Ford 6.0L Power Stroke Diesel :: 2006 F350 Hard To Start After Warmed Up


Apr 17, 2017

I have a 2006 F350 6.0L. That is Having trouble starting after it is warmed up. Ive been told multiple things it could be but the one ive been told the most is the Stand pipe or dummy plug in the oil rail having a small leak. Is this correct? Or is there something else i need to Check??

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Ford 6.0L Power Stroke Diesel :: 2006 F350 Shut Down / Stalled / Misfiring And Hard Start

Fuel injectors do this? They are off a 2006 Ford F350 dually with the 6.0 diesel motor! Have replaced all 8 fuel injectors got back drove for 200miles and fuel injectors 4 and 8 were throwing codes changed them out and high pressure oil pump oil coolant deleted egr valve changed the ipr valve feed tubes to the oil rails. replaced the FICM. Yet again drove for 2 days about 200 miles again and shut down (stalled) misfiring hard start. and now fuel injector 4 is throwing codes again. Have not drove it since we got it home from the last stall out which was a few feet from our drive way and we towed it home.

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Ford 6.0L Power Stroke Diesel :: 2005 F350 - Hard / No Start - Low Power

Don't know where to start so I'll ramble!

2005 f350 with the 6.0. Crew Cab, 8' box, 4x4 with DRW. I use it only take the boat to the launch 5 minutes away once in a while and to pull car trailers every other week. Majority of driving is on the highway and average trip is about 300 miles. Low power and now no start.

No codes. I do have a scan Gauge and can provide data.

Was running this week, but has had a lack of power for some time. I had put 2 new injectors in last summer. Also updated dummy and stand pipes. Blue spring. Also new IPR at the time.

Ficm board was replaced in March.

New injector harness last year. New Glow plug harness last year.

Coolant level is fine and none being lost.

CAC hoses appear fine, no cracks.

No boost. But newer MAP sensor, hose not cracked or plugged and nipple on intake is clear. Put the MAP sensor last year and it didn't make a difference.

Turbo was rebuilt 2 years ago.

IPR has to hit close to 80 before boost hits 12-15. But it takes a while to get there.

Now won't start.

Yesterday am it was about 30 farenheit and no start. Last year would start no problem.

Batteries are fine. tested.

Engine fires within 3 seconds, but doesn't want to run.

ICP is above 500. climbs as I turn over.

Fires only in first few seconds and then nothing while I keep cranking it. it is cranking fast enough though.

Now...I see IPR will hit 84.7% and then 14.8%. Not good!

When running it sits in between.

FICm voltage is 48.5 key one and 47.5 when cranking.

Wondering if possibly IPR screen is plugged? Or would CKS or CPS cause issues? I recall reading about pulling one of them and cleaning rust off of it? Also...should mention, no EGR reading on scan gauge..never was either. I had checked and cleaned egr valve before. it was clean when I pulled it and not sticking.

Intake had been cleaned 2years ago. Also, on occasion, while pulling up hill, I would get power! Black smoke and it would race up a hill like it's supposed. Then it would go back to no power.

Also...if I pull the MAP hose from the intake nipple, should I feel suction from the intake? There doesn't appear to be any air coming or going from the nipple.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 Will Not Turn Over / No Start

This truck is bone stock FYI. I get in it to crank it and I get nothing. Batteries are good, everything in the cluster lights up, and looks normal. No codes are thrown. I can hear the solenoids click under the dash and hood. I check the voltage of ignition cable at the starter and I get no reading.

There is a single thick yellow with light blue stripe coloured wire on the passenger side of the engine compartment, beside the vacuum pump with a "squeeze and pull" type disconnect. Disconnect it, and connect the male half of the connector to the passenger side battery positive terminal. Do this with the ignition key in the RUN position. Does the truck start?

This is where it gets weird. The truck does start and after i reconnect the wire it it starts normal. I started it several times throughout the day. The next morning I get in the truck. No start. I have to use the wire and manually connect it to the battery and it starts right up again. This time I get a "Tow/Haul" light blinking on the dash. It will go into gear but pressing the acceleration pedal does nothing. I turn it back off, attempt to start it normally and it starts right up. No it will go into gear and drive. Now I am thinking maybe the neutral safety switch?

Could it be a solenoid sticking or the neutral safety switch or something else entirely?

