Ford 6.0L Power Stroke Diesel :: 2004 Truck Blowing White Smoke Constantly While Running


Oct 20, 2016

My 04 PS was blowin white smoke constantly while running. I just towed a uHaul from Connecticut to Virginia Beach and had some coolant issues on the drive down (I was out of coolant on 95 in PA, added coolant and it made the rest of the drive no problem). I got here to Virginia and it was low on coolant again. I added coolant to it, and now I have some other issues. I had what looked like oil comin out the stacks onto the bed, so I pulled the turbo thinking it was seals. But the turbo was just rebuilt prior to me buying it with a wicked wheel in it. It still had stock EGR and it has 202K on it.

Checked and found EGR valve was wet. Ordered an EGR delete kit, and just finished installing it. Now with everything put back together, the truck doesn't want to start. It cranks but doesn't fire. I pulled the codes from my tuner and I got: P0403, P0405, P0683, and P2623. I know P0403 and P0405 are related to EGR but the others I'm at a loss on. The EGR delete kit I bought included the blank to remove the valve but what do I do with the plug that used to plug into it? Any way forward to get the truck back up and runnin again? This is my daily driver and not lookin to break the bank to get it goin again but I really need her to be reliable.

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Ford 6.0L Power Stroke Diesel :: Truck Overheats And Start Blowing White Smoke / Smells Like Antifreeze

2006 overheats and starts blowing white smoke, smells like antifreeze, added 2 gals of water to make it 1 mile home. Smokes on the way @195 temp and when I shut it off it smokes out tailpipe for another 3 min. Smells like the head gaskets just went, what should I check? The eot and ect have been 10 deg or less.

This has 225,000 miles on it ran great before this, so would it be stupid too not get a redone set of heads while I'm doing the gaskets and studs?

I was thinking of getting heads from here, UCF Machine Shop - Precision machining, engine rebuilding and more. Cummins + Ford Rebuild Specialist. And a Sinister Diesel Complete Solution For Ford Powerstroke 2003-2007 6.0L. Are these the right places to deal with or should I look elsewhere?

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Ford 7.3L Power Stroke (1999-2003) :: Running Rough / Started Blowing White Smoke

I have a 7.3 that's running rough. Started it the other day it ran alright but started blowing white smoke. Bought a oil and fuel additive i was going to run through it. Came a few days later, it stated up and was real loud and sounding like it was loping. It blew a good amount of white smoke, but it just smelt like real heavy diesel. Now i can only turn it over and it won't start.

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Ford 6.0L Power Stroke Diesel :: Blowing White Smoke Out Of The Exhaust

I have a 2006 F350 6.0 litre diesel. The other day I started it up drove away and it was blowing huge plumes of white smoke out of the exhaust. Shut it off.....started it up again after a while then went on a long drive and it went away. What that was?

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Ford 6.0L Power Stroke Diesel :: 2006 - Blowing White Smoke At Startup?

2006 blowing white smoke and sluggish until its driven for a few miles ..smells like fuel .. New head gaskets and the works started after 20 days over below freezing temps nights at 5 to -5 ....

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Ford 6.0L Power Stroke Diesel :: White Smoke / Steam Blowing And Losing Coolant

My 2006 6.0 is blowing white smoke/steam and Im losing coolant (not out the top). Pulled the EGR valve and its wet down there. All signs lead to EGR cooler? I've been reading a lot on this forum and Ill do the oil cooler at the same time. I seems VERY important to flush the coolant system before I tear into this. I am afraid of hydro locking the motor or ruining the head gasket or stretching the head studs if I run the truck. How can I do this without further damaging the engine? I am doing this myself. I'll have 3 solid days to finish this job because I have to tow my trailer in 5 days.

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Ford 6.0L Power Stroke Diesel :: 2007 F250 Blowing White Smoke After Oil Change

I just bought this 2007 F250 a 126K miles on it. Drove it about 1500 miles with no problems. I changed the coolant to Rotella ELC, installed Sinister Diesel Coolant and Oil Filter Bypass, and changed oil to Rotella 15W-40. 3 days after I did this it was in the mid 30's in the morning when I headed to town. It was blowing white smoke, so I stopped and smelled it. It did not smell sweet. I saw what looked liked diluted oil dripping from the exhaust. As I turned around it stopped. I revved it up and no smoke. I headed back into town(around 10 miles) no smoke. Drove home and no smoke. I was at home for about an hour and when I started the truck it was blowing white smoke.

I revved it up a couple times and it went away. I drove about 125 miles and no smoke. I let the truck sit about an hour and when I started it was blowing white smoke and no matter how much I revved the truck it did not go away. I went to work and the truck sat for 3 weeks. I just installed the blue spring kit. Started the truck and no smoke at first. Then, when it went to fast idle a little wisp of white smoke. As soon as I revved the truck up it got worse. Then it blew out what once again looked like diluted oil about 5 feet out the exhaust( I have a huge tractor weight sprayed with this). My first thought was maybe with the thicker oil I am getting some stiction so I am planning to change the oil to 5W-40 and add Hot Shot Secret tomorrow. But blowing the oil like substance out the exhaust has me concerned.

