Ford 6.0L Power Stroke Diesel :: 2003 F250 - Turbo Shaft Broken


Sep 11, 2015

Having a turbo shaft that broke? My 03 F250 turbo shaft was just replaced by the dealer, actually the whole turbo. This is the 4th turbo. Truck has 48000 miles on it. 1st 3 turbo's had sticking unison ring & vanes but this one had a broken shaft. Mechanic said unison ring & vanes were fine.

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Ford 6.0L Power Stroke Diesel :: 2003 - Broken Shaft At 47000 Miles?

Just got a look at my 03' 6.0 turbo at Ford dealer. Truck still had boost but a real bad noise that was hard to describe. Pulled codes but no turbo code like the last turbo's. All the vanes were fine & no rust on the unison ring BUT the turbo shaft was broken. 3rd turbo went at 13,700 miles in July 2005 & now have 47,700 miles. I know I should drive it more but at 75 & having sold my boat it does't get driven to much.

I use Stanadyne with every tank full & drive it hard at least once every week to give the turo a workout. Use only Motorcraft oil every 3500 miles. Broken shaft on turbo would move about a 1/4 " on one end & a 1/2" on the other end. Ford service said they have seen shafts break before but said it was nothing I did to cause it.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - No Start / Lost The Upper Turbo Hose

I have an 03 super duty with the 6.0, came back from vacation with my 5th wheel in tow. Lost the upper turbo hose twice on way home. Managed to get it rigged and made it home and parked it. a week later went to uncouple and move the truck and had some very strange issues. Started fine but could barely make it up driveway (no trailer at this point). No power, felt like when turbo hose came off. Got it moved and checked turbo hose and all was good?? Went out a couple days later and no start.

Checked all relative fuses and relays and all checked good. Jumped starter solenoid and starter worked fine. turned key on and jumped quick connect on right side of engine compartment to battery and it fired right up and ran. Jiggled shifter around in park and neutral and nothing. BTW I always here the relay clicking and swapped with one of the others just to be sure, same thing. After looking on the internet for a day and a half thought maybe a NSS in the tranny but I think I have the 5R110 that does not apply??

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Smoking After Turbo Rebuild

2006 f250 egr delete banks intercooler / cac tubes. Afe intake ... Sinister egr delete plate..... Truck smokes when sitting at a lite upon take off. Removed down pipe found slight amount of oil. Removed turbo put a kit in it and it is worse now. The turbo was in bad shape. The thrust bushing was pretty ate up and it had a lot of shaft play. I cant believe it wasn't hitting the housings. My thought was maybe the housing is bad. If the orings fail on the vgt solenoid what happens ? The vgt is working cause i can throttle it with the auto ingenuity...

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Turbo Flutter After 50% Or More Acceleration

So I bought my first diesel last night and I'm in LOVE!!! It's an 06 F-250 with 6.0 (obviously). It's bulletproofed, rebuilt FICM, EGR deleted, and 4 inch exhaust IIRC. Previous owner had an issue with the turbo and replaced it. New turbo was DOA so he rebuilt it (sort of) and added a precision turbo (again IIRC) back housing (I think) to it. It has an SCT tuner as well and I have it set on the custom economy tune. Is this normal? Is there something I need to be doing about this?

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Hard To Start - Turbo Leak?

I just picked up a 2006 F250 6.0. It was having hard starts. Anyways before I started using it I started tearing things apart cause I knew for sure the turbo was leaking so that had to be resealed. I just picked up a 2003 turbo today for it out of a used truck that had 144000 kms on it. (was in an accident). I am gonna post up a few pics here of the engine bay area, there is a huge amount of old oil I believe to be, I am wondering if it was a leak or spilled oil. I am going to be cleaning this up. Putting 03 turbo in here, doing a service and then plug my Tablet with torque pro and post up some numbers and see how healthy she is. Before I post any pics Is there a way to make these pictures clickable instead of them taking room up on the page?

