Ford 6.0L Power Stroke Diesel :: Batteries Get Discharged To A Certain Point / Alternator Not Charging


Feb 16, 2016

I ve been noticing that the alternator isn't charging correctly, or at least it seems like it. We drive short trips sometimes two times a day, a mile or less. One day, night actually, I noticed it started to not turn over with it's usual enthusiastic sound. When the batteries get discharged to a certain point, the voltage at idle will be less than 12 volts. If I rev the engine for a bit, the volts jump up, but at idle it drops back to 12 or below. Seems to me that it should be at least 12v or above if the batteries are discharged, and more towards 12.5ishV if the batteries are fully charged.

After I put it on a 6A charger overnight, the voltage upon starting is above 12, sometimes over 13. But if the batteries start to dwindle down from short trips, the voltage drops to 12 or below at idle.

I did install the smaller pulley a few years back, and that worked massively. I couldn't get 12V at idle before installing the smaller pulley. But now it seems like I'm back to that same situation before installing the smaller pulley.

So, I m guessing that a alternator bench test is in my future? The batteries are fairly new, tho they have been down to nothing at least twice from boneheaded moves by yours truely!

And, I'm speculating that this charging situation contributed to the recent FICM replacement that I went thru.

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I have both a hydraulic dump trailer with two 12v batteries and an RV trailer with two 6v batteries to supply 12v. Both trailer's batteries are wired to be charged from the tow vehicle if the TV is equipped with a charge line.

Does the OEM 7 pin connector on a 2005 Ford 6.0 F250 CC 4X4 have a charging line on it? If so which terminal / pin is it?

What gauge of wire is it and how much amperage will it deliver to the connector? For testing, when is it hot? When the truck is running only? When the key is on? Is it hot all of the time?

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Ford 6.0L Power Stroke Diesel :: 2003 - Alternator Won't Charging?

I have a 2003 F350 6.0. I had a flickering Battery lt on the dash last week so I replaced the Alternator. People recommended I upgrade to the 2005 140 amp alt from my stock 110. I have a single alt system. So I did, today it died on way to work. Batteries were drained. Had new alt checked and its fine. So All I have is a wiring diagram from 99-2002 but it shows the plug on the alt with 2 wires, Lt grn/red from switched ign and Org/Lt Blu which goes to batteries. Org/Lt blu has 12v but Lt green/Red has nothing with ign sw on. I did check fuse 45 in Central J box and have power there. I did notice I have no battery Lt on dash when you turn Ign sw on, and never got the Lt this morning when it died. What Im confused about is do I have a PCM? my diagrams that only go up to 2002 model show it for a 2 alt sys but not for a single alt. I should have power on Lt Grn/red with ign sw on correct? Everyone said 2005 alt was plug and play, the elec connector is now pointed down, where it was pointed up on the orig alt, look to be wired the same.

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Ford 6.7L Power Stroke Diesel :: Jump Starting With Dual Batteries

If I'm giving a jump:

Assume I hook positive and negative cables to the respective terminals of one of the two batteries. The alternative would be hooking positive cable to one battery and negative cable to the other battery, or does that make 24 volts? I'm also assuming if it is just the one battery, it does not matter which one you jump from?

If I'm receiving a jump:

I assume positive cable to positive post of one battery and negative cable to a good ground under the hood somewhere? Again, does it matter which battery I use? I wonder where a good ground is on this crowded diesel engine and aluminum body. Front radiator supports?

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Ford 6.0L Power Stroke Diesel :: No Start - Replaced Starter And 2 New Batteries?

In the last 2 months I've replaced my starter and 2 new batteries. I've tested the alternator and it's fine. What more is there? I'm guessing the FICM is going to crap. If I attach a scangauge 2 to it now would it tell me if that's the problem?

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I have a 2000 watt inverter and I want to connect it to my 2011 F250 Super Duty. Which battery do I connect it too. This will only be used every once in awhile.

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Ford 6.0L Power Stroke Diesel :: 2003 - Fuel Gauge Lower Than E Point?

I've recently brought her back to life after a couple months of delayed loving due unforeseen reasons. And now the fuel gauge is completely under the E marking! I'm fairly smart and have looked some things up from other forums just trying to get a one on one response of that makes sense. "If were in the military you will understand" please break it down Barney style!! Not saying I'm dumb just want a good understanding

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Ford 6.0L Power Stroke Diesel :: Way To Check Batteries Health With OBD2 Gauge?

Is there a way to check to see battery health with Dashboss? I know I can check charging system, but is there a way to monitor if the batteries themselves are going south on me?

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Ford 6.7L Power Stroke Diesel :: Installed New Batteries - Door Lock Fuse Blown Again And Again?

