Ford 6.0L Power Stroke Diesel :: 2004 - Turbo Not Spooling At All


Aug 4, 2015

Ok so I just replaced the oil cooler, added 2 coolant filters, changed the oil/filter, and both fuel filters, and installed the updated turbo drain tube. I get it all back together, it takes a minute before it will fire but I figured that was normal for not having any oil in the sump under the cooler and changing both fuel filters. Everything seems fine, checking for leaks and I notice that I don't hear the whistle of the turbo so I go look at my edge CT and have zero boost and it stays at zero even if I rev it a bit. Obviously I didn't redline it or run it for very long maybe a total of 10 minutes over several times.

I will note that I did find a plug for the driver side injectors wasn't plugged in the first time I started it, but I shut it down pretty quick and plugged it in. So then after I noticed the turbo not spooling I used the chip to pull the codes and had a whole bunch related to the unplugged harness and one for turbo underboost. Figured it was because the harness was unplugged so I just cleared the codes and tried again, now I'm not getting any codes but I'm also not getting any turbo boost the only code that it is throwing is the P1000 "on-board diagnostic systems readiness test not complete" do I need to go drive it for the learning sequence because I had the batteries disconnected for a couple days?

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Ford 6.0L Power Stroke Diesel :: 2005 - Turbo Over Spooling Intermittently?

Having an issue with my 05 f350. Seems when I chomp on the the throttle I get tons of boost 30 lbs plus with no power. Seems most prevalent when starting on a hill , or hard on the throttle off the line . Also getting turbo "bark " when backing off throttle. It's less prevalent when feathering the throttle and usually more noticeable 1/2 throttle or more. I'm thinking could be the Vgt actuator or clogged/ dirty ebp sensor?

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Ford 6.0L Power Stroke Diesel :: 2005 F350 - Turbo Is Spooling Up And Down Constantly

2005 f350 6.0 all stock except egr delete. My turbo is spooling up and down constantly. I can actually watch my VGT duty cycle fluctuate while sitting at an idle too. I've cleared the codes and p0299 always shows up first, but then I'll get p0069 BARO/MAP, and a p0470 exhaust pressure sensor eventually. Sometimes it takes an hour of driving before those show up. I can watch all these values on my torque pro, and nothing seems out of the ordinary other than the turbo opening and closing at will. What can cause this? I hate to just start throwing sensors at it.

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Ford 7.3L Power Stroke (1999-2003) :: Pop When Accelerating With Turbo Spooling Up And Lost Power - Code P0475

As I was getting ready to leave town with the tractor loaded up, I was accelerating with the turbo spooling up when I heard a bit of a pop and lost power (engine still running and all, just very low power like you get when the turbo fails). I wasn't far from the shop so I came back and started getting a lot of white smoke out of the exhaust, it doesn't smell like diesel, probably more like oil. Definitely smoke, not coolant. I pulled it around back and shut it down to go grab AE and scan it and it shows a P0475, starting it back up has light smoke at idle and it idles fine but as soon as you give it any throttle it starts smoking pretty badly.

Researching it looks like the most likely cause for this is the EBPV itself but before tearing it down that far. This is the only code it's showing.

Truck has 272k on it, turbo was rebuilt a couple of years ago but we didn't do anything with the pedestal at that time. I guess in retrospect, I probably should have done the EBPV delete and the resistor fix then but I didn't think about it at the time.

On another note, my AE is not showing any of the system test for some reason, the drop down is blank. I have version 7.0.1, so it's an old version but I'm working on an old truck, so... What that might be? I've got the truck pulled into the shop now to let it cool down. I'll probably let it sit overnight and take the turbo and EBPV out tomorrow unless someone has a better suggestion...

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Ford 6.0L Power Stroke Diesel :: White And Blue Smoke When Spooling Up In 1st / 2nd And 3rd Gear

Replaced stock turbo on my 04 f350 zf6 with a newer stock turbo from an 05 6.0 excursion with a wicked wheel. Truck never smoked before ever for any reason. Now with the new turbo the truck puffs out white and blue smoke when turbo is spooling up in 1st 2nd and 3rd gear but once turbo is spoiled up no smoke at all. 4th and 5th no smoke at all. What could be my issue? Truck runs great no sputtering or missing or anything. I rebuilt injectors about two months ago so those are good.

