Ford 6.0L Power Stroke Diesel :: 2004 F350 Started Sputtering Like Missing / Black Smoke


Oct 29, 2015

My dad has a 04 f350 6.0 and on his way back from a trip he filled up and drove 60 miles and it started smoking white smoke, after he let it sit a while he added fuel injector cleaner thinking it might have been somewhat bad fuel. Drove it 20 more miles and it it changed to black smoke and started sputtering like it was missing. Blowing a lot of smoke. Took it to ford dealer and they checked for codes and it said the #8 injector was bad and needed replaced. My question is would the injector going bad cause all the smoke and missing?

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Ford 6.0L Power Stroke Diesel :: Missing Going Uphill And Blowing Black Smoke / Ruptured Degas Bottle Now Truck Won't Start

I was towing my camper uphill and my 03 6.0 started missing and blowing black kid smoke. Next thing I know I hear a loud pop and steam is coming from under the hood and the truck dies. I pull over and discover the degas lid is stuck on and the bottle came apart at the the seam and the truck will not start. 6.0 with 120k miles

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Ford 6.0L Power Stroke Diesel :: 2007 F350 Backfires / Black Smoke From Exhaust

2007 F-350 6.0L, Wife phoned and said that the truck backfired a couple of times and there was black smoke from exhaust. When she stopped at idle there is now alot of white smoke but coolant level looks fine. She has about 200 km's to go before she is home pulling a 20 foot horse trailer with 1 horse.

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Ford 6.7L Power Stroke Diesel :: 2011 F350 - Black Smoke When Under Hard Acceleration

I recently purchased a 2011 F350 chassis cab with no bed installed. Have a few questions regarding the exhaust system. When I inspected and drove it noticed some black smoke when under hard acceleration, nothing major though. Other that that the truck drove great. Have not got the truck home yet, a friend is going to pick it up and deliver it in a few days. Based on the visible smoke I was suspicious of the exhaust system but I have no knowledge of what the system is suppose to look like. My experience with diesels and for that matter gas engines is mostly from the days of mechanical fuel injected diesels (70's era farm tractors mostly) and carberated gas engines.

My friend stopped by a local Ford dealer and crawled around under a new 2015 Chassis cab to look and compare to this 2011. It appears that the SCR and DPF are not installed on this truck. Where they would normally be is a section of pipe with a section about 2 feet long that is 6 or 8 inches in diameter. Looking at some threads on this site I'm guessing this is a muffler that has been added since the truck is not loud. There is no DEF tank and all the wiring for sensors that would be attached to the exhaust system appear to be tied off to the frame and not connected to anything. The dealer didn't know the history beyond he purchased it on an auto auction and he installed a new rear end in it. Car Fax shows nothing of concern.

My question is should I now be concerned since have determined much of the exhaust system has been removed? I've read some threads and it appears that the only way this can be done and have the engine run well without any codes etc is if the removal is done with some sort of tune. Is there any way to determine who has done the tune? Will it be an issue when take to a Ford dealer for service?

I know if wanted to put the system back to stock would be large dollars, as long as the system runs well and is reliable I will be happy. The anticipated use of the truck will be to pull gooseneck trailer and will probably not see more than 1000 miles a year towing and 5 to 10k total in a year. I drive with a very light foot seldom ever pressing any vehicle to its limits. If still have the truck in 10 years when retire or at least cut back on my work then it may see more miles.

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Ford 6.0L Power Stroke Diesel :: Loud Gargling Sound / EGRs Went Up To 1050 And Started To Spit Out Black Smoke

I was pulling a empty trailer and my boost started to act up. it would take a few seconds then I would get boost. my EGRs went up to 1050 and started to spit out black smoke. I got home everything went well after. Next day I went to another town no trailer and it started to sputter going down the highway. When I gassed it and let go it had a loud like gargling sound. But it would sputter and throw out black smoke every time it did it. I finally got to my destination and turned the truck off for about 30 minutes. Left to go back home and the motor ran as if nothing every happened to it. What is it. I have a 2004 F250 stock with new air filter and juice with attitude.

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Ford 7.3L Power Stroke (1999-2003) :: Black Smoke / Jerking / Sputtering Now No Start

I have had a problem where truck would start jerking and sputtering in a certain town at low speeds. Today it happened in a new place. Barely got it to start back up. Was running rough after the puff of black smoke. Its stranded at a gas station. Recently replaced my sending unit. Was running good. Clean gas tank. Fuel lines tight. Where should I begin? I have an ICP sensor in the glove box. Truck wouldn't start.

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Ford 6.0L Power Stroke Diesel :: 2004 Ex Blowing Black Smoke

Found a 2004 Ex, Eddie Bauer edition says it has injector issues, blowing black smoke........ It is apart cause he thought it was the EGR. Has 245,000 on the clock. If the body is super clean I'll give him a offer, it's going to get a motor either way and I'll have my Ex back.............I really miss that truck!

