Ford 6.0L Power Stroke Diesel :: 2006 F250 - Smoking After Turbo Rebuild


Dec 5, 2015

2006 f250 egr delete banks intercooler / cac tubes. Afe intake ... Sinister egr delete plate..... Truck smokes when sitting at a lite upon take off. Removed down pipe found slight amount of oil. Removed turbo put a kit in it and it is worse now. The turbo was in bad shape. The thrust bushing was pretty ate up and it had a lot of shaft play. I cant believe it wasn't hitting the housings. My thought was maybe the housing is bad. If the orings fail on the vgt solenoid what happens ? The vgt is working cause i can throttle it with the auto ingenuity...

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Alternator Rebuild - Charge Light On Intermittently?

My 2006 F250 has a single alternator and recently the charge light is on intermittently and I have watched output voltage fluctuate between 12.4 to 13.5 ... sometime a .3 volt bounce one way or another for no noticeable reason.

So rather than buy a new alternator, I would like to replace the voltage regulator and put in some new brushes.

What are part numbers that I need to pick up?

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Turbo Flutter After 50% Or More Acceleration

So I bought my first diesel last night and I'm in LOVE!!! It's an 06 F-250 with 6.0 (obviously). It's bulletproofed, rebuilt FICM, EGR deleted, and 4 inch exhaust IIRC. Previous owner had an issue with the turbo and replaced it. New turbo was DOA so he rebuilt it (sort of) and added a precision turbo (again IIRC) back housing (I think) to it. It has an SCT tuner as well and I have it set on the custom economy tune. Is this normal? Is there something I need to be doing about this?

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Hard To Start - Turbo Leak?

I just picked up a 2006 F250 6.0. It was having hard starts. Anyways before I started using it I started tearing things apart cause I knew for sure the turbo was leaking so that had to be resealed. I just picked up a 2003 turbo today for it out of a used truck that had 144000 kms on it. (was in an accident). I am gonna post up a few pics here of the engine bay area, there is a huge amount of old oil I believe to be, I am wondering if it was a leak or spilled oil. I am going to be cleaning this up. Putting 03 turbo in here, doing a service and then plug my Tablet with torque pro and post up some numbers and see how healthy she is. Before I post any pics Is there a way to make these pictures clickable instead of them taking room up on the page?

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Slow Turbo Boost Off The Line?

The ford dealer in Las Vegas replaced my turbo with a remanufactured one. Coming off the line (like quickly pulling into traffic) it goes flat on power until I get a few RPM's. Even with the old turbo it never did that and I drove it for the last 30k miles with it throwing the low turbo boost code. They put a little over 100 miles on it for road testing (I did have other things that they worked on. {4x4 2006 F250, 6.0 engine, 110k miles and I bought it new}....

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Ford 6.0L Power Stroke Diesel :: 2006 F350 Won't Start When Engine Is Hot / Smoking A Lot

The truck seems to be smoking a lot when I do start it then once I drive it for a second the smoke stops. The truck will not start after the engine gets hot..

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - Turbo Shaft Broken

Having a turbo shaft that broke? My 03 F250 turbo shaft was just replaced by the dealer, actually the whole turbo. This is the 4th turbo. Truck has 48000 miles on it. 1st 3 turbo's had sticking unison ring & vanes but this one had a broken shaft. Mechanic said unison ring & vanes were fine.

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Ford 6.7L Power Stroke Diesel :: 2012 F250 - Loosing Boost And Turbo Sputter

This is a common problem. Mine goes to dealer in the morning for it. I haven't seen any recent posts within the last year on this. Did ford ever find a fix for my problem? When going up hill at low rpms I lose boost and hear the stutter out the intake..

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - No Start / Lost The Upper Turbo Hose

I have an 03 super duty with the 6.0, came back from vacation with my 5th wheel in tow. Lost the upper turbo hose twice on way home. Managed to get it rigged and made it home and parked it. a week later went to uncouple and move the truck and had some very strange issues. Started fine but could barely make it up driveway (no trailer at this point). No power, felt like when turbo hose came off. Got it moved and checked turbo hose and all was good?? Went out a couple days later and no start.