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Ford 6.0L Power Stroke Diesel :: 2004 - Turbo Won't Have Boost?

I have a 2004 Excursion with the 6.0. Lately it seems like the motor just doesn't have the boost it should. Funny thing is that the boost reading through the edge cts seems to be right. Under full acceleration it will pull 27 psi boost and 3900+ ICP pressure. No codes are being thrown. It just doesn't "feel" right (seat of the pants) and it also sounds louder but I don't known this for sure.

Where does the CTS get its boost reading from? The truck has new boots on the hot side from riffraff. Anything I can check?

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Ford 6.0L Power Stroke Diesel :: Can Interchange Turbo 2004 And 2005?

The 2004 and 2005 turbo is interchangeable and can you replace the bearing in it.

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Ford 6.0L Power Stroke Diesel :: 2004 - Turbo Not Boosting Properly

I have an '04 6.0 and it doesn something strange. When for example I am going up a decent grade hill and passing, if I have to let off the throttle and then re apply, the turbo won't build boost, it sits at a couple pounds for a few seconds. Then after a few seconds it will build boost quickly again and work generally as normal. If it doesn't respond and I really need to get it to build boost NOW, if I push the accelerator to the floor, the delay shortens and it will often kick down a gear and then build boost. So if I gently accelerate, very slow to recover, if I hammer it, much quicker but regardless, when it's happening it's almost always the same situation, fully warmed up truck, warm/cold/freezing day and it happens when I back off and re apply. Thinking maybe a worn unison ring but not sure..

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Ford 6.0L Power Stroke Diesel :: 2004 - Turbo Would Not Spool Until Revved The Engine Hard

It started after a blue spring upgrade. my turbo would not spool until we revved the engine hard then it kicked in and it's kinda worked since then.. it feels like the truck is struggling on acceleration and the boost builds fast up to 30lbs, the EBP seems to be stuck at 21.48psi until your in 3rd then it jumps and I have power again, also the turbo dumps (farts) if I let off even a little until the EBP jumps then no issues. I replaced the sensor and it's stuck at 21.48 all the time.

Now, I unplug it and it jumps between 26 and 28psi, plug in the old sensor while it's out laying on the motor (not installed) and right back to 21.48. I don't know where to go with this and it's my only truck so I need it running. also it was blowing the intercooler boot off at the turbo during a normal acceleration and the turbo spool has a howl to it when EBP is stuck...

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Coolant Loss - Wet Spots On The Tube Coming From Intercooler To Turbo?

My friend is working on a 2004 6.0 F-250 and it has used 75% of the coolant in the overflow bottle in 5 days. Can't smell coolant either. The inside of the tailpipe is wet soot black and there are wet spots on the tube coming from the intercooler to the turbo at the turbo and the intercooler. He's thinking EGR cooler.

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Ford 6.7L Power Stroke Diesel :: No Turbo Pressure?

Weird thing happened today. Was out running errands, and upon pulling out into traffic I felt the truck lag a little. I figured it was the typical trans hiccup we all experience from time to time. As I continue driving, I notice I don't have any turbo boost.

I'm cruising around 55-60 and when I slowly give it gas......No boost. I stomp it and the turbo gauge slowly climbs to about 12 psi. At this point I waiting for the truck to throw a warning message and none came.

As I'm reaching my destination, the speed limit is 30 so I'm just putting along and any acceleration I did, the boost needle wouldn't move. I arrive at the store, and when I got back in 5 minutes later and drove off, My boost was back. Truck operated normal for the 25 minute trip home. I thought a similar thread was started but I couldn't find it.

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Ford 6.0L Power Stroke Diesel :: Turbo Up To 30 Psi Normal?

My truck is all stock and I am running in performance tune? And my friend the former owner said I need to let her loose about 75 percent of the time I am driving it because it's my DD and I do not tow anything on a regular basis. I do not want to stretch my bolts by unnecessary pushing, I don't know if I'm even pushing it hard but I normally get the turbo up to about 30 psi is that to much?

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Ford 6.0L Power Stroke Diesel :: How To Get Oil Tube In Turbo

Still working on this E450. Now, I'm trying to get the turbo back on and I don't know how the heck to get the oil tube in.

There's so little room that I can't lift the turbo up. Just getting it in and out is a chore. I was able to pull the oil tube out with some difficulty when I was removing the turbo, but if it put it in first, the turbo won't go over it to get back in. If I leave it disconnected to get the turbo in, I have no way to reach under it to get the oil tube back in.

