Ford 6.0L Power Stroke Diesel :: 2006 F250 - Transmission Shifts Hard To A Lower Gear


Jun 25, 2017

I currently have a 2006 F-250 6.0 with 187,XXX.

My problem that i am having is that the transmission recently within a couple weeks started acting weird about the same time 3 of my fuel injectors started failing. When i start up the truck and put it into drive it takes about 3-5 seconds to shift. Once it's in drive it runs pretty well but it will start shifting out of normal when i go to accelerate. Also when i go to slow down sometime the transmission shifts hard to a lower gear. I also have a video of the sound that it had started to make since its hard to describe.

Here are attached videos and photos. I want to hopefully fix the problems myself so i can learn more about my truck. I am going to handle the fuel injectors here soon since 2 are failing and ones about to these have been causing the truck to shudder at around 47-53 mph but after that its fine.

The transmission is stocked and never been altered, i do admit for 3-4 years I have changed the fluids or filters.

The truck is bullet proofed, sct tuner, upgraded turbo from stock, 4" exhaust, head studs and new everything when the engine was rebuilt and bulletproofed.

I plan on going to ford tmw to have them figure out the problem and hopefully its just solenoids so i can fix it myself. I have a link posted also where you can hear the noise it has been making when in R P and when shifting going down the road and it is a automatic.

YouTube.....

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When the truck shifts into 5th gear i instantly feel a constant vibration and noise until it shifts to 6th gear. This happens nearly every time while driving at 40mph. Rpm range 1200 - 2000. I bought the truck new on June 30th and noticed the problem on my way to work on Monday July 2nd. Took it to the dealer on July 5th and the tech said it was the torque converter slipping. I drove it home because they didn't have time to work on it. Took it back on July 12th and the dealer has had it since (currently 30 days) They originally told me it was not the engine or transmission and it was an exhaust problem. Last week they said it was the motor mounts and said they would be done.

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Everything was fine, running PHP 200X tune, switched to PHP 65 tow and took the 5er toy hauler on vacation last month. Pulled a lot of mountains,etc. While camping, took the truck unloaded to get fuel. Engaged tow/haul going down a mountain to utilize engine braking and the tunes "exhaust brake" and the trans slammed HARD into first gear. This happened twice. I refrained from using tow/haul. Heading home 450 miles with the 5er, I utilized tow/haul again (had it on the whole time, just like on the way down) and the truck and trans were flawless. Get home, switch back to 200X, and I'd say within a week or so, began having trans issues. Loaded stock tune, reset KAM with SCT, disconnected batteries with headlight switch on for a couple days, reloaded 200X and drove it for a couple days. No change.

It felt like the trans was slipping, not "going" like it should when on the throttle, and would sometimes not want to upshift. It would just act "weird". This would usually occur under 40 - 70% throttle (I rarely ever get on it more than that), but sometimes less. Never got any check engine light or tow/haul flashing.

So today I finally did what I should have weeks ago, took off work and ran the truck to a shop.

- First the tech hooked it up to the scanner. No codes.

- Test drove it. He said it drove fine for him. It was fine for me as well, driving it from my house to the shop (I didn't "get on" the throttle though).

- He monitored the voltage from the trans temp sensor. He said the voltage was fine, didn't spike or do anything crazy. He didn't seem 100% positive on this but, said it starts out at 5V cold and voltage should drop as the temp increases, which it did. However, the temp started out at 300 and then dropped to 200 as he was driving. #1 the temp isn't (shouldn't be) that high, and #2 it should increase while driving not drop. The temp shown on my Torque Pro app hit 149 on the way to the shop and 168 on the way home (90 degrees outside). So he seemed to think there was something screwy there.

- While driving it, his scanner showed a trans overheat (over temp/high temp, whatever) code, but no check engine light or tow/haul flash.

- Drove it home. Trans was fine until I got on it a bit and then it acted funny again. But just driving normal with light throttle it is fine.

* Thinking about trying a new temp sensor.

* Could it be in limp mode which is why it feels like it is slipping, i.e. doesn't have the normal power I'm used to?

* When the tow/haul light flashes, is it the tow/haul light on the instrument cluster? That's the only thing that lights up when I'm in T/H. Where you push the button never lights up. Assumed it was just white lettering and not a light.