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Ford 6.0L Power Stroke Diesel :: 2007 - Power Loss When Driving - White Smoke Blowing

I have an 07 6.0 with 400,000 miles. Has been a great truck with no major problems. Before I started the work I had 3 bad injectors, running rough and the oil/ coolant temp just outside of 15 degrees. So I tour her down and replaced head gaskets, installed arp studs,all new injectors,all new glow plugs and new oil cooler. Ran great for a couple days. Then when driving to work lost power on and off for a few miles then completely gone could only go 10 miles an hour. I checked codes and there was the under boost code witch has been on there for a while and I forget the other code but it was for the ipr valve so I replaced the valve and right after still the same but that code went away and the p0470 popped up. So I cleaned out the ep sensor tube and replaced the valve. After several miles she now runs great but now I'm getting a little puff of white smoke when I take off and not every time and mainly when I take off some what quick. All codes are gone expect the under boost. I have an egr delete already.

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Ford 6.0L Power Stroke Diesel :: 2003 - Lose Power / Coughing And Blowing Bluish White Smoke Then Shut Off

I picked up a 2003 6.0 awhile back went ahead and did studs,gaskets, delete. Was driving it and seemed to lose power, started coughing and carrying on blowing bluish white smoke then shut off. Ended up hydrlocking #5, Oring on injector was tore when took out. Put all back together, ran horrible, did a balance test with AE, showed #3 injector, replaced, ran horrible, did AE dropped #1 injector. So in process of replacing the rest of the injectors. Just wondering why it is or was dropping them 1 at a time. Ficm was showing 47.6 to 48.6 volts, could that be it?????

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Ford 6.0L Power Stroke Diesel :: 2006 - Running Smooth But White Smoke

06' with 85,000 on it started smoking yesterday. When idling , and stopping at red light, and then sometimes it doesn't. Run it this afternoon for about 10 miles, let it warm up. Ran good and smooth didn't smoke when cranked then at the red light it started to put out a little white smoke. Drove back home, pulled egr valve and it did have a little wet on it, the coolant level has dropped some to. I scanned it and it didn't have any codes, no misfires or anything! Is it safe to say that the egr cooler has a small crack in it and its just starting to leak?

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Ford 6.0L Power Stroke Diesel :: 2007 - No Crank / Heavy White Smoke Blowing Out Of Tail Pipe

I try to turn on my truck today and it will not crank. The day before I had change two injectors and I turned on the truck when two fill up my tank and I put a full bottle of injector cleaner with it. When I drove off, a few blocks down the truck turn off on me. I started to turn on the truck and every time I did it would blow heavy white smoke out the tail pipe and then it would shut off. I did this about 10 times until I decide to call a tow truck. The next day I empty out the fuel tank and fill it with diesel only. I tried to turn on the truck and it would not crank. I ended putting two new batteries and still the same result. What can this be ? 2007 6.0 Diesel ...

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Ford 6.0L Power Stroke Diesel :: 2005 - Smoking White Or Gray At Idle But Blowing Black Smoke On Acceleration

Well my problem went from bad to worse. My 05 started running rough at idle, then smoothed out a bit but started smoking on acceleration a little. At this point it felt like it had more power than ever before and even ran smoother running up to 3k RPM before shifting (manual transmission). But now it's smoking so bad, I can't really drive it. It's smoking white or gray at idle but blowing black smoke on acceleration. I had a cylinder 5 contribution code but with the amount of smoke it's hard to believe only one injector is a problem. I pulled the EGR valve and it doesn't look stuck open but I'm going to replace it anyway.

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Ford 6.0L Power Stroke Diesel :: Truck Jerks And Bucks / White Smoke On Cold Start

I just got a 2006 ford F250 lariat fx4,and it's already at the shop.. when cold start it has some white smoke, but once I get up to highway speeds the truck jerks and bucks. turbo is putting out normal boost. I've changed oil and filters along with fuel filters. also put on a new serpentine belt and pulley, air filter and have everything cleaned real good. the truck is acting like it's starving for fuel. FICM or injectors ?

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Ford 6.7L Power Stroke Diesel :: 2012 - Exhaust Smell Coming From Truck - White Smoke

Today I drove to dinner in my 2012 6.7 with no problems then on the way home my brother said he noticed my truck was white smoking quite a bit and he said there was a very strong exhaust smell coming from my truck ( he was in his car behind me) I ran a diagnostic test and what came up was code P0401 (I believe that's right). Need to figure out what is going on with my truck before I take it to the mechanics and get charged up. The truck still has DPFs in it just has a DPF back exhaust and has a AFE cold air intake running on a stock tune. However I do have the DPF deletes and EGR delete sitting in my garage just haven't gotten them on the truck yet.

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Ford 6.0L Power Stroke Diesel :: Truck Blowing Out Black Smoke?

6.0. 115,000 miles. Everything stock, except bully dog intake filter.

