Ford 6.0L Power Stroke Diesel :: Truck Overheats And Start Blowing White Smoke / Smells Like Antifreeze


Jun 14, 2015

2006 overheats and starts blowing white smoke, smells like antifreeze, added 2 gals of water to make it 1 mile home. Smokes on the way @195 temp and when I shut it off it smokes out tailpipe for another 3 min. Smells like the head gaskets just went, what should I check? The eot and ect have been 10 deg or less.

This has 225,000 miles on it ran great before this, so would it be stupid too not get a redone set of heads while I'm doing the gaskets and studs?

I was thinking of getting heads from here, UCF Machine Shop - Precision machining, engine rebuilding and more. Cummins + Ford Rebuild Specialist. And a Sinister Diesel Complete Solution For Ford Powerstroke 2003-2007 6.0L. Are these the right places to deal with or should I look elsewhere?

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Ford 6.0L Power Stroke Diesel :: 2004 Truck Blowing White Smoke Constantly While Running

My 04 PS was blowin white smoke constantly while running. I just towed a uHaul from Connecticut to Virginia Beach and had some coolant issues on the drive down (I was out of coolant on 95 in PA, added coolant and it made the rest of the drive no problem). I got here to Virginia and it was low on coolant again. I added coolant to it, and now I have some other issues. I had what looked like oil comin out the stacks onto the bed, so I pulled the turbo thinking it was seals. But the turbo was just rebuilt prior to me buying it with a wicked wheel in it. It still had stock EGR and it has 202K on it.

Checked and found EGR valve was wet. Ordered an EGR delete kit, and just finished installing it. Now with everything put back together, the truck doesn't want to start. It cranks but doesn't fire. I pulled the codes from my tuner and I got: P0403, P0405, P0683, and P2623. I know P0403 and P0405 are related to EGR but the others I'm at a loss on. The EGR delete kit I bought included the blank to remove the valve but what do I do with the plug that used to plug into it? Any way forward to get the truck back up and runnin again? This is my daily driver and not lookin to break the bank to get it goin again but I really need her to be reliable.

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Ford 7.3L Power Stroke (1999-2003) :: White Smoke Blowing / Smells Like Fuel And Loses All Power

I am a mechanic and tow operator running a late 99 f350 7.3 6 speed cab and chassis wrecker. This truck has had a hard life and has been neglected for quite some time, and now has become my baby/headache. Truck starts great, idles nice, and will run great for about 5 minutes until it starts billowing white smoke that smells like fuel and loses all power. If you continue to drive it it will die. Sounds like it's dropping cylinders and will barely idle. If you stop for 5 minutes or so and let it idle it will smooth back out and will run great again for another minute or two, then right back to stumbling.

Using torque app, hpop pressure looks good when it's running well. Peaks at 3k, IPR maintaining 30-40% max. As soon as it stumbles you can see the hpop drop to 5-600 and the IPR will climb to 65%. Let it idea bit and they go back to normal, and stay good until it stumbles again.

Ive changed the fuel pump, ICP,rebuilt FPR, change fuel filter, pulled and cleaned the fuel tank (metal tank, no delamination, looks perfect inside). Pickup screen looked good. Cleaned the IPR, cleaned the hpop reservoir, there was no screen inside. Checked voltage at fuel pump, 11.78 across the pump with it running. Pulled valve covers, no noticeable leaks around injectors. Injectors have less than 5k miles. Remans with 100% larger tips.

To me it seems like the lpop is not keeping up with the hpop under load, starving it until you idle and let it catch up. Could it still be bad injector orings? Bad lpop? Something I'm not thinking of?

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Ford 6.0L Power Stroke Diesel :: Truck Jerks And Bucks / White Smoke On Cold Start

I just got a 2006 ford F250 lariat fx4,and it's already at the shop.. when cold start it has some white smoke, but once I get up to highway speeds the truck jerks and bucks. turbo is putting out normal boost. I've changed oil and filters along with fuel filters. also put on a new serpentine belt and pulley, air filter and have everything cleaned real good. the truck is acting like it's starving for fuel. FICM or injectors ?

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Ford 6.0L Power Stroke Diesel :: Constant White Smoke When Warmed Up And Applying Throttle / Smells Like Coolant Coming Out Of Exhaust

Newbie hear to the 6.0L's. But I'm learning an awful lot really quick from all of you here. I've read lots of tech stuff on these EGR Coolers, oil coolers, FICM tests. This is what I got happening right now.