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Ford 6.0L Power Stroke Diesel :: 2006 F350 Won't Start When Turn Off After Driving

I recently purchased a 2006 f350 with 6.0 power stroke. I drove it approx 15 miles shut the truck off, let it sit for approx 3 he's. Then I drove another 15 miles and shut it off. When I went back to it. To start it up would not start. The dealer said brand new injectors when I bought the truck. I tried to start it for approx ten min. I didn't want to bog down the battery. So when it wouldn't start I sprayed a shot of starting fluid and it took right off. But when you shut it off it won't start again.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 Won't Start When Engine Is Hot / Smoking A Lot

The truck seems to be smoking a lot when I do start it then once I drive it for a second the smoke stops. The truck will not start after the engine gets hot..

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Lot Of Smoke On Cold Start

I have a 2006 F350 6.0 diesel with 110K miles. it takes me about 10 tries to get the engine to start. When it finally starts there is a lot of smoke and engine runs really bad. This isn't the case if I have the engine warmer plugged in. After warm up the engine runs pretty good.

My engine light comes on sometimes and will go out other times. I have tried sever attempts at adding injector cleaner with no results. Am weary about taking it to Ford for an analysis. Where to start with repairs? I did take it to Orielly auto and had the engine checked on their scanner. Approximately two pages of possible repairs come up.

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Ford 6.0L Power Stroke Diesel :: 2006 - Hesitates - Hard Start?

I have a 2006 f250 with a 6.0 and I am having some issues with a hesitation and lose of power. The hesitation is worse when under load and other times is not so bad. Also it is non existent at higher RPMs (2500 and up). I changed the egr valve 2 months ago and it seemed to fix the issue (95%) but now it is running bad again. I used Hot Shot oil additive 2,500 miles ago and I changed the fuel filters and changed to 5w 40 Rotella synthetic oil, nothing has changed. I had the FICM changed a year ago with new software updates, still didn't fix it 100%.

Now I am having a "hard" start issue. It takes a bit for the truck to turn over. My batteries are 12 months old and I just replaced the alternator so I am not sure how to proceed.

I did just buy a Scangauge II and I am still figuring out how to use it. It says there is no codes.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Codes / White Smoke And No Start

We have two 6.0 trucks and one is having issues. A couple days ago it started to have white smoke like crazy upon startup, and when you slowed down you could see smoke, any speed and it dispersed so it was not noticeable. It got worse very rapidly and I haven't ha. A chance to work on it, it's also burning antifreeze, that's what the smoke is. Recently the egr started to act up so I cleaned it and the code for a sticky egr went away. It came back after a few months so I cleaned it, it went away for a few days then came on with the symptoms I just described. It has been moved at work a couple times the last few days, but not driven. Today I had to move it and it would not start, no white smoke either while cranking. I read the codes and this is what it has:

P0674- cylinder 4 glow plug control
P0404- EGR control circuit range/performance
P0299- turbo underboost
P0403- EGR control circuit
P0405 EGR sensor A circuit low

I would say it's a head gasket or EGR cooler, no? What course would I take to find out what's wrong? The truck in question is a 2006 F350 SRW King ranch. It has 115k on it, and the majority are work miles pulling trailers.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Hard To Start - Turbo Leak?

I just picked up a 2006 F250 6.0. It was having hard starts. Anyways before I started using it I started tearing things apart cause I knew for sure the turbo was leaking so that had to be resealed. I just picked up a 2003 turbo today for it out of a used truck that had 144000 kms on it. (was in an accident). I am gonna post up a few pics here of the engine bay area, there is a huge amount of old oil I believe to be, I am wondering if it was a leak or spilled oil. I am going to be cleaning this up. Putting 03 turbo in here, doing a service and then plug my Tablet with torque pro and post up some numbers and see how healthy she is. Before I post any pics Is there a way to make these pictures clickable instead of them taking room up on the page?

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Ford 6.0L Power Stroke Diesel :: Won't Start When Turn The Key Once Warmed Up

In the morning, she starts great. Right up. And that's the least time she'll start until tomorrow's morning. Once in a while I'll turn the key and nothing happens, all of my lights are on like normal, but once I turn the key to start, absolutely nothing happens. Next morning, started right up. I can't leave her running everywhere I go. This is my first diesel, I just bought her with 265k miles, looks like she was well taken care of. But she doesn't like to start since the day after I bought her. New alternator because Ford told me, battery light doesn't come on, she still won't start once warm.