I replaced the FICM recently, with one that I bought from the guy who makes those cool You Tube videos, Diesel Tech Ron. I also replaced the EGR valve. I also replaced the intercooler boots on the hot side. I cleaned the intercooler pipes. I cleaned the intake filter as well. I'm still blowing out black smoke, if I floor it when I need to pass someone.

Follow up question: I bought those boots from Riff Raff Diesel and I bought new clamps, too. I'm not sure if I installed correctly. It's already blown one off (it blew the top of the intercooler pipe off, by the turbo, but the boot stays on the turbo) and I put it back on and tightened it all the way down, and I've had to re-adjust 2 times, now, since it acts like it still wants to slip off. Do I simply have the other ones misaligned???

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Ford 7.3L Power Stroke (1999-2003) :: F250 Started Running Bad Mid Drive / White Smoke With Diesel Smell

Just happened today right after I bought diesel. thought it may be water in fuel but after researching wondering if it is injector, etc. It starts every time knocks real bad sometimes for a minute, but clears up to idle ok. During idle no smoke, slightest acceleration however produces white smoke harder I accelerate more it plumes and it smells like diesel in the air.

Cannot get past 15 or so mph till switching into 2nd gear then 25mph max. Had to drive 4 miles like this I can say it cleared up and drove 1/2 mile until I had to stop at a traffic light then going from idle to acceleration again ran bad rest of way home another 2 miles.

A few years ago I did have a rough idle and accel. similar and it ended up being the broke pick-up/sending unit in tank (but of course that was when you get to around 1/4 tank of fuel and didn't run bad above that much fuel in tank), plus there was almost or more than a gallon of water in tank. I have done the mod for the fuel pickup with hoses, filter canister, etc. but wondered at first today if I had gotten bad gas or water in the tank again. Not sure how that much water got in the tank to begin with but that was bout 5 or 6 years ago.

Truck has over 200k miles and Ive had it for 11 years. In the morning will check the ICP sensor by unplugging look at fuel filter bowl, etc. A question I have is: Is water heavier than diesel, would it run thru my line first? thinking diesel is heavier than gas because of oil content....

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Ford 6.0L Power Stroke Diesel :: Truck Died Side Of The Road After Knocking And Blowing Tons Of Smoke

On way way to Florida and got 5 hours away and after the truck ran flawlessly for 5 hours it all of a sudden started billowing smoke, lots of knocking, and died. Now the engine won't turn over, tries to but acts like it's stuck. No codes...Accidentally crushed the cord on my CTS so no way to read codes. Just did studs and injectors

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Ford 6.0L Power Stroke Diesel :: 2004 - White / Gray Smoke At Idle?

I have a 04 6.0l and all of a sudden it started dumping white/grey smoke at idle and when I drive it it goes to black then let off throttle and back to grey/white I had an up pipe leak at the y pipe I thought it might be an issue with that but I just got done fixing it and the problem still there so iam guessing it's either a sticky injector or the ficm but it starts up nice and does not knock around egr delete is don with all the goodies arp studs ect also the injectors have only 30k so it's hard to believe but iam just stumped haven't tested ficm yet and my tuner doesn't pick up any codes

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Ford 6.0L Power Stroke Diesel :: 2004 - Low Or No Power / White Smoke

I bought a 2004 power stroke with 100k miles, ran well for 15k miles then started having low power for first few minutes to no power, regular oil changes and fuel filters at 5k, checked FICM 48v KOEO , 48v cranking, new batteries just in case. Oil pressure when cranking at 50% of gauge , even crank cycle will jump when trying to fire, no loss of coolant, block heater working, it did start a few a few times and blew white smoke until warm then full power but the last 2 times I did get it to start it ran for less than 1 minute and died could not restart.

Fresh fuel additive in both fuel and oil for stickshion, have read hundreds of posts but not seeing similar problems no codes. With key cycle 120 amp draw on passengers battery for approx 25 seconds 48 amp on right battery glow plugs good due to the amp draw? So I think my FICM is good, good oil pressure cranking, the oil pump should be good, ICP good? Because of gauge coming up? Everything I read says black smoke for EGR soot issues. Not sure where to look.

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Ford 6.0L Power Stroke Diesel :: Missing Going Uphill And Blowing Black Smoke / Ruptured Degas Bottle Now Truck Won't Start

I was towing my camper uphill and my 03 6.0 started missing and blowing black kid smoke. Next thing I know I hear a loud pop and steam is coming from under the hood and the truck dies. I pull over and discover the degas lid is stuck on and the bottle came apart at the the seam and the truck will not start. 6.0 with 120k miles

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Ford 6.0L Power Stroke Diesel :: 2004 - Rough Idle - Blue / White Smoke?

2004 f250 6.0, 173k miles. I just had the head studs done and a new head due to a crack in one head, I got it back 3 days ago and she was running great. I towed my landscape trailer yesterday full of mulch and only went about 5 miles with the load, after the job driving to another one I noticed it sounded like it was missing at idle with a small amount of white smoke. Drove it home let it sit overnight, started it up this morning and a cloud of white/ blue smoke and a horrible rough idle. Smoke does not stop.

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