2004 F-250 6.0L. Today was 45 degrees in Reno. 5400 ft elevation. Tried to start it without block heater. Would not even crank. It tried to crank but sounded like it locked up on first crank. Tried again, nothing. Same. Tried yet again and finally got to getting the engine to crank, but wouldn't start after about 5 seconds of cranking. Waited a little while not wanting to burn out my FICM, then tried again. Same as previous, would crank but not turnover. Checked batteries. Both were over 12.3 V cold, motor not running. This next time, turned key on and let it sit in ON position for about a minute. Then cranked and it took about 5 seconds and then the motor finally cranked over. Lots of black smoke as usual for a cold start like this. Battery volts after cranking over and running were now both over 13.6 V.

Keep in mind the truck has started better than this before in 15 degree weather just about a month ago.

After it started I noticed what appeared to be oil/coolant residue directly underneath trucks transmission area. It was not tranny, but in that area. I got under the truck and can see this fluid coming from EGR Cooler area.

Now for the smoke. Just stared smoking on start up. White smoke. Then it would disappear as engine warmed up. Now its constant white smoke when warmed up and applying the throttle. Smells like coolant coming out of exhaust. Not diesel.

I parked truck facing downwards on my driveway. Then I checked EGR Valve. When I pulled it it was WET. Not dry. Peeked in EGR Valve hole, didn't see coolant. Just wetness. I did change gasket and rings on it the day before as well.

As for FICM, it reads 47.9 Volts on key turn, 48.1 on cranking and 47.8 running. FICM good by all standard 6.0L literature. Degas bottle passed pressure test holding near 15 PSI for 20 minutes! No oil in degas bottle that I can see.

Truck is stock. Is my egr cooler and oil cooler shot? Would a bad egr cooler or oil cooler cause this awful cold start? When I plug in the block heater, it starts NO PROBLEM, but still white smoke. Also, NO loss of power at any time.

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Ford 6.0L Power Stroke Diesel :: Blowing White Smoke Out Of The Exhaust

I have a 2006 F350 6.0 litre diesel. The other day I started it up drove away and it was blowing huge plumes of white smoke out of the exhaust. Shut it off.....started it up again after a while then went on a long drive and it went away. What that was?

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Ford 6.0L Power Stroke Diesel :: Missing Going Uphill And Blowing Black Smoke / Ruptured Degas Bottle Now Truck Won't Start

I was towing my camper uphill and my 03 6.0 started missing and blowing black kid smoke. Next thing I know I hear a loud pop and steam is coming from under the hood and the truck dies. I pull over and discover the degas lid is stuck on and the bottle came apart at the the seam and the truck will not start. 6.0 with 120k miles

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Ford 6.0L Power Stroke Diesel :: 2006 - Blowing White Smoke At Startup?

2006 blowing white smoke and sluggish until its driven for a few miles ..smells like fuel .. New head gaskets and the works started after 20 days over below freezing temps nights at 5 to -5 ....

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Ford 6.0L Power Stroke Diesel :: White Smoke / Steam Blowing And Losing Coolant

My 2006 6.0 is blowing white smoke/steam and Im losing coolant (not out the top). Pulled the EGR valve and its wet down there. All signs lead to EGR cooler? I've been reading a lot on this forum and Ill do the oil cooler at the same time. I seems VERY important to flush the coolant system before I tear into this. I am afraid of hydro locking the motor or ruining the head gasket or stretching the head studs if I run the truck. How can I do this without further damaging the engine? I am doing this myself. I'll have 3 solid days to finish this job because I have to tow my trailer in 5 days.

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Ford 6.0L Power Stroke Diesel :: 2007 F250 Blowing White Smoke After Oil Change

I just bought this 2007 F250 a 126K miles on it. Drove it about 1500 miles with no problems. I changed the coolant to Rotella ELC, installed Sinister Diesel Coolant and Oil Filter Bypass, and changed oil to Rotella 15W-40. 3 days after I did this it was in the mid 30's in the morning when I headed to town. It was blowing white smoke, so I stopped and smelled it. It did not smell sweet. I saw what looked liked diluted oil dripping from the exhaust. As I turned around it stopped. I revved it up and no smoke. I headed back into town(around 10 miles) no smoke. Drove home and no smoke. I was at home for about an hour and when I started the truck it was blowing white smoke.

