Ford 6.0L Power Stroke Diesel :: 2006 - Won't Start - Spit And Smoke Coolant Out Of The Reservoir?


Mar 18, 2015

I'm new to the diesel scene and I'm having trouble here i just replaced the head gaskets and did the head studs, also the EGR delete with oil cooler done all by me at home because I'm low on cash and the truck was pouring coolant through the turbo before due to overheating and bad egr and blown head gaskets i didn't have the heads checked before i installed them because I'm broke now and I need my truck but it wont start now and continues to spit and smoke coolant out the reservoir.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Coolant Disappearing Out Of Reservoir - White Smoke

Ok I bought a 2006 Ford F350 with 6.0 after driving for about 3 weeks I noticed a little bit of coolant was disappearing out of reservoir. So yesterday I was driving with a load Reservoir overflows replace coolant with one gallon of coolant and finish trip with no issues. I started truck today and it will not stop smoking it is also not overheating after hearing about head gaskets. I'm hoping it might be EGR cooler white smoke smells like raw diesel fuel. What to do?

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Ford 6.0L Power Stroke Diesel :: Random Starting - Spit / Sputter And Die All While Puffing Black Smoke

So the Ex is starting to behave badly again in the morning! From time to time, when starting first thing in the AM cold the Ex will spit sputter and die all while puffing black smoke. Total time is under 3 seconds.

Start it again and it is fine. I have not had this issue before. There are absolutely no codes what so ever! And since it is such a short time sputtering nothing really shows up on the ScanGauge 2.....

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Ford 6.0L Power Stroke Diesel :: 2006 E350 - Coolant Reservoir Has Crack / Leak

I bought a 2006 E350 with a 6.0L diesel. Has some issues I hope to work through, or failing that I'll ditch the thing and learn a lesson.

The pressurized coolant reservoir has a crack/leak in it. Is it wise to only replace it, or should I look for a root cause? The temp gauge does not go past 50% pulling hard up a mountain pass.

This was a fleet vehicle that was pretty much abandoned. There is a chance the reservoir was cannibalized for another rig and had the bad part thrown there but I'll never know.

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Ford 6.0L Power Stroke Diesel :: Loud Gargling Sound / EGRs Went Up To 1050 And Started To Spit Out Black Smoke

I was pulling a empty trailer and my boost started to act up. it would take a few seconds then I would get boost. my EGRs went up to 1050 and started to spit out black smoke. I got home everything went well after. Next day I went to another town no trailer and it started to sputter going down the highway. When I gassed it and let go it had a loud like gargling sound. But it would sputter and throw out black smoke every time it did it. I finally got to my destination and turned the truck off for about 30 minutes. Left to go back home and the motor ran as if nothing every happened to it. What is it. I have a 2004 F250 stock with new air filter and juice with attitude.

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Ford 6.0L Power Stroke Diesel :: Engine Coolant Blowing Out Of Coolant Reservoir

I have coolant blowing out of my coolant reservoir when ever i hold it to the floor it does it with or without the banks programmer... 6.0L power stroke...

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Ford 7.3L Power Stroke (1999-2003) :: Diesel In Coolant - White Smoke At Start Up?

I noticed about 1 year ago I had diesel in my coolant but wasn't sure.. took it to a Ford Guy about 45 minute's away.. He seems to know his stuff but when he tested the coolant the results said less than 2% diesel.. But he did find an injector issue and swapped it out..

Forward to present.. there is diesel in my coolant now , since the level is rising to almost overflow and I believe this has been doing on for quite some time as I have that smell you get in the cab..

BTW - All injector cups have been done about 3 Years ago.. On another note , I get white smoke on start up especially if the truck has sat for a day or 2.. What can cause diesel in the coolant.. I did a complete coolant flush this summer and was super **** about getting all the old coolant and gunk out.. Ended up with only clear water coming out the degas

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Ford 6.0L Power Stroke Diesel :: Engine Does Not Crank - No Coolant In Reservoir

I did not run the truck for 5 months and the engine will not crank. I charged the batteries but when I turn the key nothing happen, I hear the glow plug system going but nothing else, starter does not click at all.

One thing that scares me is that there is no coolant left in the reservoir and I am scared that it went in the engine. I did have to add coolant last summer.

How can I first test the starter? Can I turn the engine by hand? If I push the truck, does the engine turn and can I tow it without damaging the engine if it is hydrolocked?

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Ford 6.0L Power Stroke Diesel :: 2007 - Oil In Coolant Reservoir - Getting CEL Intermittently?

Have been working on military diesels for years. I have a 2007 Ford F-250 6.0. I am currently waiting for a new oil cooler as I have oil coming from my coolant reservoir and no coolant in my crank. My question is I have been having my engine light coming on and off intermittently since deleting my EGR cooler.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Smoke At Start Ups

I have a 2006 Ford F-250 6.0 powerstroke with 100,000 miles and it puts out a puff of smoke at cold start up every time and also when I run it then park it for maybe 1 1 1/2 and it puts out a puff and also I noticed when I get to work with is about a 20 minute drive I get there around 8 then leave at 5 I noticed it puts out a puff then if I watch the exhaust I can see a slight haze but I figured it's just condensation.