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Ford 6.7L Power Stroke Diesel :: 2011 F350 - Black Smoke When Under Hard Acceleration

I recently purchased a 2011 F350 chassis cab with no bed installed. Have a few questions regarding the exhaust system. When I inspected and drove it noticed some black smoke when under hard acceleration, nothing major though. Other that that the truck drove great. Have not got the truck home yet, a friend is going to pick it up and deliver it in a few days. Based on the visible smoke I was suspicious of the exhaust system but I have no knowledge of what the system is suppose to look like. My experience with diesels and for that matter gas engines is mostly from the days of mechanical fuel injected diesels (70's era farm tractors mostly) and carberated gas engines.

My friend stopped by a local Ford dealer and crawled around under a new 2015 Chassis cab to look and compare to this 2011. It appears that the SCR and DPF are not installed on this truck. Where they would normally be is a section of pipe with a section about 2 feet long that is 6 or 8 inches in diameter. Looking at some threads on this site I'm guessing this is a muffler that has been added since the truck is not loud. There is no DEF tank and all the wiring for sensors that would be attached to the exhaust system appear to be tied off to the frame and not connected to anything. The dealer didn't know the history beyond he purchased it on an auto auction and he installed a new rear end in it. Car Fax shows nothing of concern.

My question is should I now be concerned since have determined much of the exhaust system has been removed? I've read some threads and it appears that the only way this can be done and have the engine run well without any codes etc is if the removal is done with some sort of tune. Is there any way to determine who has done the tune? Will it be an issue when take to a Ford dealer for service?

I know if wanted to put the system back to stock would be large dollars, as long as the system runs well and is reliable I will be happy. The anticipated use of the truck will be to pull gooseneck trailer and will probably not see more than 1000 miles a year towing and 5 to 10k total in a year. I drive with a very light foot seldom ever pressing any vehicle to its limits. If still have the truck in 10 years when retire or at least cut back on my work then it may see more miles.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - White Smoke / Diesel Drip From Muffler / Poor MPG

I would like the hear what others have to say about the problems I'm having with my 2006 F-350 sd xlt 6.0 with 113,000 miles on it. It's being used as a tool truck mostly going from a shop on the property to close by buildings on the same property. In other words very short distances. Used occasionally to take a dump trailer to a close by dumping ground.

1. White smoke from exhaust. I've read this is most likely an ERG cooler that needs replacing. Any other possible causes? If I end up having to replace the cooler is there a stock cooler that is reliable or should I get the one by bullet proof?

2. Diesel is dripping from the muffler weep hole. Last full tank lasted only 60 miles. Could this be the oil cooler? Anything else? If so is the Ford replacement cooler OK or should I go with an upgraded cooler?

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Ford 7.3L Power Stroke (1999-2003) :: F350 - Hard Start When Engine Cold

2003 F350 7.3L 164k miles. Got towed in with hard to start cold complaint.

Hooked it up to the Snap On Verus Pro scan tool and we get up to 3000 psi on the ICP cranking, IPR value seems within spec, we have rpms over 100 on tool, pulse width within spec, computer voltage above 10v while cranking, verified output of glow plug module (California) and glow plugs get voltage for approx 50 seconds @ 80 degrees farenheit, glow plugs all read 0 ohms resistance.

injectors do NOT sound the same during buzz test.

Vehicle takes EXCESSIVE cranking cold to eventually get it started. LOTS of cranking. Just had to replace starter and a battery because driver burned em out. It feels like the vehicle shakes when it gets running. Black smoke when revving cold. Sometimes white smoke while cranking.

Once the engine has been warmed up, it starts perfectly every time.

I have spent two days in the engine bay looking for chaffed wires and doing diag and my current diagnosis is bad injectors. I feel there COULD also be high pressure oil leak, or a mechanical issue such as low compression. No compression guage yet for this truck. We have the ICP and IPR fittings to do a shop air test. Recently did a 6.0L and went thru everything and eventually diagnosed it as bad HPOP. LOW ICP pressure.

