Ford 6.0L Power Stroke Diesel :: 2004 F350 - Check Gauge Light Came On And Tow Haul Light Started Flashing


Mar 27, 2017

Friday I pulled my steel gn 3 horse trailer about an hour each way. with the horses it weighs right at 7000 pounds. no issues. Saturday morning I drove to town, no issues. Saturday evening, I got in it to run down the road and about 2 miles from the house, the check engine light came on and the tow haul light started flashing and the temp gauge is dead. drives and shifts normal, tow haul button still functions. Truck is stock except for an EGR delete. No tuner, FICM was rebuilt. I had it on a battery minder before I left and was thinking about pulling the batteries and letting it sit for a while to see if it clears. Scan Gauge II shows no codes.

Sunday: So I let it sit all night, batteries connected and it was completely normal this morning. will see what happens when I drive it to work tomorrow

Later Sunday evening: So I just took it out for a test drive, went a couple miles down the road, shifting normal for a cold start. Temp gauge is working, just as I am almost back home. 5 miles at the most, temp is coming up to normal, gauge goes dead and check gauge light comes on and tow haul starts flashing. I think it might be the sensor.

This morning: I got about 6 or 7 miles from home, trans just got up to temp, pulling up a hill, it shifted out of overdrive, tft gauge went dead, check gauge light came on and the tow haul light started flashing. still shifts like it always has and the tow haul button still functions.

I am thinking it is just the temp sensor. Truck has 159k on it.

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My questions are, Is Mercon SP the only ATF that can be used on the Torque shift transmission and do i really need to replace the harness or just the sensor? I have read up a little on this and so far everything say's drain the fluid, drop the trans pan, swap out the sensor, replace the trans pan (torque setting is 11flbs I believe, correct me if I am wrong, replace with Mercon SP ATF and your good to go.

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Ford dealership is telling me that I also have to pull the valve body and install the new upgraded wiring harness (3-3.5 hours labor) but a thread on this forum stated I just needed to replace the sensor in the tranny pan and reconnect the wire harness. Do I need to upgrade the wiring harness?

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I have read everything from toasted tranny to chaffed wire harness across tranny crossmember to the TFT sensor. My guess is the TFT sensor given his symptoms. If I am right the sensor is just to the rear of where the dipstick comes thru the tranny case. 1/4 turn and pull it out. Kinda like a bulb I guess.

Another question, is it necessary to replace the harness while in there as well? Is the Connection listed below the harness I am asking about? I found these parts on a thread from here:

Sensor (1): 3C3Z-7H141-AA;
Connection (1) 4C3Z-7G276-AA;
Gasket (1): 3C3Z-7C155-DA;
Fluid (10): XT-6-QSP

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