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Ford 6.7L Power Stroke Diesel :: 2012 F250 - Loosing Boost And Turbo Sputter

This is a common problem. Mine goes to dealer in the morning for it. I haven't seen any recent posts within the last year on this. Did ford ever find a fix for my problem? When going up hill at low rpms I lose boost and hear the stutter out the intake..

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Slow Turbo Boost Off The Line?

The ford dealer in Las Vegas replaced my turbo with a remanufactured one. Coming off the line (like quickly pulling into traffic) it goes flat on power until I get a few RPM's. Even with the old turbo it never did that and I drove it for the last 30k miles with it throwing the low turbo boost code. They put a little over 100 miles on it for road testing (I did have other things that they worked on. {4x4 2006 F250, 6.0 engine, 110k miles and I bought it new}....

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Shifting Hard / Oil Leak Coming From Some Seals On The Turbo

This is is a truck I hardly know anything about. My wife bought it while I was deployed for herself and when it comes to vehicles she's an idiot. No, really she told me she bought it because at horse shows everyone else has one.

I noticed an oil leak and had a reputable shop look at it. They told me it was coming from some seals on the turbo. Long story short there is a brand new turbo on there, stock replacement. Now it seems very under powered and shifts hard. Pressing down anything more than 25% throttle will cause hard shifting or no shifting at all. It'll stay in second until I ease off the throttle.

I tried searching a few terms but I'm not sure what to look for. I don't know if someone has messed with the tuning. Broken clamp on the turbo. Replaced and everything is back to normal...

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Coolant Loss - Wet Spots On The Tube Coming From Intercooler To Turbo?

My friend is working on a 2004 6.0 F-250 and it has used 75% of the coolant in the overflow bottle in 5 days. Can't smell coolant either. The inside of the tailpipe is wet soot black and there are wet spots on the tube coming from the intercooler to the turbo at the turbo and the intercooler. He's thinking EGR cooler.

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Ford 6.0L Power Stroke Diesel :: 2003 F350 - Drive Shaft Pulled Out Of The Spline

2003 f350 6.0 diesel, driving on the freeway at 70 mph, all instrumentation went off, the radio went off, the engine was still running fine. While pulling off on the off ramp, when the speed was about 20 mph the rear end jumped up as if the transmission was trying to go into reverse. After traveling about 4 miles at about 15 mph the rear end jumped up about 6 inches and the drive shaft pulled out of the spline and drove itself into the pavement. Why this happened. I have put two new batteries and an alternator in the truck and it has been fine every since, but I am still concerned it may happen again. The truck has a 6 inch lift on it.

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Ford 6.0L Power Stroke Diesel :: 2005 Turbo And Pedestal On 2003 Swap?

Need to know if you can mount a 04+ turbo on a 03 engine without changing the intake with the cross in the back ? Or does the intake have to be changed. If the intake does need to be changed will the egr need to be change as well ?

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Ford 6.0L Power Stroke Diesel :: 2003 - No Boost - Oil Collecting At Tip - Turbo Seal?

I have an '03 powerstroke 6.0, 4 inch turbo back exhaust. truck had lost boost and would cut in and out if i got on pedal and now a little bit of oil is collecting at tip, could this be because of bad turbo seals? And could the turbo still be alright? Another thing, I'm losing coolant, and I have noticed when I took the EGR out and cleaned it, the valve itself was the powdery black carbon, the cooler was wet, and I know it's not supposed to be like that. I am not thinking head gaskets yet, cause if it had a blown head gasket, I wouldn't be able to drive it. It is currently sitting, and I'm just trying to fix it. Would I be able to fix the turbo seals myself?

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Ford 6.0L Power Stroke Diesel :: 2003 F350 - Drive Shaft Noise / Rear Pinion Seal Is Leaking

I was getting ready to replace the carrier bearing and noticed the rear pinion seal is leaking. Before attempting the replacement myself, I would like some opinions on the noise in the video below. Is this normal? I am confidant I can replace the carrier bearing and pinion seal, but not sure I have the tools for anything else.