I noticed two of the cylinders were at maybe 8% Perdel on the data. Seems too high. Also, it "passed" the KOER self test and "passed" the injector buzz test with no codes after, but the audible sound of injectors didn't "seem" right to me, but I am new to these engines.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Power Steering Leaking Bad

So this '06 F350 is blowing fluid from the steering pump fitting when you move steering wheel to either side all the way(lock). Is the internal o-ring blown in the fitting? Do these have the teflon seal at the pump? Pretty new to the 6.0 scene. Got a new line ordered.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - No Power At All / Turbo Was Not Kicking In

I have a 06 f350 superduty with a 6.0 I have had injector problems before with the motor even hydro locking no start this is the problem my truck started blowing white smoke with a strong diesel smell everyone said it was oil cooler but I took it to a ford garage the guy said I had 2 injectors hung open and wasn't hydro locking and suggested to put all 8 in so I did 3400.00 not I went to pick it up had no power at all turbo was not kicking in so I took it right back to them they checked it out said turbo was sticking had to clean it it would take 6 hrs. said the fuel In the motor caused it it was working fine when I took it to them now they say maybe a new turbo are they giving me the run around or is this possible....

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - No Boost And Smoke - No Power At All?

I have a 2006 f350 4x4 dually 6.0. The other morning when leaving for work I hard a loud air noise, like a jet. It only happens when the motor is trying to create boost. I have NO boost. No smoke. If I push the fuel pedal past 1/4, nothing. Its like its stuck and no more power at all. I have changed the boot from the turbo to the intercooler pipe. (looked like it had cracks in it). Checked the cold pipe, no cracks seen. Check the exhaust clamps, into the turbo, they are tight. The turbo is seeping oil around the seal. I took the inlet, fresh air, pipe off. Check the turbo spool for looseness, fins, spun the wheel, ran the engine and watch to wheel. Seen no issues. Where to go now?? No coolant leaks, no oil leaks.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Hard To Start / Taking Lot Of Cranking

I have a 2001 F-350 7.3L Powerstroke. 48,000 miles. I've been having trouble with cold starts. So far it has always started but is taking a lot of cranking, but it hasn't gotten too cold yet so I'm worried about when it does. I ohmed out the the glow plugs and am getting close to 0 resistance. The GPR has 12.5 volts on the hot side and when the relay is closed 10.5 on the other side. Is that difference in voltage in the GPR enough to screw up the Glow Plugs heating up? If I plug it in at night it starts right up. I'm worried about when I am at work for 16 hours and don't have a place to plug it in this winter. BTW this is my first winter with the truck.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Loss Of Power When Towing Up Grades

My dad recently bought 2006 6.0. He has had it about 2 and half months. Has the egr delete kit installed. The truck has ran great. Up until Wednesday the 3rd. My dad headed to Ut to pick up our new quads. While heading up a small grade with empty trailer in tow. Truck went to limp mode, fan kicked on, orange wrench came on on dash board. He pulled over let her cool down turned her off.

Checked fluids Then started her back up and she was fine. That has happened 3 times. Now he is on his way back (tow haul mode turned on) and it is doing it again. She hasn't went into limp mode yet. As soon as the fan kicks in my dad pulls over immediately and puts it in park. And lets her cool down checks fluids. This issue only happens mid way up a grade. So my question is...... What is causing this? How do we fix her and make her a happy truck again.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Lost Power Then Stalled And Would Not Restart

I drive an 06 f350 with a 6.0 diesel. My truck has quit on me twice in two months. It lost power then stalled and would not restart. I had just changed fuel filters but checked them anyway to see if they were plugged. They looked clean so i put them back in and the truck fired up. It ran good then two months later it did the same thing.

I noticed I could not hear the fuel pump so i pulled the cap off if the top fuel filter to see if there was fuel in it, and heard air being sucked in (or pushed out?) as i loosened the cap. I put the cap back on then turned the key and i could hear the fuel pump working. I waited for glow plugs and it fired up. Is my engine getting vapor locked, or sucking air? If so then why would it only happen every now and then instead of continuously?

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Ford 6.0L Power Stroke Diesel :: 2003 F350 - No Power On Cold Start

I recently bought an 03 F350. I've noticed on cold starts that it has no power. After about 5 minutes it runs very well. I have not noticed any misfires or smoke and there are no codes thrown. Based on what I have read here, I assumed it was a FICM issue. I just got done testing it and it was at a solid 48v with 1 dip to 46 on engine crank. I'm baffled at this point. The truck literally has no other issues except low power for the first 5 minutes.

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