Ford 6.0L Power Stroke Diesel :: 2004 F250 Run Out Of Fuel With Gauge Showing 1/4 Tank
May 26, 2006
For the second time in 6 weeks My 2004 F250 Powerstroke has run out of fuel with the gauge showing a 1/4 tank. First time it was just under a 1/4 showing I had it towed to dealer and they told me it had sucked in the filters requiring replace and flush of system. The told me that this happening very often and I would be replacing all of the injectors at my cost. I told them that I didn't want this to happen again and to check out the fuel gauge and sending unit and replace if in doubt. Well they checked it out and found nothing wrong, told me it was accurate and should not be an issue again. Now 6 weeks later on the Friday night before a holiday, it did it again, this time with over a 1/4 tank showing. I really don't want to spend 6 grand replacing injectors and would really like to trust my truck again, getting to the point that I'm nervous at 1/2 tank.
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The installation of the new 50 gal. Titan tank went well overall. Start up was smooth with no leaks but the fuel gauge is showing empty with about 45 gallons in the tank.
The sending unit was properly oriented ("clocked") so I'm guessing the electrical connector is not secure at the top of the sending unit. Not sure I can reach the connector without lowering the tank somewhat.
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2005 F250 Superduty Crewcab 4x4 6.0L diesel/auto
Wife drove the truck before me and bunched the floor mat under the pedals. I didn't notice the mat issue when I drove the truck today. I accelerated fully after doing a left turn onto a busy highway. The motor spun up hard with the accelerator floored but because of the mats, the pedal stuck all the way down. I was approaching stopped traffic while under full acceleration and I shut the engine off and pulled over to the shoulder all while braking hard ( it was a hell of a ride!). I freed the pedal and restarted the engine.
Now, despite a bit less than 1/2 tank of fuel (I have the 38 gal tank), the dash readout was showing "Low Fuel", the gas gauge was below E and the engine was running like it was running out of fuel. I turned the engine off again and left it off for 1/2 hour before restarting it but the gauge and engine still behaved the same. As I drove to the nearest diesel station, the engine was not running "right". Of course the station I pulled into had 1 diesel pump and the pump was broken.
Because I thought I might actually be out of fuel, an understanding stranger took me to the store to buy some gas cans and then to another station to get 6 gallons of fuel. I got back to the truck and added the 6 gallons of fuel. When I turned the key on, the fuel gauge immediately came up to 1/2 tank. I then drove to that other station and added another 15 gallons of fuel to fill it. This confirmed that I had about 18 gallons of fuel in truck when the "Low fuel" warning occurred.
So, what the heck was going on with the fuel gauge? I am sure the "Low Fuel" warning is tied directly to the gauge but why was the gauge reading low? Is it possible that the "Key-off" while under full acceleration followed by hard braking had confused the ECU? I am just trying to figure out if I have a fuel sender problem or a confused computer that corrected itself. Until this incident, the fuel gauge has never been a problem but the wife messing up the mats has been an issue!
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My fuel gauge acted pretty weird today. When I left my house today it was just above half a tank. I was sitting in traffic quite a bit and then looked down and it was below the e. I knew it wasn't empty so I kept going. Got to work. Went for lunch and it said full drove about 5 mins to eat and it went down to half a tank. What's going on? I am thinking of the fuel sender or wiring?
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Purchased 2011 3 weeks ago. Due to not paying attention, put gas in diesel. Had tank dropped and drained but after reassembly, fuel gauge inop. When turn ignition switch on, get normal sweep of all dash gauges but fuel gauge does not read. 2nd tech says sender okay, must be gauge. Dealer ssays if it sweeps, it isn't the gauge. 011 F250 6.7L.....
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I just bought a used 2004 F-350, 4x4, crew cab, short bed, 6.0L diesel. I'm having a WTF moment on fuel. Gage indicates just under 1/4 of a tank of diesel but the on-board computer is flashing like crazy stating 5 miles to empty, what the hell is that all about?
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I recently purchased a 2003 F250 Super Duty with a 6.0L Powerstroke Diesel. The truck came with an auxiliary fuel tank in the bed, but how it works. There is a keyed switch in the cab next to another regular switch, and I have not had the courage to try either of them yet since the whole thing looks like a DIY job. I did look under the truck, and can see what appears to be some sort of solenoid setup.
Just wondering, how it works and if it is safe to operate. I do not see any rollover valve, and want to make sure I do not overfill the tank if I use it.
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I just got a 03 f250 cc lariat with the 6.0, the truck sat for a month and a half before I picked it up, I got in started and the fuel gauge showed over half and the miles to empty was accurate and the temp was as well, about half way home the gauge dropped below empty and the fuel light turned on, then the miles to empty went up to 455 and the temp showed 67 when it was 92 out. I have read other post with these problems but no one has a solution, people have recommended techron for the fuel sender, but techron is not recommended for diesel...
