Ford 6.0L Power Stroke Diesel :: 2006 F250 Hard To Start - Turbo Leak?


Mar 25, 2017

I just picked up a 2006 F250 6.0. It was having hard starts. Anyways before I started using it I started tearing things apart cause I knew for sure the turbo was leaking so that had to be resealed. I just picked up a 2003 turbo today for it out of a used truck that had 144000 kms on it. (was in an accident). I am gonna post up a few pics here of the engine bay area, there is a huge amount of old oil I believe to be, I am wondering if it was a leak or spilled oil. I am going to be cleaning this up. Putting 03 turbo in here, doing a service and then plug my Tablet with torque pro and post up some numbers and see how healthy she is. Before I post any pics Is there a way to make these pictures clickable instead of them taking room up on the page?

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Shifting Hard / Oil Leak Coming From Some Seals On The Turbo

This is is a truck I hardly know anything about. My wife bought it while I was deployed for herself and when it comes to vehicles she's an idiot. No, really she told me she bought it because at horse shows everyone else has one.

I noticed an oil leak and had a reputable shop look at it. They told me it was coming from some seals on the turbo. Long story short there is a brand new turbo on there, stock replacement. Now it seems very under powered and shifts hard. Pressing down anything more than 25% throttle will cause hard shifting or no shifting at all. It'll stay in second until I ease off the throttle.

I tried searching a few terms but I'm not sure what to look for. I don't know if someone has messed with the tuning. Broken clamp on the turbo. Replaced and everything is back to normal...

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Smoking After Turbo Rebuild

2006 f250 egr delete banks intercooler / cac tubes. Afe intake ... Sinister egr delete plate..... Truck smokes when sitting at a lite upon take off. Removed down pipe found slight amount of oil. Removed turbo put a kit in it and it is worse now. The turbo was in bad shape. The thrust bushing was pretty ate up and it had a lot of shaft play. I cant believe it wasn't hitting the housings. My thought was maybe the housing is bad. If the orings fail on the vgt solenoid what happens ? The vgt is working cause i can throttle it with the auto ingenuity...

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Turbo Flutter After 50% Or More Acceleration

So I bought my first diesel last night and I'm in LOVE!!! It's an 06 F-250 with 6.0 (obviously). It's bulletproofed, rebuilt FICM, EGR deleted, and 4 inch exhaust IIRC. Previous owner had an issue with the turbo and replaced it. New turbo was DOA so he rebuilt it (sort of) and added a precision turbo (again IIRC) back housing (I think) to it. It has an SCT tuner as well and I have it set on the custom economy tune. Is this normal? Is there something I need to be doing about this?

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Slow Turbo Boost Off The Line?

The ford dealer in Las Vegas replaced my turbo with a remanufactured one. Coming off the line (like quickly pulling into traffic) it goes flat on power until I get a few RPM's. Even with the old turbo it never did that and I drove it for the last 30k miles with it throwing the low turbo boost code. They put a little over 100 miles on it for road testing (I did have other things that they worked on. {4x4 2006 F250, 6.0 engine, 110k miles and I bought it new}....

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - No Start / Lost The Upper Turbo Hose

I have an 03 super duty with the 6.0, came back from vacation with my 5th wheel in tow. Lost the upper turbo hose twice on way home. Managed to get it rigged and made it home and parked it. a week later went to uncouple and move the truck and had some very strange issues. Started fine but could barely make it up driveway (no trailer at this point). No power, felt like when turbo hose came off. Got it moved and checked turbo hose and all was good?? Went out a couple days later and no start.

Checked all relative fuses and relays and all checked good. Jumped starter solenoid and starter worked fine. turned key on and jumped quick connect on right side of engine compartment to battery and it fired right up and ran. Jiggled shifter around in park and neutral and nothing. BTW I always here the relay clicking and swapped with one of the others just to be sure, same thing. After looking on the internet for a day and a half thought maybe a NSS in the tranny but I think I have the 5R110 that does not apply??

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Oil Leak Around Cam Sensor

I have been dealing with a oil leak for quite some time now, oil seeping from what appears to be around the cam sensor. About a year ago I pulled the cam sensor replaced the o rings that were cracked and split out figured that was my problem. drove it for another year continued to have same seeping oil leak. cleaned it up real good dyed the oil and checked again and seems to be same issue same spot around cam sensor. Pulled it again o rings are perfect but it seems as if that is where the leak is seeping from based off the uv dye I used. is there something else right around the cam sensor that I am missing that could be the cause? I have checked ipr, crank, dip stick, hpop cover, valve cover, glow plugs, a few other spots and have found no other leaks from any other than around that came sensor.

2006 F250 6.0 King Ranch

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Coolant Leak?