I revved it up a couple times and it went away. I drove about 125 miles and no smoke. I let the truck sit about an hour and when I started it was blowing white smoke and no matter how much I revved the truck it did not go away. I went to work and the truck sat for 3 weeks. I just installed the blue spring kit. Started the truck and no smoke at first. Then, when it went to fast idle a little wisp of white smoke. As soon as I revved the truck up it got worse. Then it blew out what once again looked like diluted oil about 5 feet out the exhaust( I have a huge tractor weight sprayed with this). My first thought was maybe with the thicker oil I am getting some stiction so I am planning to change the oil to 5W-40 and add Hot Shot Secret tomorrow. But blowing the oil like substance out the exhaust has me concerned.

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Ford 6.0L Power Stroke Diesel :: 2007 - Power Loss When Driving - White Smoke Blowing

I have an 07 6.0 with 400,000 miles. Has been a great truck with no major problems. Before I started the work I had 3 bad injectors, running rough and the oil/ coolant temp just outside of 15 degrees. So I tour her down and replaced head gaskets, installed arp studs,all new injectors,all new glow plugs and new oil cooler. Ran great for a couple days. Then when driving to work lost power on and off for a few miles then completely gone could only go 10 miles an hour. I checked codes and there was the under boost code witch has been on there for a while and I forget the other code but it was for the ipr valve so I replaced the valve and right after still the same but that code went away and the p0470 popped up. So I cleaned out the ep sensor tube and replaced the valve. After several miles she now runs great but now I'm getting a little puff of white smoke when I take off and not every time and mainly when I take off some what quick. All codes are gone expect the under boost. I have an egr delete already.

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Ford 6.0L Power Stroke Diesel :: 2003 - Lose Power / Coughing And Blowing Bluish White Smoke Then Shut Off

I picked up a 2003 6.0 awhile back went ahead and did studs,gaskets, delete. Was driving it and seemed to lose power, started coughing and carrying on blowing bluish white smoke then shut off. Ended up hydrlocking #5, Oring on injector was tore when took out. Put all back together, ran horrible, did a balance test with AE, showed #3 injector, replaced, ran horrible, did AE dropped #1 injector. So in process of replacing the rest of the injectors. Just wondering why it is or was dropping them 1 at a time. Ficm was showing 47.6 to 48.6 volts, could that be it?????

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Ford 6.0L Power Stroke Diesel :: 2007 - No Crank / Heavy White Smoke Blowing Out Of Tail Pipe

I try to turn on my truck today and it will not crank. The day before I had change two injectors and I turned on the truck when two fill up my tank and I put a full bottle of injector cleaner with it. When I drove off, a few blocks down the truck turn off on me. I started to turn on the truck and every time I did it would blow heavy white smoke out the tail pipe and then it would shut off. I did this about 10 times until I decide to call a tow truck. The next day I empty out the fuel tank and fill it with diesel only. I tried to turn on the truck and it would not crank. I ended putting two new batteries and still the same result. What can this be ? 2007 6.0 Diesel ...

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Ford 6.0L Power Stroke Diesel :: 2005 - Smoking White Or Gray At Idle But Blowing Black Smoke On Acceleration

Well my problem went from bad to worse. My 05 started running rough at idle, then smoothed out a bit but started smoking on acceleration a little. At this point it felt like it had more power than ever before and even ran smoother running up to 3k RPM before shifting (manual transmission). But now it's smoking so bad, I can't really drive it. It's smoking white or gray at idle but blowing black smoke on acceleration. I had a cylinder 5 contribution code but with the amount of smoke it's hard to believe only one injector is a problem. I pulled the EGR valve and it doesn't look stuck open but I'm going to replace it anyway.

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Ford 6.7L Power Stroke Diesel :: 2012 - Exhaust Smell Coming From Truck - White Smoke

Today I drove to dinner in my 2012 6.7 with no problems then on the way home my brother said he noticed my truck was white smoking quite a bit and he said there was a very strong exhaust smell coming from my truck ( he was in his car behind me) I ran a diagnostic test and what came up was code P0401 (I believe that's right). Need to figure out what is going on with my truck before I take it to the mechanics and get charged up. The truck still has DPFs in it just has a DPF back exhaust and has a AFE cold air intake running on a stock tune. However I do have the DPF deletes and EGR delete sitting in my garage just haven't gotten them on the truck yet.

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Ford 6.0L Power Stroke Diesel :: Truck Blowing Out Black Smoke?

6.0. 115,000 miles. Everything stock, except bully dog intake filter.