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Ford 6.0L Power Stroke Diesel :: 2004 - Black Smoke When Starts To Idle

I have a 2004 f250 i purchased a month ago. Its been cold in Denver this last month which is why I didn't mind it much. But now that its been in the 70s im concerned. Its always the first start up that it acts up. I go to turn the truck on and it starts idling for only a sec or two, then shuts off. I crank it about 3-4 times before it actually comes on and stays on. There is black smoke not white smoke once it starts to idle. Once idling it stays on and drives the way it should. If i try to start the truck again it will do so with out hesitation. I just did a tune up at grease monkey including fuel filters and oil filter. again its the first start up always.

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Ford 6.0L Power Stroke Diesel :: 2004 - Surging On Takeoff And Blowing Black Smoke

Ok I have a 2004 f250 6.0L, has 104k on it. A little back story... truck was running well when I started to get surging on takeoff and it was blowing black smoke when it surged. After it hit 1600 rpm it would blow out and run normal. So did some research and found it could be the FCIM, I have the 4 pin and tested it and had 48.5v so it tested good. Did some more research and found symptoms leading towards the ICP so I replaced that and the ICR also.

Upon doing this my surging issue cleared up but now I'm getting a miss around 1200 + rpm weather it's in park Reving it or driving, but it is not throwing any codes, I did check with my code reader. I have also changed both fuel filters and have the EBP sensor on order as I hear they can be troublesome. My question is what should I do next or look at? I was trying to avoid the dealer so I can learn more about the truck in diagnosis.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Overhead Console Missing

Bought a 2004 f350 lariat last fall. Overhead console was missing. Finally got around to replacing the display. Temp, compass works fine, but mileage and distance to empty are way off. Display typically shows 13.5mpg but when manually calculating am usually closer to 17. Distance to empty is way off as well. I did some research but didn't find much on how to recalibrate it. No difference with or without tunes.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Missing Like Lost Injector And Losing Power

I have a 04 F30 4x4 with a sick 6.0 power stroke. It has 230k on the mileage and ran good. I was driving at speed when she started missing like it had lost an injector and loosing power. The RPM's dropped under 1000 so I had to pull over off the highway. When i pulled over and put it in park it shutoff. Tried several times to get to start but after 10 minutes it started up. I drove about 2 miles and it started the same process. This went on 2 more times before I was able to finally limp home the 40 miles.

It never shut off again but ran very poorly. I put a new valve in and when I tried to start it just mad a pound clunking/clacking noise. The repair shop put a starter in it because it had stopped engaging and was going to ruin the fly wheel. I looked at it and it was eaten up pretty bad from trying to get the engine to turn over. So now all it will do is a single clunk and will not turn over. He says it could be a bad injector that flooded a cylinder or blown up in the bottom end. He did take serpentine off and still no go.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Blue Smoke On Hot Start Up

I have a 04 f350 with 175k on it. At around 160k it had new head gaskets, 2-reman heads, egr delete, new oil cooler and it is studded and tuned with SCT and custom tunes.

Since after the head gasket change it seemed to have started blowing a little smoke on the cold starts mainly. In cold weather the starts seem to be harder or slower also. Now for the last 6k-8k miles there is a little smoke at a cold start. But if the motor is warm and it sits for a bit maybe 10 min or less it blows a nice puff of blue smoke or burnt oil.

The smell of burnt oil is mainly on hot starts not cold starts. It does not burn oil running. It will dump some black smoke under acceleration or load. Could this be an injector problem? Or something else? Can't figure it out.

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Ford 7.3L Power Stroke (1999-2003) :: F350 Blowing Black Smoke / Code P1211

I have a 2003 F250CC 7.3 with 200,000 miles on it. I just purchased this truck about a month ago. My question is it blows black smoke. A little at idle but mostly when you give it any pedal. I have replaced all of the injector o rings and that didn't make a difference. Then I had it tested and it failed a CCT test on #2 cylinder. I have an injector to put in it, but am curious to find out if 1 bad injector would be enough to make it smoke all the time. I keep getting P1211 ICP pressure above desired. I had a friend of mine who used to work at a ford garage take a look at it with his computer and he said that everything looks good other than the CCT test.

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Ford 6.0L Power Stroke Diesel :: Black Smoke All Of A Sudden

Started with lots of black smoke all of a sudden. Not under any significant load at that time. Reached destination (barely) and started the search. Have taken off blue connectors on CAC passenger side. Top is marginal but see no holes. Pulled the MAP hose and see nothing unusual. Have not checked the driver side CAC or the BPV sensor. Have a ScanII device that shows no codes. Got my other scanner and it too shows no codes.

Had it towed home over 100 miles 'cause now it just barely runs. Idles fine but have a engine noise change (deep and hollow) every once and a while at idle. EGR leak? Doesn't blow black smoke anymore. More of a white/blue. Exhaust smells odd. Absolutely no turbo activity. When shutting hear no whine down of the turbo. No boost evident on the dash or on the scan II. I am at a loss at this point. Will check fittings again.

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Ford 6.0L Power Stroke Diesel :: Truck Blowing Out Black Smoke?

