Ford 6.0L Power Stroke Diesel :: Coolant Leak / Hole In Radiator


Aug 20, 2016

I am in the middle of a several thousand mile road trip, and I am with family in Utah when this evening I noticed a puddle under my 6.0 Excursion.

Coolant leak? - YouTube

The fluid does not smell like typical coolant, but from the location of the drip, I cant think of it being anything else.

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Ford 6.0L Power Stroke Diesel :: Losing Coolant Pressure - Pin Hole Leak Somewhere Once Shut The Truck Off

I noticed when I shut off the truck about 30-40 minutes later I'll open the degas bottle cap and notice there is no pressure.

I used a coolant pressure tester kit and pumped in 16PSI but couldn't hear or find the leak.

I'm going to buy a smoke machine in a month or two but until then, can I still drive the truck ?

I'm guessing it is a pin hole leak somewhere as once I shut the truck off... there is a lot of coolant pressure.

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Ford 6.7L Power Stroke Diesel :: Coolant Leak On Driver Side - Radiator Leaking?

On Friday am I noticed a 6" sized puddle on the garage floor. Coolant leak on the drivers side coming off the frame. Dropped it off at the dealer on Sunday and today the tech tells me it was in fact a radiator leak and the new one will be here wed. They hope to have it buttoned late Wednesday. I am assuming all will be covered under warranty.

I have 23k miles logged and had just got home from a 1300 mile run pulling about 18k worth of hay and trailer. Truck performed flawlessly. Averaged 11mpg for the trip. I am hoping this is the first and last radiator replacement I have to go thru.

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Ford 6.7L Power Stroke Diesel :: 2012 - Coolant Leak From Lower Radiator Hose

Just had to replace radiator at 38k on my 2012 SD. Now I have another leak at 41k. Looks like it's wherever the lower radiator hose leads. Kind of a weird junction. I don't think it's coming from above there, but not sure. It's the primary dgas bottle that was low. The radiator was covered under my ESP. We'll have to see what's up with this one. Been eying a denim blue SD at dealer, thinking this is going to talk me out of it though. Not especially happy right now.

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Ford 6.7L Power Stroke Diesel :: Radiator Leak - Puddle Of Coolant Under The Right Front Driver Side

My truck just passed the 3 year/36k by 2 days! I got it on 8/4/10 but it only has 27,000 miles of course I just found a puddle of coolant under the right front drivers side. After a little reading, I guess this is common. Should I push for Ford to fix it or get an extended warranty and turn it in on that or... Aftermarket yet that isn't half plastic like this stock POS?

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Ford 6.7L Power Stroke Diesel :: Radiator Leak At 40k Miles?

I was just outside and noticed a little puddle under the front of the truck. I crowled under her to find orange coolant on the seam of the radiater right above the drain. I thought maybe the drain was open a little but no, it was tight. I have 40000 miles on the truck.

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Ford 6.7L Power Stroke Diesel :: Radiator Removal To Repair Leak?

Removing the radiator on these trucks to repair the leak? It looks pretty straight forward. Remove the fluid, grill, hoses, and the few screws on each side that connect the other cooling coils to the main radiator. then hopefully it should slide straight up and out. A radiator shop said they would replace the gasket between the plastic end caps and the radiator if I take it to them. Which brings me to my next question. Is it the gasket that is causing this notorious leak or is it a crack somewhere or a loose crimp? Mine is leaking from the usual spot. Driver side on the bottom at the seam. Then runs down the frame to the ground.

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Ford 6.0L Power Stroke Diesel :: Radiator Hose Split While Traveling - 250 Degree EOT After Coolant Loss

Recently I had a radiator hose split while traveling. The EOT got up to 250 degrees before I could pull over and stop the truck. I flushed the cooling system with water, replaced the thermostat, and added Ford Gold coolant as per the recommendations in the Tech folder. My oil temps are higher now than prior to this incident. Unloaded on a flat road my deltas are about 10 to 12 degrees @ 60 mph.