I replaced the FICM recently, with one that I bought from the guy who makes those cool You Tube videos, Diesel Tech Ron. I also replaced the EGR valve. I also replaced the intercooler boots on the hot side. I cleaned the intercooler pipes. I cleaned the intake filter as well. I'm still blowing out black smoke, if I floor it when I need to pass someone.

Follow up question: I bought those boots from Riff Raff Diesel and I bought new clamps, too. I'm not sure if I installed correctly. It's already blown one off (it blew the top of the intercooler pipe off, by the turbo, but the boot stays on the turbo) and I put it back on and tightened it all the way down, and I've had to re-adjust 2 times, now, since it acts like it still wants to slip off. Do I simply have the other ones misaligned???

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Ford 7.3L Power Stroke (1999-2003) :: Stuck On The Mountain / Truck Won't Start / Getting White Smoke

I had some starting issues a little bit ago, but got those sorted out- I installed a new ICP a few days ago and haven't had any more issues. We came up to the mountains last night (got down to about 35), and now it won't start this morning after 3 GP cycles. So I tested the GPR, and the always hot post was, well, always hot. I tested the other post with ignition on, and it had nothin.

Luckily I had a new GPR, so I swapped it out and everything tested normal on both posts. Still won't start. I'm getting white smoke so I know there's fuel (plus my pressure gauge is at about 58 psi). What else am I missing? I've also tested all the fuses....

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Ford 6.0L Power Stroke Diesel :: Truck Died Side Of The Road After Knocking And Blowing Tons Of Smoke

On way way to Florida and got 5 hours away and after the truck ran flawlessly for 5 hours it all of a sudden started billowing smoke, lots of knocking, and died. Now the engine won't turn over, tries to but acts like it's stuck. No codes...Accidentally crushed the cord on my CTS so no way to read codes. Just did studs and injectors

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Codes / White Smoke And No Start

We have two 6.0 trucks and one is having issues. A couple days ago it started to have white smoke like crazy upon startup, and when you slowed down you could see smoke, any speed and it dispersed so it was not noticeable. It got worse very rapidly and I haven't ha. A chance to work on it, it's also burning antifreeze, that's what the smoke is. Recently the egr started to act up so I cleaned it and the code for a sticky egr went away. It came back after a few months so I cleaned it, it went away for a few days then came on with the symptoms I just described. It has been moved at work a couple times the last few days, but not driven. Today I had to move it and it would not start, no white smoke either while cranking. I read the codes and this is what it has:

P0674- cylinder 4 glow plug control
P0404- EGR control circuit range/performance
P0299- turbo underboost
P0403- EGR control circuit
P0405 EGR sensor A circuit low

I would say it's a head gasket or EGR cooler, no? What course would I take to find out what's wrong? The truck in question is a 2006 F350 SRW King ranch. It has 115k on it, and the majority are work miles pulling trailers.

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Ford 7.3L Power Stroke (1999-2003) :: Diesel In Coolant - White Smoke At Start Up?

I noticed about 1 year ago I had diesel in my coolant but wasn't sure.. took it to a Ford Guy about 45 minute's away.. He seems to know his stuff but when he tested the coolant the results said less than 2% diesel.. But he did find an injector issue and swapped it out..

Forward to present.. there is diesel in my coolant now , since the level is rising to almost overflow and I believe this has been doing on for quite some time as I have that smell you get in the cab..

BTW - All injector cups have been done about 3 Years ago.. On another note , I get white smoke on start up especially if the truck has sat for a day or 2.. What can cause diesel in the coolant.. I did a complete coolant flush this summer and was super **** about getting all the old coolant and gunk out.. Ended up with only clear water coming out the degas

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Ford 6.0L Power Stroke Diesel :: Blue Smoke When Warm / Smells Like Oil Not Diesel

Started today. 2004 with 235k miles. Owned for last 10k miles. Engine was recently studded, has egr delete and ccv bypass. Runs and starts fine. New Ford oil cooler too. Checked for codes. None for misfires, perdel are reading 0.

If it sits, on start up clear exhaust, as it warms, more blue smoke. Smells like oil not diesel.

Researched before asking and found leaking turbo seals can cause this. So we pulled the intercooler tube in front of the engine going to the intake expecting to find oil residue. Nice and dry. Was this the correct one to look at?

When we got the truck we had the dealer do a relative compression test and was within limits, it did need 1 injector that we replaced. What would be the next logical place to look?

Couple more points:

- Just changed oil last week, checked today, it was slightly over full.
- Coolant is fresh and has not changed level since we got it.
- Pulled fuel filter to see if any oil, but it was nice and clean.

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