6.0. 115,000 miles. Everything stock, except bully dog intake filter.

I replaced the FICM recently, with one that I bought from the guy who makes those cool You Tube videos, Diesel Tech Ron. I also replaced the EGR valve. I also replaced the intercooler boots on the hot side. I cleaned the intercooler pipes. I cleaned the intake filter as well. I'm still blowing out black smoke, if I floor it when I need to pass someone.

Follow up question: I bought those boots from Riff Raff Diesel and I bought new clamps, too. I'm not sure if I installed correctly. It's already blown one off (it blew the top of the intercooler pipe off, by the turbo, but the boot stays on the turbo) and I put it back on and tightened it all the way down, and I've had to re-adjust 2 times, now, since it acts like it still wants to slip off. Do I simply have the other ones misaligned???

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Ford 6.0L Power Stroke Diesel :: Black Smoke Under Full Throttle

So I started to NM from fort worth texas with my 33" camper blew my CAC pipe four times. Finally got there. In the morning it took longer than expected to start. When it did white smoke. That was replaced with black smoke under full throttle.

I went from elevation of 700 to 8000 Ft. Should I care about black smoke? Meaning should I take it to Ford and get a rental car to get it looked at for our trip home.

96 degrees towing at 70mph with lots of climbing mountains.

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Ford 6.0L Power Stroke Diesel :: Black Smoke - Knocking Noise?

1st Ford was an '08 to '10 model F250 6.4L that had an engine fire on I-82 towards Ellensburg in the passing lane.

2nd Ford was a 2005 F-250 6.0L at Vantage, he had black smoke coming out of the exhaust and a terrible engine knock, and was pulling a 32 ft TT. When I went to go talk to him, he had no idea what a ScanGauge was or anything about the truck.

When I looked at the engine bay with him I saw the EGR valve had been deleted with a block off plate and not plugged into the fan hanging on the side anywhere, he had the high rise aftermarket oil cap installed, ALL the metal/aluminum parts had bad oxidization. He had no gauges whatsoever.

Then to top it off, he said he was going to try and make it to Ellensburg while pulling his trailer. I told him he had a 4% grade for 10 miles in front of him to climb, and the another 35 miles after that on flat ground. All I could feel was, "is there any hope for this guy"?

Anyways, my question is, without any gauges, what would be some good educated guesses with the black smoke and knock? I am mostly just curious what this guys issue might of been with his truck since seeing the symptoms first hand.

My thoughts are the oil cooler leaking, and making the injector(s) stick open.

Of course now that I think of it, there's probably too many scenarios to mention.

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Ford 6.0L Power Stroke Diesel :: 2006 - Blowing Black Smoke?

Driving home 2003 6.0 started blowing a ton of black smoke, cars wouldn't get behind me. Found an exhaust leak on the driver side up y pipe. Would that cause this much smoke? 2 codes were 0284 and 0281, I replaced those injectors about 10k ago, at the same time replaced turbo, hpop, egr valve and cooler delete, and new oil cooler.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Light Blue Smoke At Cold Startup

2004 f350 4x4 sc dually 130K mi. Cranked truck this morning @ 18*F. Truck not plugged in but regular quick smooth startup. Noticed light blue smoke with normal condensation exhaust for about 5 seconds, then normal condensation exhaust for about 30 seconds. Drove truck at normal operating temps with 5* deltas. To my knowledge, truck has original turbo (Garrett), never been removed or cleaned by me. VGT at startup 70-72, running after warmup mid 50's. Is this a symptom of needing to replace turbo seal, and thorough cleaning while off?

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Ford 6.0L Power Stroke Diesel :: Loss Of Power And Lots Of Black Smoke

Today I was riding along and all of a sudden I noticed a loss of power. I look in the rear view mirror and get into the pedal and a lot of black smoke. When I get to where I'm going and stop I noticed the idol was a little loopy. I never saw a check engine light. I have the Edge insight. I had two codes. P1000 OBD System readiness test not complete. P2290 ICP TO LOW.

When I would reset the codes the P1000 came back instantly every time. I parked the truck for about an hour. When I started it back up everything was normal. The power was back and no smoke. This happened two more times throughout the day. I have heard people describe a sticking EGR Valve causing these symptoms. Is that where I should start looking or is the ICP the culprit or something else?

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Ford 6.0L Power Stroke Diesel :: 2003 - Black Smoke - Lack Of Power

I have a 2003 with 150k miles. My 6.0 has black smoke and can barely crawl up a hill. Dealership is 30 days out for an appt. Air filter, oil change, alternator, and batteries are new. I removed the EGR valve and cleaned, but the valve seat is not perfect. I can see 20 to 30 mil gap around half of the seat. Is this ok or will that little gap cause this?

Hoses all look good. No alarm lights. I have no diagnostic tool but I can use a meter well. It did have an airbag light but I found the fuse missing and replaced it. The air filter alarm switch fell apart but I bypassed it till I get new part. No alarm lights now.

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