I only messed with it for a little while - it's physically difficult bending over inside the van to wrestle with it - and will go back at it first thing in the morning. I know there's gotta be a way, I've just never done this before.

Do I stick the tube in the turbo first, in the engine, or neither until I got the turbo in place?

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - No Power At All / Turbo Was Not Kicking In

I have a 06 f350 superduty with a 6.0 I have had injector problems before with the motor even hydro locking no start this is the problem my truck started blowing white smoke with a strong diesel smell everyone said it was oil cooler but I took it to a ford garage the guy said I had 2 injectors hung open and wasn't hydro locking and suggested to put all 8 in so I did 3400.00 not I went to pick it up had no power at all turbo was not kicking in so I took it right back to them they checked it out said turbo was sticking had to clean it it would take 6 hrs. said the fuel In the motor caused it it was working fine when I took it to them now they say maybe a new turbo are they giving me the run around or is this possible....

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Ford 6.0L Power Stroke Diesel :: 2005 - Power Loss With CEL - Turbo?

2005 F250 SD, Crew Cab, Diesel 6.0L...

Hauling my jeep (close to 16,000 pounds all in F250+trailer+jeep) on a highway going a little over 70mph up a hill when I seemed to have lost some power and the check engine light came on. The turbo PSI was well over 20PSI (according to the gauge in the dash). I have a Scan Boss but I have not been monitoring turbo boost PSI.

I was only 10 miles from the final destination so I continued without stopping. It seemed that the turbo was limited for the rest of the trip. Later in the evening, no more check engine light but I haven't really driven the truck since then.

What do you think the problem was? What should the course of action be?

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Ford 6.0L Power Stroke Diesel :: CAC / Boost Tube Keeps Coming Off Under Power At Turbo Connection

Having this problem, what to do to correct it? There is no hole in the boot and this just started about a year ago. Does not do it all the time.

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Ford 6.0L Power Stroke Diesel :: F450 - Turbo Malfunctioning When Hot

I have an F450 with a 6.0 turbo diesel with 267000 miles std trans. 4wd and just bought it a few weeks ago. When the engine is cold, the truck runs fine but after driving for 15 minutes, I loose power in 3rd, 4th, and 5th gear. The gauge for the turbo drops from 20 down to 5 and the truck starts blowing black smoke. This starts at 1500 rpms and stops when I am past 2200 rpms.

Before 1600 rpms and after 2200 rpms, the truck has lots of power but withing those ranges, the truck has almost no power at all. When I first got the truck, the problem didn't start until I was up to 1800 rpms. No codes showing up either. I had the truck serviced by a diesel mechanic and the filters replaced using Ford parts. Problem persists and only exists when the engine is warm.

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Ford 6.0L Power Stroke Diesel :: Turbo Keeps Blowing Hoses Off

I just recently repaired issues with my 6.0 and now new issues has begun. The turbo keeps blowing the pipes out of the rubber hoses. Not sure what is happening or why so a little insight would be useful.

Oh yeah out of all the work completed in my previous post..don't bother replacing the solenoid section of the injectors. I replaced two the bad ones, rebuilt the other 6 with new everything including a cleaning and now I am getting codes for 3 that are going bad. Oh well I tried right...

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Ford 6.0L Power Stroke Diesel :: Oil In Down Pipe Leaking On Turbo

Would there be much oil in the down pipe if the oil deal was leaking on the turbo? I broke it loose to look at it and not much there, one small area that looked like it has had on it..

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Ford 6.0L Power Stroke Diesel :: Burning Oil After Turbo Replacement

On Friday my turn shaft broke, 70 mph on the highway. As soon as it broke burned oil like a freight train, I know seal in the turbo. Bought brand new Garrett turbo installed last night. Let idle for 5 minuets and went and drove it and it burns oil once I get on it. Drove it for about 3 miles comes and goes? I did break a piece of the turbo vane off 1/4 inch by 1/4. The truck runs fine no knocks or misses. Could this just be oil left over or is there something else I should be looking for?

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Ford 6.0L Power Stroke Diesel :: Turbo Fluctuating While Accelerating

What could be causing my turbo to be fluctuating while accelerating? I can definitely hear the difference in the sound of the air and today while towing my camper I could even see the dash gauge bouncing around some.

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