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I have a 97' PSD I'm thinking of giving a nice paint job and a flat bed but am reluctant to do so due to financial concerns and the fact that some folks may not want to see me pull up in an old truck no matter how nice it looks. My tranny temps have been stating under 200F and I really keep an eye on the temps when running up and down the hills while towing. The trailer is a 35' Gooseneck with a max GVRW or 14,000 pounds. Should I wait for the tranny to grenade and then drop in a built tranny and if so who's building these tranny's stronger than stock? Long time no see but this site has always been my go to for all my Ford truck questions, upgrades, etc.

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Ford 6.0L Power Stroke Diesel :: F250 - Jump Shifts From 2nd To 3rd

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Video : F250 shifting problems - YouTube ....

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If I let it warm up it eventually goes away until it cools down again. I did take into the dealer and they said that a) there is definitely something wrong with the torque converter and b) I might actually need a new transmission which is anywhere between 4-7k depending on if its a reman or new.

This truck is barely broken in and I at this point have not towed a single thing with it. I had thought the transmission was covered up to 100k but it looks like it's only covered to 60 or 75k (I forgot which).

I've opened up a case with Ford but they kicked it back to the dealer. The dealer service manager has been really NICE and is definitely on my side that this SHOULD HAVE NEVER HAPPENED at this mileage. They also don't know how to fix it without pulling apart everything which is a lot of labor.

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Ford 6.7L Power Stroke Diesel :: Little Twang Sound Coming From Trans Between 3 - 4 Gear Shifts

Having transmission problems? Everything I've read before says these transmissions are better than gm Allison's and they can handle up to 600 horse before you gotta worry about beefing them up but mines starting to act funny.

How important is the transmission tune? My truck it's tuned with the spe hot tune and trans tune. Didn't like the way it clunk bang hard shifts though so I ran factory trans tune for a while but it felt very soft like it was slipping when I got after it on the performance setting of spe hot so I went back to spe trans file.

I get a little twang sound that sounds like it's coming from the trans between 3-4 gear shifts, initially only heard it after getting on it hard in performance but it's getting worse and happens on stock power level under light acceleration now sometimes. Also I lost all gears briefly and it wouldn't shift into manual at all when I stopped to turn around the other day.

Working fine in drive but when I shifted out to reverse it had nothing in any gear and manual wouldn't light up on the display. I shut it off and restarted the engine and it came back and worked fine after that but not sure what happened there, don't think it's good though. Did using the stock transmission file with the hot engine tune or the hard clunk bang custom trans file up my trans, freak malfunction?

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I've been having rather slow throttle response with my 6.0 f250 diesel at lower RPMs. Obviously, this is to be expected to some point.. Whether I'm cruising on the highway or through the neighborhood, if the truck is at lower RPMs and I try to accelerate, it doesn't want to. In order to get it to accelerate, I have to press the gas down enough to downshift it then it'll take off.

The truck doesn't have a loss of power at higher RPMs, it takes off like a bat out of hell. I've put 175CC injectors in, tuned it, power max turbo, EGR deleted / studded, etc. It's almost go out with acceleration, or go turtle power with acceleration.

Oil pump was replaced a couple years ago. This problem existed through it all, and it's rather annoying. The truck doesn't want to produce any low end power. If I try to hit the gas enough to accelerate but not enough to force a downshift, I'll just blow smoke, spool the turbo, and barely accelerate until I down shift or push the truck through it. Turbo PSI is roughly ~15ish-20ish during the sluggish transition.

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Took it back to the guys who did the rebuild. They drove it around and noticed that the computer reported no codes. They claimed it was the TPS and said to replace it. I did. Problem is still there.

Took it to a highly trusted mechanic. They said they think the valve body needs replacing but they don't do transmissions. The guy they recommend drove it around and he thinks it is the torque converter.

I am wondering what causes the computer to decide when it is time to shift into overdrive and I am wondering if there is some sensor that has gone whacko and needs to be replaced instead of starting to tear the transmission apart.

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My friend has a 2006 F-450 and he said the Tow/Haul light blinks and the shifts are real slow. He has stopped towing now and it still drives.

I have read everything from toasted tranny to chaffed wire harness across tranny crossmember to the TFT sensor. My guess is the TFT sensor given his symptoms. If I am right the sensor is just to the rear of where the dipstick comes thru the tranny case. 1/4 turn and pull it out. Kinda like a bulb I guess.