I just bought the batteries I was asking about in this posting. Bought them at auto zone on my lunch hour today, they swapped them out right there in the lot, no problems. Watched carefully to make sure terminals were not crossed, etc. When I came out of work a few hours later, the #20 fuse for door locks was blown. I chalked it up to the battery change, and put a new fuse back when I got home. I come out an hour later to leave, and the fuse is blown again. I have not replaced it again, need to go get more of the proper amp rating.

No other changes to the truck other than the battery replacement. And that's the only anomaly. No other problems, nothing. Getting ready to head cross-country on a skiing trip, this Friday, so there really is no time to get to the dealer to get this looked at.

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Ford 6.0L Power Stroke Diesel :: 2006 - Replacing Batteries Repeatedly - Parasitic Draw?

I have a 2006 F250. Past two winters my batteries have died. Last yr., bought 2 new batteries and a new alternator. This winter, battries have been replaced twice. I only drive the truck maybe once a week, about 5 miles total. I live in Indiana and we have had many sub zero temps this yr. Its been in the shop all week, the mechanic states that they are finding an extremely small draw but cannot find where it is coming from. The mechanic is wondering if I am driving it enough. Any thoughts on this? Also my batteries came from auto zone, the mechanics thought it was bad that I had bought them from auto zone.....not sure if that should even be a factor....

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Ford 6.0L Power Stroke Diesel :: 2006 - Replaced 110 Amp Alternator - Can Handle Enough Power?

OK...I ask that you bear with me while I explain my question/issue.

I bought a used 2006 F350 Super Duty diesel last October (Oct 2015) and it has about 124,500 miles on it now. Last week, the power cut out as I was driving home from running an errand. Jumped it and got it back to the house. Suspected the alternator as both batteries tested low (according to AutoZone). Purchased the 110amp alternator and after a few days...I was able to get the alternator installed. AutoZone charged the batteries back up.

Today, I was able to start the truck and drive it around the block in order to make sure everyone was okay - before I took it out on the streets. Got back to the driveway....ABS light comes on, radio shuts off, odometer light goes off, etc. I shut the engine off and let it sit for a minute. Try to start it back up...and nothing happens. Ended up disconnecting both batteries while I ponder the root cause of the issue.

Is it possible the 110amp alternator is not strong enough to handle the power requirements (and that's why the dashboard lights went out)? To the best of my knowledge, there's only 1 alternator. The only "extra" that's installed is the tow/haul package (which I haven't used yet). According to the Ford Parts web site - after I enter the VIN for my truck - the results show a 110amp alternator (heavy duty alternator).

Would exchanging the 110amp for the 140amp be the most logical place to start? Or is there something I missed as a replaced the alternator?

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After 2yrs and 1mo, my DC power 270XP amp died. I put the almost 10 yr old factory alt back on and everything is good again, except for the glaring fact that I have a dead alternator. It is a month beyond warranty (of course).

Truck has been running great. Oil cooler, EGR bulletproof cooler, STC done in Dec at Ford due to high deltas. I have a small stereo - one 12" sub woofer, otherwise nothing that really stresses the electrical system. I did the "big three" with 1/0 copper - cost a fortune, saw no difference - but that could have been an issue for the alt.

I left a message today with etch support but did not get a call back. I hope they make good on this - I waited almost 4 mo's to get this thing and it was supposed to outlast my truck.

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Ford 7.3L Power Stroke (1999-2003) :: E350 Diesel - 2nd Battery Won't Charging?

One of my batteries on my van is on the frame rail. The box rusted out so I routed the battery into the back of the van for now. The van wouldn't start because the batteries were low. I charged the battery in the front engine bay overnight but it did not charge the 2nd battery, does that mean there's a disconnect between the two batteries? I thought they were in parallel.

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Ford 6.0L Power Stroke Diesel :: Alternator Warning Light And Lose Power Steering Soon After Brakes Got Stiff

I just wanted to share with you all a cautionary tale about belt tensioners and idler pulleys. I am now a firm believer in installing the aforementioned items when you replace your drive belt. 15000 miles ago I replaced the drive belt and didn't heed the warning of some here on the forum.

For the last month or two I have noticed what sounded like road noise which I dismissed because I had just had new tires installed that had a more aggressive tread pattern than my previous tires, I also noted that the ECT had been a bit higher than normal, like running in the high 190's to low 200's on average.

Well while driving today I get the alternator warning light and lose power steering and soon after the brakes got stiff, this was followed by ever increasing ECT which got to 242* before I could get it off the road and shut down. It is too early to tell if the noises and the ECT temp rise were the result of this tensioner going out...

For what its worth the only tools required were a 10MM end wrench and a bit of skin to get the job done.

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