YouTube ...

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Ford 6.0L Power Stroke Diesel :: 2003 - Turbo Whistling Very Loud At Idle / High RPMs?

So I just purchased my first diesel a couple weeks ago (2003 f250 Lariat). I love it! However, I'm having concerns about my turbo whistle on it. At idle and while in higher RPMs is sounds ridiculously loud (even at 0 PSI in the boost). I've been doing my research on it and I know the 03's have the loudest sounding turbos because they have less vanes than the later models. I know without a video it's going to be hard to diagnose, but I am wondering if a loose boot would cause a turbo whining sound through the exhaust? I have yet to hear ANY other diesel in person that has a turbo whine as loud as mine.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - No Start After EGR Delete

Just did an egr delete, oil cooler, icp sensor and exhaust on an 03 f250 6.0l. got it all back together and it cranked up and ran for about 30 seconds then stumbled and died. read to pull out the ipr sensor and check it and it had a piece of debris on it covering the screen. took of the debris and still no start.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - Not Enough Pressure To Start

I have a 2003 F-250. For 8 months now we have been trying to get my truck to start. We have replaced the High pressure oil pump, Oil cooler, PCM, Main wiring harness, FICM, Injectors,, ICP, and IPR. Still we are not getting enough pressure to start the truck. What is happening is the pressure will get to about 340 and will not increase from there. If we are to disconnect of one the connectors from the FICM the pressure will reach 640. Now we are able to get the truck started with ether, but will not remain started. As of right now we are still trying to figure out what is causing this problem?

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Cranks Then Stops

So I have a 03 f250 6.0 with 285,000 miles, when I shut the truck off and let it sit for like 20 mins and go to restart it, it cranks then just stops and I hear what I think to be the starter still turning till I let off the key. It'll do this for a while sometimes. So what do y'all think it could be? P.s I know it's very bad for the truck, but I have ran out of fuel about 9 times on the stock pump because my fuel gauge is off, and after the most recent breakdown is about the time it started.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - Engine Won't Fire Up

So I've had my 2003 F-250 power stroke 6.0 for over a year now and replaced the oil with AMS oil which is good for 50,000 miles to a year as well as the oil filter which is guaranteed the same thing. I've only put 5,000 miles on it since I've owned it and made sure to let the engine heat up before going anywhere as well. Recently my engine bogged down and then had problems starting I was able to limp the last 2 miles to work but haven't been able to get it running since.

I replaced the camshaft position sensor and it fired up but once it was running it the rpm gauge dropped below 1000 RPMs it would stall out. Before it didn't have any smoke coming from the engine compartment however now when it starts it does. Is this because there's oil the possibly leaked onto something or fuel? What do I or should I look at to get it fixed?

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Keeps Cranking And Not Turning Over

I have a 03 f250 6.0 . I rebuilt the whole top end. When i finished it 15 months later due to personal issues I started it. It ran for about 4 hours i turned it off the next day i went to start it again and didn't kick over so i figured it was batteries they might of died (it was about 3 degrees out) so i went to get new batteries put them in and it started using diesel 911 and starter fluided i let it run for awhile. I went back the next day to start it and it did t turn over it just kept cranking and started to die out so i stopped trying. Now a week later I am at it again. Could it be not starting because of bad fuel trying to get through the system or could it be something else?

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Ford 6.0L Power Stroke Diesel :: 4x4 Drive Shaft Is Preventing HFCM Removal?

I've pulled the fuel lines and disconnected all the electric plugs. I don't seem to be able to remove the unit as the 4x4 drive shaft is in preventing me from full removal. Is this possible? Do I have to remove the drive shaft? Very frustrating as this should have been a 15 minute or less job. A video would be useful, but all my searches show only two wheel drive removal.

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