Checked all relative fuses and relays and all checked good. Jumped starter solenoid and starter worked fine. turned key on and jumped quick connect on right side of engine compartment to battery and it fired right up and ran. Jiggled shifter around in park and neutral and nothing. BTW I always here the relay clicking and swapped with one of the others just to be sure, same thing. After looking on the internet for a day and a half thought maybe a NSS in the tranny but I think I have the 5R110 that does not apply??

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Shifting Hard / Oil Leak Coming From Some Seals On The Turbo

This is is a truck I hardly know anything about. My wife bought it while I was deployed for herself and when it comes to vehicles she's an idiot. No, really she told me she bought it because at horse shows everyone else has one.

I noticed an oil leak and had a reputable shop look at it. They told me it was coming from some seals on the turbo. Long story short there is a brand new turbo on there, stock replacement. Now it seems very under powered and shifts hard. Pressing down anything more than 25% throttle will cause hard shifting or no shifting at all. It'll stay in second until I ease off the throttle.

I tried searching a few terms but I'm not sure what to look for. I don't know if someone has messed with the tuning. Broken clamp on the turbo. Replaced and everything is back to normal...

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - No Power At All / Turbo Was Not Kicking In

I have a 06 f350 superduty with a 6.0 I have had injector problems before with the motor even hydro locking no start this is the problem my truck started blowing white smoke with a strong diesel smell everyone said it was oil cooler but I took it to a ford garage the guy said I had 2 injectors hung open and wasn't hydro locking and suggested to put all 8 in so I did 3400.00 not I went to pick it up had no power at all turbo was not kicking in so I took it right back to them they checked it out said turbo was sticking had to clean it it would take 6 hrs. said the fuel In the motor caused it it was working fine when I took it to them now they say maybe a new turbo are they giving me the run around or is this possible....

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Coolant Loss - Wet Spots On The Tube Coming From Intercooler To Turbo?

My friend is working on a 2004 6.0 F-250 and it has used 75% of the coolant in the overflow bottle in 5 days. Can't smell coolant either. The inside of the tailpipe is wet soot black and there are wet spots on the tube coming from the intercooler to the turbo at the turbo and the intercooler. He's thinking EGR cooler.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Taking Out Turbo Bolts?

I for the life of me can not even see the bolts to take them off.

2006 F350 4X4

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Ford 6.0L Power Stroke Diesel :: Truck Won't Start / Crank After Oil Cooler Rebuild

Had to do the icp sensor originally. went in from the top and discovered my oil cooler was failing too. so i did that. with weather (too tall to fit in the garage) and life getting in the way it's taking me 2 months a little here n there to actually get it done so she's sat for a while. yesterday was moment of truth to get it started again. the batts were old before i started working on it. so i replaced those yesterday.

I've tried and tried to get it to start and it won't turn over. it did for one tenth of a second try. nothing since. I saw that my shifter wasn't exactly in park so i wiggled it and tried to crank it again and now it won't even crank. I have a feeling somehow the transmission isn't reading in park or neutral so it's refusing to crank. I really don't want to tow it.

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Ford 7.3L Power Stroke (1999-2003) :: F250 Missing And Smoking A Lot / Light Blue Almost White

Just picked up a 99 F250 7.3 Stroker, it had sat for two years in a warehouse, the truck had just had reman injectors put in right before it was parked. We fired it up, and it was missing, and smoking a lot (light blue, almost white) I checked the oil filler cap, and no water on it, after it ran for a while, it stopped. Shut it down, went and got my trailer ready to load the truck, fired it up, and no smoke to speak of, by the time I got it to my trailer, still no smoke.

I revved it against the governor a few times, hoping to clear the miss (figured may have been trash, or a sticky injector from sitting so long) It is turned up pretty good, as it came with a Superchip Super Tuner. It seems to hit on all eight above 2500 RPM or so. Brought it home, and took it out on the road, it seems to only miss under 2500 RPM or so. I took of from a dead stop, then got on it hard at about 15 to 20 MPH, it took of nice, then all of a sudden, the tach started climbing like the trans was slipping, looked in the mirror, and the tires were smoking, guess they broke loose when the boost came in!