My water temp will stay around 190 to 195 degrees while my EOT have reached 212-215. I pulled a small utility trailer and saw a delta of 17 degrees this was at about 75 mph. Typically unloaded I would only see a delta of about 8 degrees and this was at 80mph. My question is do you think a EOT of 250 would burn the oil, I had Shell Rotella T5 5W40 in the engine. Would it be possible that the oil cooler is partially plugged from this temp?

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Ford 6.0L Power Stroke Diesel :: Losing Coolant / Radiator Making A Sloshing / Gurgling Noise

I have a 2003 6.0l... When I first bought truck, seemed to run fine. Since then truck has broke down on me once. I took it on a six hour drive, and couldn't turn vehicle off, because if so, truck wouldn't start back up until cool. After getting to my destination, fans seemed very loud every time I pressed pedal, and seemed very sluggish. Drove it a couple days and boost was low and fans continued to sound like they werre engaging even when I first started truck for the day. Had truck towed to shop, because it cut off on me when driving.

At shop : Truck had air filter, water in fuel sensor, o-ring for draining plug, new ICP sensor and harness, and HFCM cleaned up as it was filled with gunk.

After shop : Fans quit being so loud, but have not had near the boost I had before issues started. Truck struggles to go from stop, and around 15 psi boost gauge starts shaking erratically. Also, I have been losing coolant in a short period of time, and can't see any leak coming from anywhere, and also my radiator has been making a sloshing/gurgling noise and it will stop, then come back all within bout ten seconds. And I guess while I'm writing, I should mention the bucking after it downshifts in about third or fourth gear giving it gas makes the truck buck until the RPMs are above 2000 or it upshifts or downshifts, and at an idle seems to miss until warm.

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Ford 6.7L Power Stroke Diesel :: 2012 F350 - Bypassing Radiator With Transmission Coolant Lines

2012 F-350 King Ranch Diesel. I am eventually going to purchase a camping trailer to pull with this rig. I am thinking of bypassing the radiator with my transmission coolant lines. I did this on another vehicle and it worked GREAT! That vehicle was a 2001 Isuzu Trooper with that crummy 4L30-E transmission. My trans temps stay round 170 to 175 on the freeway which is far better than the 190 to 200 range that GM says they will run. At any rate, 2011-2017 F-250 to F-350 applications? I was thinking of adding a filter or two with a fan-cooler from B & M Racing Equipment.

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Ford 6.7L Power Stroke Diesel :: Primary Radiator Leak / Small Drip From Front Driver Side

I have approximately 66,000 miles on my 2013 F250 truck and noticed a small drip from the front drivers side around 40,000 miles. That random drip is now a leak and the truck will be going into the shop to replace the Primary Radiator.

I absolutely love this truck, but what a disappointment that this isn't a recall. What scares me is that my buddy who has a 2014 F250 will be going in for his second primary radiator in 3 years of ownership.

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Ford 6.7L Power Stroke Diesel :: 2015 Small Drip Of Coolant Coming From Corner Of Radiator Near Drain Valve

Have a 2015 King Ranch with 72k miles. I noticed today a small drip of coolant coming from the corner of the radiator near the drain valve.

The truck is deleted however before it was deleted I did purchase an extended warranty through Flood Ford. What are the chances they will deny a warranty claim on this because of the dpf and egr delete?

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Ford 6.0L Power Stroke Diesel :: Coolant Leak / Drips Off The Power Steering Pump

I am having a heck of a time finding this coolant leak. It drips off the power steering pump. I replaced the upper radiator hose and the heater "y" hose that goes to the bottom of the Degas bottle. I recently replaced the lower radiator hose as well. So the truck runs normal. When the system is under pressure I do not see any leaks. But after the engine is completely cold it starts leaking a small puddle of coolant. Its appears to be coming from the power steering pump. But I am sure its something above or near it. This is on my 2005 Excursion with a 6.0. Can the water pump be going bad and leaking this direction. I would expect a water pump to leak straight down the middle of the engine. What to look for? The thermostat seal stays dry. but it has to be in that area. What is really messing with me is. When it is hot and pressured up It does not seem to leak. Only after it has been sitting for hours and cools off..........What the heck!

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Ford 6.7L Power Stroke Diesel :: Coolant Leak From Motor Front?