I have a O6 F250. Egr delete and a new oil cooler 20k ago. I have been dealing with missing coolant for about 6 months. A little here or there but it has gotten really bad the last few weeks. My last attempt was to replace the degas cap. Stopped the missing coolant for a 30 mile trip. Just to clarify it had gotten to the point I was adding one gallon per 20 miles. Needless to say I was thrilled. Next morning I came out to find coolant under the truck. Plastic Y under degass, so I replaced it. 25 miles and none missing. Next morning fluid under the truck. Now it's the egr hose.

Replaced it with a gates hose and new clamps. Fill it up with coolant go inside and its leaking in the same location. Its a pure pleasure to undertake. So I assume these leaks weren't previously leaking because the degass cap wasn't pressurizing the system. That being said the leak is on the oil cooler side of the egr hose. The snap lock fitting that was on the original housing spins around. Should that locking mechanism be removed before the hose is secured and clamped? This is the only thing I can come up with as the culprit. I have searched the information on the site but can't find any mention of it needing to be removed. The clamps are the right width and everything is seated.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 V8 - Hard Start / Rough Idle / Shaking - No Power When Cold

I'm new to diesels. I just bought a 2004 F250 with the 6.0 V8. I have the high and low circuit, contribution codes on cylinders 4 and 8. I've only had the truck for a few days but I've been reading a ton. The symptoms are hard start, rough idle/shaking, no power when cold. When it heats up and I'm over 2000 RPM it seems to be just fine. Even when hot and below 2000 RPM it does ok. I've check the FICM. It reads 48V with key on and 48V running. My plan is to do the following:

Change the Fuel Filters
Change the oil filter
Change Air Filter
Change oil with 5-W30 synth and I have both Hot Shot/Rev-X

If that doesn't work, I'll replace the two injectors. How does that sound.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Transmission Shifts Hard To A Lower Gear

I currently have a 2006 F-250 6.0 with 187,XXX.

My problem that i am having is that the transmission recently within a couple weeks started acting weird about the same time 3 of my fuel injectors started failing. When i start up the truck and put it into drive it takes about 3-5 seconds to shift. Once it's in drive it runs pretty well but it will start shifting out of normal when i go to accelerate. Also when i go to slow down sometime the transmission shifts hard to a lower gear. I also have a video of the sound that it had started to make since its hard to describe.

Here are attached videos and photos. I want to hopefully fix the problems myself so i can learn more about my truck. I am going to handle the fuel injectors here soon since 2 are failing and ones about to these have been causing the truck to shudder at around 47-53 mph but after that its fine.

The transmission is stocked and never been altered, i do admit for 3-4 years I have changed the fluids or filters.

The truck is bullet proofed, sct tuner, upgraded turbo from stock, 4" exhaust, head studs and new everything when the engine was rebuilt and bulletproofed.

I plan on going to ford tmw to have them figure out the problem and hopefully its just solenoids so i can fix it myself. I have a link posted also where you can hear the noise it has been making when in R P and when shifting going down the road and it is a automatic.

YouTube.....

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Ford 6.0L Power Stroke Diesel :: Oil Leak Under Turbo Compressor Housing

I have a small oil leak that is showing up under my turbo compressor housing. It's starting to show a little in the valley. Not a big leak, just not sure were the source is and would like you opinions and recommendations. I have been cleaning it up every few days, drive it then use a mirror and rag to try and locate the source.

Here are some pics, I hope I took some that are good enough. Unfortunately I cleaned up the oil before the pics, but I circled and marked the location.

Concerned about the turbo, but I don't understand this leak since it's not coming from the center section. The turbo drain pipe is new and it does not seem to be coming from there. The leak is not enough to show a change on the dipstick the last 3-4,000 miles as far as I can tell.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Glow Plug Fault - Hard To Start When Cold

I'm new to owning a diesel. I have a. 2004 f250 6.0. I gotta smog the truck this weekend but the check engine light is on. Fault is P0674. I've notice during the day it starts up fine but at nights, lately it's been low 40 outside it won't start. Where to start at.

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Ford 6.7L Power Stroke Diesel :: 2015 F250 Hard To Start When Fuel Level Reached 1/4 Tank

I recently bought a used 2015 F250. When the fuel level reached 1/4 tank it became hard to start. Sometimes up to 6 seconds of cranking to get it to start. I filled it up with fresh diesel and it fired up as soon as I turned the key. A week later the problem returned, this time I was above 1/2 tank. I run the recommended additives, I changed both fuel filters, but it didn't work. I have only had the truck 3 weeks, and it still has a warranty. There are no fault codes, and the truck run great once started. What could be wrong.

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Ford 6.0L Power Stroke Diesel :: 2006 - Hesitates - Hard Start?