I let it idle and warm up for a good half hour and noticed a lot of pure white smoke coming from the exhaust, went back to it and it was steam, I took the oil filler cap off, and there was a lot of steam coming out of there, pulled the dipstick, more steam, I then noticed the degas bottle was low, I topped it off, and got in the truck, and revved it a few times, then held it at 2500 RPM for about a minute, It started blowing water out from under the degas bottle cap. I called the guy I got it from, and he did NOT put new injector sleeves in when he did the injectors, I don't see any oil in the water, but there is water getting on the oil filler cap now! Does it sound like a head gasket, or an injector sleeve?

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Ford 7.3L Power Stroke (1999-2003) :: 2000 F250 - Smoking When Rev The Engine And Imbalance On No 1 Cylinder

I have a 2000 7.3L f250 superduty. after rebuild and a yr now have engine smokes when you rev the engine and an imbalance on No1 cylinder causing injector to carbon up poss from prev misfires due to injector harness now solved? Found the turbo exhaust outlet pipe leaking oil we think because the wrong size clamp fitted. will fit new clamp tomorrow but if this does not solve problem what next? This has now cost thousands and still having problems...

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Ford 6.0L Power Stroke Diesel :: Smoking Excessively / Intermittent Unresponsive Throttle

Ok so the other day the truck started smoking excessively (white smoke) mostly just when cold.. I didn't think a whole lot of it because I figured injector stiction. (The truck has 160,000 mi on it). There was not a noticeable miss while idling though. Last night I was driving and started to get an unresponsive throttle and it continues today after its warmed up. It does it when its cold also. Got a CEL today and went to Autozone for the code read...

U1900, P0528 & P0404
P0404 EGR valve
P0528 Fan speed sensor
U1900 ???

I am going to look at EGR valve here shortly and clean it try to get it functional again but I think it is coincidental and it doesn't have anything to do with the throttle issue...

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Ford 6.0L Power Stroke Diesel :: Rear Brake Smoking On Driver Side?

Any recommendations on brake calipers and hose?

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Ford 6.0L Power Stroke Diesel :: Oil Burning Smell - Smoking Rear Drum / Hub

Got home today and smelled the "oil burning" smell. Blue smoke, didn't smell like brake pads. The smoke was evident from the right rear wheel. Put her in the garage and pulled the wheel. By the time this was done there was no smoke and no fluid anywhere, but there may not have been when it was smoking either. The drum was hot, the axle housing was not hot until closer to the drum/disc/wheel. The differential was slightly warm. Vent was not plugged. No obvious accumulation of lube or fluid on the inside of the wheel. Plenty of disc pad left. The actuator for the emergency brake that sticks out the back of the brake/plate assembly was super hot.

If I decide to pull the hub/rotor to inspect the brake shoes am I getting in far enough to commit to doing a full hub/bearing/seal inspect replacement? I'm getting old enough to pay a shop for this stuff and save my back, but if it's a no-brainer repair to get new seals I'd like to do it and save some bucks. Might as well do both sides right?

I'll be driving cross-country in June with a slide-in camper and want it done rather than a band aid job. It's never been checked before. 2006 F350 -- 150k miles. I'll keep searching the forum for answers but would like some opinions...

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Lost Power Then Died

My 2006 F250 was towing my 5th wheel when it started to loose power and eventually died. Would not restart. Replaced all fuel filters to no avail. Towed to mechanic shop. Has a little over 100,000 miles on it. Waiting for mechanic to check it out.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Getting Hot While Towing

I have an 06 F-250 with 122,000 miles. When driving empty at 70-75 mph the coolant temp runs 194-200 and the oil temp 5 to 10 degrees higher at the most. When I pull my travel trailer the coolant temperature will start to steadily climb then abruptly drop down under 200. I have seen the coolant temperature pass the oil temperature when this happens.

The last time I pulled the trailer I was driving at 60 mph and the coolant temperature climbed to 220 then dropped to 196. A few miles later it climbed to 230 then dropped to 200. While the temperature was climbing I slowed to about 45 mph. As it was dropping I accelerated and the temperature continued to drop.

I have flushed the cooling system, replaced the thermostat and cap with no improvement.

The pickup has an SCT tuner set to street 1 and I was told by the previous owner that the egr was deleted, but the stock egr cooler is in place. It is possible that a plug was put in. I pulled the egr valve and the carbon coating on it is gooey like it has been wet.

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