Here's the list of stuff I have put on the truck... Oringed heads by librator performance, with oem gaskets every thing, arps head studs, egr delete, airdog 2 fuel system,mtw stage 2 turbo, bulletproof ficm,coolant filter, banks intake, fuel pressure set at 68 and fuel regulator return.

Here's a list off parts I put on trying to fix the smoke I put in 5 injectors because the ford ids had a slight change and after that it was straight line I put in hpop and turbo drain pipe and I tested the ficm and its 48 with the key on and cranking and running...

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Smoke At Start Up

I have a 2006 Ford F-250 with the 6.0 with 99,000 that puts a puff of white with a tint of grey that smells like unburnt diesel smoke at start ups it will do it cold ever time and will do it when i let it sit for maybe a hour but not every time. I've noticed I had higher egts then before also not sure if it's related at all or not. I had on the ids the graph was a straight line for the injectors, pressure checked the coolant cold and hot doesn't loose pressure. No puking, New hpop. Here's what I have done to it, oringed heads,arp studs,remote oil cooler, factory injectors,egr delete,air dog 2 fuel system, coolant filtration, bulletproof ficm, regulated fuel return, stage 2 mtw turbo,CCV mod, banks air intake. I'm stumped!

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Ford 6.0L Power Stroke Diesel :: Died - Reservoir Blows Coolant Everywhere - Overheated?

Traveling down the freeway doing about 80 the truck starts to sputter and then cuts off lose all power and gauges then Cuts back on rap back smoked out the back huge amount as I never seen before engine fully cuts off and lose all power no restart pull over the side pop the hood Reservoir has a blown coolant everywhere engine very hot get it towed home engine won't crank very well let it cool off more recharge batteries engine it only spent about 60 80 RPMs.

I have a fail CPS/ cam motion position sensor code coming up. Pull the valve cover and all rails off the both sides to check lifters and rods and everything seems normal and in place. My question is have I spun a bearing or is there something I went out worse checked EGR sensor and everything seems normal hasn't been steamed out or anything so I don't think it's a EGR or cooler. Also checked oil normal color no water. Also could it been a water pump going bad that made my reservoir let go and not egr or cooler?

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Lot Of Smoke On Cold Start

I have a 2006 F350 6.0 diesel with 110K miles. it takes me about 10 tries to get the engine to start. When it finally starts there is a lot of smoke and engine runs really bad. This isn't the case if I have the engine warmer plugged in. After warm up the engine runs pretty good.

My engine light comes on sometimes and will go out other times. I have tried sever attempts at adding injector cleaner with no results. Am weary about taking it to Ford for an analysis. Where to start with repairs? I did take it to Orielly auto and had the engine checked on their scanner. Approximately two pages of possible repairs come up.

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Ford 6.0L Power Stroke Diesel :: Smoking After Running For About 5 Minutes / Some Pressure In Coolant Reservoir

Just finished doing my own heads on my 2005 Excursion 6.0L. Turned it on with really no problems. After running for about 5 min. it started smoking. I also noticed that I had some pressure in the coolant reservoir. I toke off the cap and it stopped smoking. I placed it back one and it started to smoke again. Oil has water now. I used ford head gaskets and ARP bolts. I torqued the bolts down to ARP's specs and torque pater, 210 lbs/ft. I also replaced the oil cooler, stand pipes, stc and the dummy plugs. Also from Ford. I don't know where I went wrong.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Codes / White Smoke And No Start

We have two 6.0 trucks and one is having issues. A couple days ago it started to have white smoke like crazy upon startup, and when you slowed down you could see smoke, any speed and it dispersed so it was not noticeable. It got worse very rapidly and I haven't ha. A chance to work on it, it's also burning antifreeze, that's what the smoke is. Recently the egr started to act up so I cleaned it and the code for a sticky egr went away. It came back after a few months so I cleaned it, it went away for a few days then came on with the symptoms I just described. It has been moved at work a couple times the last few days, but not driven. Today I had to move it and it would not start, no white smoke either while cranking. I read the codes and this is what it has:

P0674- cylinder 4 glow plug control
P0404- EGR control circuit range/performance
P0299- turbo underboost
P0403- EGR control circuit
P0405 EGR sensor A circuit low

I would say it's a head gasket or EGR cooler, no? What course would I take to find out what's wrong? The truck in question is a 2006 F350 SRW King ranch. It has 115k on it, and the majority are work miles pulling trailers.

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Ford 6.0L Power Stroke Diesel :: 2004 - Coolant Reservoir Empty / Leak Coming From Rear Of Engine?