I have a 2006 f250 with a 6.0 and I am having some issues with a hesitation and lose of power. The hesitation is worse when under load and other times is not so bad. Also it is non existent at higher RPMs (2500 and up). I changed the egr valve 2 months ago and it seemed to fix the issue (95%) but now it is running bad again. I used Hot Shot oil additive 2,500 miles ago and I changed the fuel filters and changed to 5w 40 Rotella synthetic oil, nothing has changed. I had the FICM changed a year ago with new software updates, still didn't fix it 100%.

Now I am having a "hard" start issue. It takes a bit for the truck to turn over. My batteries are 12 months old and I just replaced the alternator so I am not sure how to proceed.

I did just buy a Scangauge II and I am still figuring out how to use it. It says there is no codes.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 Hard To Start After Warmed Up

I have a 2006 F350 6.0L. That is Having trouble starting after it is warmed up. Ive been told multiple things it could be but the one ive been told the most is the Stand pipe or dummy plug in the oil rail having a small leak. Is this correct? Or is there something else i need to Check??

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Ford 6.0L Power Stroke Diesel :: Air Leak / Slow Turbo Response / Code P0299

I am fairly new to working on diesel engines. I was towing a camp trailer and got a P0299, Turbo Charger Underboost engine code. I never gotten any other codes other than this one when towing. I decided to pull the turbo and clean the vanes. Everything seemed to go back together good but now I hear what sounds like an air leak coming from the turbo area. The boots on the intercooler pipe are in good shape, I only loosened the clamps at the intercooler and the turbo. Left the boots on the pipe. I have tightened the clamps around the exhaust pipe connections with no change. I also seem to get a slower response from the turbo and possibly not as much psi as normal (according to dashboard gauge). I have driven the truck five or ten miles trying to work the turbo and have not gotten any engine codes to this point.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - No Start When Hot?

My 2006 F-250 6.0PSD has a new hitch. Tonight it would not start once hot. It cranked and cranked but no start. My scanner showed ICP readings of 366PSI during cranking. Far below the 500PSI needed before the computer will fire the injectors.

So is this the STC fitting at the HPOP that is failing? If so how long will she start cold and drive normal before she leaves me stranded? I have the fittings and new dummy plugs and stand pipes as well. I was waiting to to do this work until I had the money for an new EGR cooler and oil cooler.

I know my oil cooler is failing as my deltas are showing a 15-19 degree spread over my coolant temps.

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Ford 6.0L Power Stroke Diesel :: 2004 - Turbo Would Not Spool Until Revved The Engine Hard

It started after a blue spring upgrade. my turbo would not spool until we revved the engine hard then it kicked in and it's kinda worked since then.. it feels like the truck is struggling on acceleration and the boost builds fast up to 30lbs, the EBP seems to be stuck at 21.48psi until your in 3rd then it jumps and I have power again, also the turbo dumps (farts) if I let off even a little until the EBP jumps then no issues. I replaced the sensor and it's stuck at 21.48 all the time.

Now, I unplug it and it jumps between 26 and 28psi, plug in the old sensor while it's out laying on the motor (not installed) and right back to 21.48. I don't know where to go with this and it's my only truck so I need it running. also it was blowing the intercooler boot off at the turbo during a normal acceleration and the turbo spool has a howl to it when EBP is stuck...

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Ford 6.0L Power Stroke Diesel :: Turbo Seal Leak / While Smoke And Smell Like Poured Raw Oil On Hot Manifold

I suspect I have a turbo seal leak. My 2004 E350 6.0 smokes like crazy. The smoke is white and smells like you poured raw oil on a hot manifold. Definitely not diesel smoke. How can I tell if it's my turbo without tearing it out?

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Won't Start / No Cranking

I have a 2006 f250 superduty 6.0. The truck ran fine a week ago and than died as I was going to take it for a drive. I figured out that the fuel pump (air dog system) was not working. I fixed that and primed the pump. The truck still won't start. When it first happened the truck would crank but not start. Now all I hear is the starter but no cranking. Both filters could be replaced. The bowl to the upper is dry when I take the cap off. However fills up when you turn the key on. I'm not sure what else to try and I need to get this truck started.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Smoke At Start Ups

I have a 2006 Ford F-250 6.0 powerstroke with 100,000 miles and it puts out a puff of smoke at cold start up every time and also when I run it then park it for maybe 1 1 1/2 and it puts out a puff and also I noticed when I get to work with is about a 20 minute drive I get there around 8 then leave at 5 I noticed it puts out a puff then if I watch the exhaust I can see a slight haze but I figured it's just condensation.

Here's the list of stuff I have put on the truck... Oringed heads by librator performance, with oem gaskets every thing, arps head studs, egr delete, airdog 2 fuel system,mtw stage 2 turbo, bulletproof ficm,coolant filter, banks intake, fuel pressure set at 68 and fuel regulator return.

Here's a list off parts I put on trying to fix the smoke I put in 5 injectors because the ford ids had a slight change and after that it was straight line I put in hpop and turbo drain pipe and I tested the ficm and its 48 with the key on and cranking and running...

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