesel Tech Ron. I also replaced the EGR valve. I also replaced the intercooler boots on the hot side. I cleaned the intercooler pipes. I cleaned the intake filter as well. I'm still blowing out black smoke, if I floor it when I need to pass someone.

Follow up question: I bought those boots from Riff Raff Diesel and I bought new clamps, too. I'm not sure if I installed correctly. It's already blown one off (it blew the top of the intercooler pipe off, by the turbo, but the boot stays on the turbo) and I put it back on and tightened it all the way down, and I've had to re-adjust 2 times, now, since it acts like it still wants to slip off. Do I simply have the other ones misaligned???

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Ford 6.0L Power Stroke Diesel :: 2006 - Oily Foam In Degas Bottle?

I have a 2006 6.0 with 165,000 miles. No over heating runs fine ,no smoke but I have oily foam in my degas bottle. No coolant in my oil. Scratching my head over this.

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Ford 6.0L Power Stroke Diesel :: Coolant Dripping Under Degas Bottle / Boot Oil Leak

I have coolant leaking from under my degas bottle. There was a spot on the driveway this morning and upon investigation, I saw a drip hanging from the bottom of the degas. No liquid on top at all. Where this is coming from? Bottom hose?

Also, the boot that connects the tube (right side while looking at front of truck) to the elbow that goes into the intake is leaking oil and making a mess. Whats the best way to fix? Remove boot, clean up, and put back on? Or replace boot? If replace, where can I get that boot?

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Ford 6.7L Power Stroke Diesel :: 2011 F350 - Transmission Temps Hot / Antifreeze Coming Out The Cap On Degas Bottle

Just bought a used 2011 ford f350 with the 6.7 diesel engine. Coming from a 7.3 1999 f350 with 330,000 miles, still going good. Took a 1000 mile trip on the 11 truck with out pulling anything did good. Hooked my enclosed trailer to it did a trip of 900 down and 900 back. Transmission temps were staying around the 250f, almost in yellow on gauge. Highest it went was 255f. Light never came on. Yesterday on trip without trailer was staying at 230f on trans temp. This is the first concern.

Second concern, had antifreeze coming out the cap on the degas bottle. Rolled over the hood and hit the drivers side windshield. Stopped un did the cap, it hissed. Put 2 quarts of antifreeze in drove on, this at 300 miles of trip. Primary water pump went out, half way there, at about 550 miles of trip. On trip back, about 1600 miles of trip, antifreeze was on windshield again. Undid cap, hissed, did not need to add any to it. Drove on no problems since. Have bought a new cap and installed.

Transmission doesn't want to shift right when its cold. First starting out. When it warms up shifts great. That's third problem.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 Started Sputtering Like Missing / Black Smoke

My dad has a 04 f350 6.0 and on his way back from a trip he filled up and drove 60 miles and it started smoking white smoke, after he let it sit a while he added fuel injector cleaner thinking it might have been somewhat bad fuel. Drove it 20 more miles and it it changed to black smoke and started sputtering like it was missing. Blowing a lot of smoke. Took it to ford dealer and they checked for codes and it said the #8 injector was bad and needed replaced. My question is would the injector going bad cause all the smoke and missing?

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Ford 6.0L Power Stroke Diesel :: 2006 - Blowing Black Smoke?

Driving home 2003 6.0 started blowing a ton of black smoke, cars wouldn't get behind me. Found an exhaust leak on the driver side up y pipe. Would that cause this much smoke? 2 codes were 0284 and 0281, I replaced those injectors about 10k ago, at the same time replaced turbo, hpop, egr valve and cooler delete, and new oil cooler.

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Ford 6.0L Power Stroke Diesel :: 2004 Ex Blowing Black Smoke

Found a 2004 Ex, Eddie Bauer edition says it has injector issues, blowing black smoke........ It is apart cause he thought it was the EGR. Has 245,000 on the clock. If the body is super clean I'll give him a offer, it's going to get a motor either way and I'll have my Ex back.............I really miss that truck!

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Ford 6.0L Power Stroke Diesel :: Truck Overheats And Start Blowing White Smoke / Smells Like Antifreeze

2006 overheats and starts blowing white smoke, smells like antifreeze, added 2 gals of water to make it 1 mile home. Smokes on the way @195 temp and when I shut it off it smokes out tailpipe for another 3 min. Smells like the head gaskets just went, what should I check? The eot and ect have been 10 deg or less.

This has 225,000 miles on it ran great before this, so would it be stupid too not get a redone set of heads while I'm doing the gaskets and studs?

I was thinking of getting heads from here, UCF Machine Shop - Precision machining, engine rebuilding and more. Cummins + Ford Rebuild Specialist. And a Sinister Diesel Complete Solution For Ford Powerstroke 2003-2007 6.0L. Are these the right places to deal with or should I look elsewhere?