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I recently bought a used 2015 F250. When the fuel level reached 1/4 tank it became hard to start. Sometimes up to 6 seconds of cranking to get it to start. I filled it up with fresh diesel and it fired up as soon as I turned the key. A week later the problem returned, this time I was above 1/2 tank. I run the recommended additives, I changed both fuel filters, but it didn't work. I have only had the truck 3 weeks, and it still has a warranty. There are no fault codes, and the truck run great once started. What could be wrong.
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When do you typically see your fuel light come on? I never need to let the tank run down very far but the other week I was curious about this. The fuel gauge was way less than 1/4 tank left and the range display was ~50kms. When I filled up shortly after it looked like there still would have been at least a gallon in the tank still.
Just feels weird because my last car (Camry) would throw the fuel light when you still had a full 1/4 left in the tank.
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Just changed the fuel filter in my '04 6.0, no issues worked just like normal, filter primed truck started, great. Well now my fuel pressure gauge is reading dead 0, I know that can't be right because the truck is running, but noticed my fuel mileage seems about 2 mpg lower all of a sudden. Had R&R Injectors installed about 40k ago, figure it's just a bad gauge but wanted to check and see before messing with the frickin wiring. Also, have had a lot of pressure buildup in the coolant tank, has had head gaskets and studs, anything else it could be besides head gaskets? Have had a lot of wiring issues with this truck from the previous owner....
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So I recently bought a '04 F-250 early build with the 6.0 powerstroke. Truck drove fine for the first 1000 miles. Drove from Fort Hood back home for leave. Got home and truck sat for two days, started it up and it ran for 15 minutes, then shut off on me. Temp gauge read normal, but after it shut off, I turned the key off and back on and temp gauge was maxed out. And truck has to cool down before it will start again. Replaced the IPR Sensor to no luck. Not sure if I have an ICP sensor issue or what it could be.
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I recently replaced my gas tank in my Sundance, it was getting very rusty around the sending unit area and was starting to leak. Everything is back together and it is running well with no leaks. The new problem that it has, when the car is running, the gas gauge shows less than empty, even though it has a considerable amount of gas in it. When I shut the car off, the gas gauge slowly moves up to where it normally would be when it would be running. Did I somehow mess up the ground or did I cross something? This is my daily beater car and need a working gauge.
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Ok so the fuel gauge says empty and the low fuel light stays on even though the tank is full. I'm assuming its either the gauges or the sending unit. If it is the sending unit where is it located on this car?
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I have a 2006 F250 c/c LB and I am curious, how much fuel is left in the tank when the low fuel light comes on?
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1/4 tank just kept cranking. Added some diesel and started right up thought it was bad fuel gauge. Went about a mile and shut down just off. coasted went got more diesel but this time cranked but no start. anti theft light was flashing too.
Towed home started right up after tow... Starting now... Tomorrow was going to change the fuel filter....
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I have a'04 f-250 6.0L diesel truck. There are times when i come to a stop that my truck sputters like if it's about to run out of fuel or want to shut off but the tank is full or half. If i am going at a fast pace and then begin to slow down and stop it will sputter.
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What it is or why there is a three inch pull handle hanging down on the bottom of the Diesel Tank on my niece new 2012 F350??? It is sitting hanging there begging to be snagged and ripped off the bottom of the tank!!!!! I'm at least going to Gorilla Tape it up to the bottom of the Tank.
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I have a 2004 F-250 changed out both fuel filters and now can't get it to run. It will start up and run for about a minute then stall out. I have cycled the key/pump numerous times with no luck. When I look into the fuel bowl when I engage the pump it looks like it's pushing more air rather than fuel. It seems to be burning the fuel in the bowl and then stalling out. When I take the bowl cap off after it stalls it's empty.
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Last week I was driving on the highway and noticed the oil pressure gauge showed no pressure. Limped a half mile to the mother-in-laws and called for a tow. As my truck was pulled onto the flatbed I could see oil all over the bottom of the engine, tranny, rear end, etc. Turned out to be a bad oil pressure sender, which was leaking enough oil to blow the plug off the top of it.
I replaced the sensor, cleaned the engine and under-carriage, checked oil level (which showed no loss of oil) and drove around for a week without an oil pressure gauge while I waited for a new pigtail. Put the pigtail in yesterday and drove it today for the first time since. Gauge was working, got to the bank and it was reading zero pressure again. Limped home and watched the gauge go back up quickly and then back down. This happened twice and was showing pressure when I shut it off. Checked under hood, no oil leaks and plug is still secure.
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I have my aux fuel tank pump hooked to upfitter 3. It has worked perfectly until this week. I started to transfer fuel and the aux fuel gauge and fuel pump both quit. The led on upfitter switch 3 still illuminates, but no fuel pump. I found fuse 9 on passengers kick panel is for upfitter 3. The fuse was good. Is there another fuse somewhere for the circuit I've missed? I can trouble shoot the wiring if necessary, but it's tough to do all behind the left side underbed box and not easy to get to. I've missed something simple before I go further????
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