Nothing to be alarmed about, I'm just letting y'all know I have a coolant leak on the front of the motor. It leaks about 8oz. Of fluid/week.

I have been through the radiator issues, 5 in all on my '08 and 1 on my '11 at 52,000 miles. This one is different, I'm pretty sure it's the water pump.

I'll give the official word as soon as I can get it diagnosed. I guess it's because I tow all the time, nothing real heavy, just everyday use. Truck is hardly ever on its own.

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Ford 6.7L Power Stroke Diesel :: Coolant Leak Near The Back Of The Block?

Seen a coolant leak near the back of the block? I did an oil change and noticed coolant on the bell housing.

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Ford 6.0L Power Stroke Diesel :: Coolant Leak And Pressure Loss

I recently had an upper radiator hose bust and ever since I have been having a slight water leak. It appeared to be coming from between the layers of rubber on the new hose which I replaced twice since the incident. Both hoses had water seeping from the same location. This afternoon I plan on doing a pressure test on the cooling system to diagnose where the water may be coming from.

My question is could a loss of pressure cause larger than normal Oil and Water deltas? If I have to replace the radiator is there a particular manufacturer or type I should avoid? Should I try to get a factory replacement from Ford or would an Autoparts unit be sufficient? The original is still in the truck now with 286,000 miles on it.

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Ford 6.0L Power Stroke Diesel :: Coolant Leak From EGR Cooler O-Ring

I installed a BPD EGR cooler about 4 years ago just as a preventative measure (along with an oil cooler) in my '06 F-250 6.0. About 6 months ago some coolant was found to be coming down the rear of the engine and onto the garage floor but only in the mornings after cooling down and even then not every morning.

A couple weeks ago I did a coolant flush and put the red ELC coolant in and now I can see better where the coolant is coming from. It appears to be coming out from the O-ring between the cooler and the intake manifold. I did check the torque on the stud and bolt and they are tight.

Is there a way the drop the cooler enough to install a new O-ring with out going through the whole process of removing the intake manifold and everything that is associated with that? The thought is daunting...

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Ford 6.0L Power Stroke Diesel :: Coolant Leak Under Intake In Front

I just replaced the oil/egr cooler, stand pipes and dummy plugs along with all suggested upgrades, just filled with oil hooked up batteries and while filing with coolant it started gushing out from under the intake in front. I think I see an o-ring pushed out.. I hope I can lift the intake without removing the turbo!!!

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Coolant Leak?

I have a O6 F250. Egr delete and a new oil cooler 20k ago. I have been dealing with missing coolant for about 6 months. A little here or there but it has gotten really bad the last few weeks. My last attempt was to replace the degas cap. Stopped the missing coolant for a 30 mile trip. Just to clarify it had gotten to the point I was adding one gallon per 20 miles. Needless to say I was thrilled. Next morning I came out to find coolant under the truck. Plastic Y under degass, so I replaced it. 25 miles and none missing. Next morning fluid under the truck. Now it's the egr hose.

Replaced it with a gates hose and new clamps. Fill it up with coolant go inside and its leaking in the same location. Its a pure pleasure to undertake. So I assume these leaks weren't previously leaking because the degass cap wasn't pressurizing the system. That being said the leak is on the oil cooler side of the egr hose. The snap lock fitting that was on the original housing spins around. Should that locking mechanism be removed before the hose is secured and clamped? This is the only thing I can come up with as the culprit. I have searched the information on the site but can't find any mention of it needing to be removed. The clamps are the right width and everything is seated.

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Ford 6.0L Power Stroke Diesel :: 2006 - Coolant Leak In Front Of Engine?

I have a 06 f250 that has a coolant leak in the front of the engine. It's was leaking about a month ago replaced the water pump it stopped. Then about 2 weeks later it started back up again. It only happens when the engine is cold. But once it warms up it starts leaking again. I am confused as all get out on this.

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Ford 6.7L Power Stroke Diesel :: 2012 - Coolant Leak Under Passenger Door?

Coolant seen leaking under passenger door it was running down frame rail looked under hood and seen coolant around the air filter cover . Tank was low 2012 cab chassis 33,000 miles

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