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Ford 6.0L Power Stroke Diesel :: 2004 - Surging On Takeoff And Blowing Black Smoke

Ok I have a 2004 f250 6.0L, has 104k on it. A little back story... truck was running well when I started to get surging on takeoff and it was blowing black smoke when it surged. After it hit 1600 rpm it would blow out and run normal. So did some research and found it could be the FCIM, I have the 4 pin and tested it and had 48.5v so it tested good. Did some more research and found symptoms leading towards the ICP so I replaced that and the ICR also.

Upon doing this my surging issue cleared up but now I'm getting a miss around 1200 + rpm weather it's in park Reving it or driving, but it is not throwing any codes, I did check with my code reader. I have also changed both fuel filters and have the EBP sensor on order as I hear they can be troublesome. My question is what should I do next or look at? I was trying to avoid the dealer so I can learn more about the truck in diagnosis.

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Ford 6.0L Power Stroke Diesel :: 2005 - Smoking White Or Gray At Idle But Blowing Black Smoke On Acceleration

Well my problem went from bad to worse. My 05 started running rough at idle, then smoothed out a bit but started smoking on acceleration a little. At this point it felt like it had more power than ever before and even ran smoother running up to 3k RPM before shifting (manual transmission). But now it's smoking so bad, I can't really drive it. It's smoking white or gray at idle but blowing black smoke on acceleration. I had a cylinder 5 contribution code but with the amount of smoke it's hard to believe only one injector is a problem. I pulled the EGR valve and it doesn't look stuck open but I'm going to replace it anyway.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Act Like Going To Start And Black Smoke Coming Out From The Exhaust

I have a 2003 Superduty with 193k miles that is bone stock. I sold the truck to a friend and when he decided to not pay the remaining balance on the truck, I took back ownership. The truck was having heating issues and it set at a mechanic shop for nearly 2 years waiting for a diagnosis on the heating issue. Fast forward to the present and I now have the truck at my home. Heating issue was the radiator but this is no longer a concern. When I went to pick up the truck from the mechanic, the truck started fine. Every other day for the last 4-5 weeks I would start the truck with no problems.

I get the truck tagged and start driving it on a daily basis. I've put several hundred miles on it but the more I drive it, the less it wants to start. Now it's to a point where it only cranks but won't start. I can take a gas rag and hold it in the intake and eventually it will start. Once it's running, it runs great and has no issues starting. But once it sets for 3-4 hours, it won't start without some sort of assistance.

While trying to find the issue, I've found and repaired 2 fuel leaks and in the process I replaced fuel filter, air filter, replaced glow plug relay, replaced batteries, replaced CPS. Fuel pump is working fine. I've tried the ICP test and doesn't make a difference.

The glow plug light or WTS light works so don't think its the GP. The CES light was on. Had it scanned and it was the air bag sensor so no support from the CES.

While I was working on it yesterday and after cranking on it for 5-10 minutes, it would act like it was going to start and black smoke would be coming out from the exhaust. I let it set to cool the starter it fired up like it had no issues.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Degas Bottle Is Building Pressure And Coolants Puking Out

My degas bottle is building pressure and coolants puking out. This happens after a light drive started months ago it sat at mechanic for 3 months he never touched it just wanted to replace motor so i brought it home. The truck starts and idles and runs fine temp gauge sits at normal. There was white smoke a few times several months back when it started up but went away after warm up but none now. I don't drive it i have a spare vehicle i tried doing exhaust gas test on degas bottle to check head gaskets today with no luck. They gave me the gasser only fluid with tester. No coolant on the ground and I've added the dye to see it with ultraviolet light no leaks around radiator.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 - Black Smoke When Towing Uphill

I have always seen other trucks blow black smoke with towing up a hill but mine for the most part has not. I pulled my 5er to CO this summer and notice my truck starting to blow black smoke. I consider myself a very conservative driver. I always stay around 65 MPH while towing and never push my truck up the hills. I always try to keep the RPM around 2000 and let the MPH fall where they may until I reach the summit. With the black smoke I'm starting to see what is my truck trying to tell me? It's not bad but would like to fix now before it becomes something more.

2001 F250, 4X4 crew cab, 7.3 with 205,000 miles.....

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Ford 6.0L Power Stroke Diesel :: 2004 Truck Blowing White Smoke Constantly While Running

My 04 PS was blowin white smoke constantly while running. I just towed a uHaul from Connecticut to Virginia Beach and had some coolant issues on the drive down (I was out of coolant on 95 in PA, added coolant and it made the rest of the drive no problem). I got here to Virginia and it was low on coolant again. I added coolant to it, and now I have some other issues. I had what looked like oil comin out the stacks onto the bed, so I pulled the turbo thinking it was seals. But the turbo was just rebuilt prior to me buying it with a wicked wheel in it. It still had stock EGR and it has 202K on it.

Checked and found EGR valve was wet. Ordered an EGR delete kit, and just finished installing it. Now with everything put back together, the truck doesn't want to start. It cranks but doesn't fire. I pulled the codes from my tuner and I got: P0403, P0405, P0683, and P2623. I know P0403 and P0405 are related to EGR but the others I'm at a loss on. The EGR delete kit I bought included the blank to remove the valve but what do I do with the plug that used to plug into it? Any way forward to get the truck back up and runnin again? This is my daily driver and not lookin to break the bank to get it goin again but I really need her to be reliable.