While servicing the bosses 121k 6.0, I noticed the coolant resevoir empty. It took 1 1/2 gallons to bring to proper level. Returning under truck to install drain plug, I noticed coolant coming from rear of the engine(right side). And of course Ford has changed the cooling system cap, so I wasn't able to pressure test it to pinpoint the leak. Started the engine and seen coolant coming from the left rear as well. I've been reading here to see what others have been seeing, (EGR cooler, head gaskets). With all the heat shields,not much room to look.

After work I did go and buy the adapter to test the cooling system. With any luck I will be able to see leak better.

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Ford 6.0L Power Stroke Diesel :: 2005 - No Start - HPOP Reservoir Dry?

I've gone through every possible step in diagnosing myself but can't seem to figure it out. I do not have access to shop air to do an air test. Vehicle history that I know of: Has updated STC fitting, looks to be a reman hpop. I have tested the LPOP with the oil filter housing, fills quite fast, although no pressure registers while cranking on the gauge. When I opened the HPOP case to take a look, I found the reservoir dry. What can cause the LPOP to not feed the HPOP? I will be updating everything. The truck has relatively low KMs sitting at only 163,000.

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Ford 6.0L Power Stroke Diesel :: Leaking / Burning Coolant But No White Smoke

Last week I noticed I was having to refill coolant in my excursion more than I should. I hae a mechanic friend now trying to diagnose the problem. he said he doesnt think its the water pump and there's no white smoke. Are there common leaking places for the coolant on 6.0s he should be looking for?

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Ford 6.0L Power Stroke Diesel :: White Smoke / Steam Blowing And Losing Coolant

My 2006 6.0 is blowing white smoke/steam and Im losing coolant (not out the top). Pulled the EGR valve and its wet down there. All signs lead to EGR cooler? I've been reading a lot on this forum and Ill do the oil cooler at the same time. I seems VERY important to flush the coolant system before I tear into this. I am afraid of hydro locking the motor or ruining the head gasket or stretching the head studs if I run the truck. How can I do this without further damaging the engine? I am doing this myself. I'll have 3 solid days to finish this job because I have to tow my trailer in 5 days.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - White Smoke / Diesel Drip From Muffler / Poor MPG

I would like the hear what others have to say about the problems I'm having with my 2006 F-350 sd xlt 6.0 with 113,000 miles on it. It's being used as a tool truck mostly going from a shop on the property to close by buildings on the same property. In other words very short distances. Used occasionally to take a dump trailer to a close by dumping ground.

1. White smoke from exhaust. I've read this is most likely an ERG cooler that needs replacing. Any other possible causes? If I end up having to replace the cooler is there a stock cooler that is reliable or should I get the one by bullet proof?

2. Diesel is dripping from the muffler weep hole. Last full tank lasted only 60 miles. Could this be the oil cooler? Anything else? If so is the Ford replacement cooler OK or should I go with an upgraded cooler?

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Ford 6.0L Power Stroke Diesel :: Constant White Smoke When Warmed Up And Applying Throttle / Smells Like Coolant Coming Out Of Exhaust

Newbie hear to the 6.0L's. But I'm learning an awful lot really quick from all of you here. I've read lots of tech stuff on these EGR Coolers, oil coolers, FICM tests. This is what I got happening right now.

2004 F-250 6.0L. Today was 45 degrees in Reno. 5400 ft elevation. Tried to start it without block heater. Would not even crank. It tried to crank but sounded like it locked up on first crank. Tried again, nothing. Same. Tried yet again and finally got to getting the engine to crank, but wouldn't start after about 5 seconds of cranking. Waited a little while not wanting to burn out my FICM, then tried again. Same as previous, would crank but not turnover. Checked batteries. Both were over 12.3 V cold, motor not running. This next time, turned key on and let it sit in ON position for about a minute. Then cranked and it took about 5 seconds and then the motor finally cranked over. Lots of black smoke as usual for a cold start like this. Battery volts after cranking over and running were now both over 13.6 V.

Keep in mind the truck has started better than this before in 15 degree weather just about a month ago.

After it started I noticed what appeared to be oil/coolant residue directly underneath trucks transmission area. It was not tranny, but in that area. I got under the truck and can see this fluid coming from EGR Cooler area.

Now for the smoke. Just stared smoking on start up. White smoke. Then it would disappear as engine warmed up. Now its constant white smoke when warmed up and applying the throttle. Smells like coolant coming out of exhaust. Not diesel.

I parked truck facing downwards on my driveway. Then I checked EGR Valve. When I pulled it it was WET. Not dry. Peeked in EGR Valve hole, didn't see coolant. Just wetness. I did change gasket and rings on it the day before as well.

As for FICM, it reads 47.9 Volts on key turn, 48.1 on cranking and 47.8 running. FICM good by all standard 6.0L literature. Degas bottle passed pressure test holding near 15 PSI for 20 minutes! No oil in degas bottle that I can see.

Truck is stock. Is my egr cooler and oil cooler shot? Would a bad egr cooler or oil cooler cause this awful cold start? When I plug in the block heater, it starts NO PROBLEM, but still white smoke. Also, NO loss of power at any time.

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