Another question, is it necessary to replace the harness while in there as well? Is the Connection listed below the harness I am asking about? I found these parts on a thread from here:

Sensor (1): 3C3Z-7H141-AA;
Connection (1) 4C3Z-7G276-AA;
Gasket (1): 3C3Z-7C155-DA;
Fluid (10): XT-6-QSP

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I have a 2003 Santa Fe 3.5l FWD 155k miles. Car has been incredibly trouble free until now. When the transmission up-shifts from 2nd to 3rd there is a hard jolt. All other up-shift and down-shift points work smooth. Occasionally will shift smooth just after I start the car or if I am accelerating hard. The rough shift happens whether I am in D or use the "manual" shift control. This coincidentally(?) started just about the time I had a battery die hard and an O2 sensor fail. Both have been replaced. Changed the AT fluid and no difference. No engine codes, but I think the AT codes don't show there? What might be going on? Any chance the battery failure had anything to do with this? Seems odd that battery, O2 sensor and transmission all start acting up at the same time.

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Ford 6.7L Power Stroke Diesel :: When Engage Low Range In The Diesel / Transmission Starts In 2nd Gear

Well, last night I took my F-350 up a wheeling trail. I'd been up quite a few times in my old Rover, so I knew I could go a ways in without damage. Just uphill, muddy, and ruts / rock steps.

One thing I notice is that when you engage low range in the diesel, the transmission starts in 2nd gear. My previous gas Super Duties always started in 1st. I'm assuming this is to protect the transfer case from torque overload. Also, the throttle response seems to change when low is engaged (the pedal becomes less responsive, which is nice).

I've had the gas Super Duties off road before, and all of mine have had the locking rear diff. The diesel lugged along perfectly. My biggest fear was crunching the DPF / SCR / DOC canister on a rock step. In that respect, I'd rather wheel a gas. The manual shift function makes a lot of sense in low range - you can force a start in 1st, 2nd, or 3rd. And prevent meaningless up / down shifts since the grade can change quickly.

These trucks' biggest hindrance is their size. However, if you have the trail room, they are actually excellent off road. Many people look at a Super Duty and see a vehicle good only for pulling or hauling. Not so, these trucks are as good as a Jeep off road, again with trail room being the only concern. The locking rear diff was never really needed, but I engaged and disengaged a few times to keep the mechanism free. I really love this feature.

One thing that happens frequently for me in north-east wheeling is water crossings. Could be a simple brook but mostly it is mud holes encountered on tight trails. In some cases these are only a foot or so deep; in other cases they are 4 feet deep. Ford states to "try" to keep the water below the level of the hubs, which amounts to about 15". Aside from possible front axle contamination, my biggest concern would be the electronics on the diesel which are mounted to the frame or floor pan (transmission module, NOx module, etc.) The gas Super Duties don't have these concerns. In the old days, as long as a diesel had air, the engine would run under water. This engine requires electronic control of many things, including the injectors...so it won't. There are also some axle / transmission breathers which run about floor pan high to be concerned about, but these can be easily extended.

Maybe it's due to the twisty frame which GM loves to insult Ford about, but these trucks have excellent wheel articulation. I'd be surprised if a coil sprung power wagon flexed more, at least in the rear. I'm impressed.

Finally, the traction control. I experimented a bit on a slippery rock step. This was the only step which required the rear locker - sort of. The front wheels climbed the step, but the back flexed to the point of one rear wheel basically almost off the ground and severely unloaded. With 4x4 Low engaged, and traction control "off" as much as Ford will allow, the truck could not pull itself up. Turning traction control on allowed the truck to very nearly pull itself up. A little more throttle / finesse probably would have gotten the truck over, but lots of ETC operation glazes the brakes and spews brake dust everywhere. Being able to start in a higher gear manually really adjusts the torque control. Locking the rear end and the loaded wheel bit right in and she went up and over.

When doing some off-road driving, the "off-road" screen for those of you with the LCD message center is kind of fun and informative to watch. It's nice to see how far your wheels are turned left or right when spinning in ruts or what crazy angle your truck is on. Howie Long could probably document the exact up / down / left / right slope angle a Super Duty needs to be on in order for the tailgate not to open. I never had an reason to open the tailgate while in these crazy angles, of course.

Overall, very impressed. It's not as good as my old Range Rover, but I would say more talented off road than ALL other Ford vehicles except the Raptor.

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