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Won't Start Just Cranks And Blows Black Smoke

I have looked through every post and idea possible with no remedy for my no start condition. I have tried everything that I am capable of doing without diagnostic computers and other specialized tools. A little history of what happened. While idling in the parking lot for a few minutes, truck all of the sudden start running rough, and acts like it is going to quit. Hurried out of the parking lot to make sure that I made it home, but the the truck would only get up to about 25 MPH, but I finally made it home(about 3-4 miles).

NOW, the truck won't start at all, but just cranks. Some more detail about how it cranks. It cranks fast, I separated the batteries by disconnecting the grounds on each, and made sure both are charged. Batteries are only 3 months old from Ford Dealership. As the engine cranks, oil pressure registers after a little while, (longer the first time for some reason), and as soon as oil pressure shows up on the dash indicator, black smoke starts coming out of the exhaust. The engine is trying to start a little bit, but it mostly just cranks.

Things that I've done: Changed fuel filters, Motorcraft (new orings). At first the pump was pumping large bubbles through the line up into the upper fuel filter, but after sitting it appears that it is not pumping bubbles anymore, and I cycled the Key more than 10 times. Did the bubble test while upper filter was removed. Unplugged ICP sensor. Pulled EGR, installed new one. Pulled oil filter and made sure that oil is pumping.

Checked FICM voltage, with key on Injectors buzzing, also engine cranking for quite a while. Never dropped below 48.5 V. Pulled FICM just incase and performed repair procedure, still same volts and no start. Coolant level is good. Checked oil level. unplugged EGR. Checked filter Minder. checked for chafing on FICM harness. Unplugged MAF. Checked FICM relay operation, Fuses all around. I need this truck to run.

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Ford 6.0L Power Stroke Diesel :: Truck Died Side Of The Road After Knocking And Blowing Tons Of Smoke

On way way to Florida and got 5 hours away and after the truck ran flawlessly for 5 hours it all of a sudden started billowing smoke, lots of knocking, and died. Now the engine won't turn over, tries to but acts like it's stuck. No codes...Accidentally crushed the cord on my CTS so no way to read codes. Just did studs and injectors

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Ford 7.3L Power Stroke (1999-2003) :: F350 Blowing Black Smoke / Code P1211

I have a 2003 F250CC 7.3 with 200,000 miles on it. I just purchased this truck about a month ago. My question is it blows black smoke. A little at idle but mostly when you give it any pedal. I have replaced all of the injector o rings and that didn't make a difference. Then I had it tested and it failed a CCT test on #2 cylinder. I have an injector to put in it, but am curious to find out if 1 bad injector would be enough to make it smoke all the time. I keep getting P1211 ICP pressure above desired. I had a friend of mine who used to work at a ford garage take a look at it with his computer and he said that everything looks good other than the CCT test.

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Ford 6.0L Power Stroke Diesel :: Cold Start Blue Smoke Blowing Until Warms Up And Accelerate

I have a 07 6.0 powerstroke, I had 2 bad injectors so I replaced all of them with reman's. I had a problem with them coming loose. the first time this happened it hydrolocked the motor, number 8 cylinder. so I pulled all the injectors and replaced all the seals and washers and torqued them down a little more than spec like 27 lbs. it runs great and starts great even at 25 degrees but I noticed this morning that when starting it up after it sits (cold) it blows blueish smoke until late it warms up and I accelerate. is this normal? should I check fuel filters? oil in fuel?

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Ford 6.0L Power Stroke Diesel :: Black Smoke All Of A Sudden

Started with lots of black smoke all of a sudden. Not under any significant load at that time. Reached destination (barely) and started the search. Have taken off blue connectors on CAC passenger side. Top is marginal but see no holes. Pulled the MAP hose and see nothing unusual. Have not checked the driver side CAC or the BPV sensor. Have a ScanII device that shows no codes. Got my other scanner and it too shows no codes.

Had it towed home over 100 miles 'cause now it just barely runs. Idles fine but have a engine noise change (deep and hollow) every once and a while at idle. EGR leak? Doesn't blow black smoke anymore. More of a white/blue. Exhaust smells odd. Absolutely no turbo activity. When shutting hear no whine down of the turbo. No boost evident on the dash or on the scan II. I am at a loss at this point. Will check fittings again.

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Ford 6.0L Power Stroke Diesel :: Truck Jerks And Bucks / White Smoke On Cold Start

I just got a 2006 ford F250 lariat fx4,and it's already at the shop.. when cold start it has some white smoke, but once I get up to highway speeds the truck jerks and bucks. turbo is putting out normal boost. I've changed oil and filters along with fuel filters. also put on a new serpentine belt and pulley, air filter and have everything cleaned real good. the truck is acting like it's starving for fuel. FICM or injectors ?

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