Ford 6.0L Power Stroke Diesel :: EGR Valve Control The Amount Of Exhaust Into Air Intake?


May 28, 2017

I understand that exhaust runs through the EGR. what I don't know is:

Does the EGR valve control the amount of exhaust into the air intake?

If so, does only the amount of exhaust let through the valve go through the EGR?

if so, if the EGR valve is closed then no exhaust will go through the EGR?

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I'm looking at maybe trading for a 2004 F350 with a studded and deleted 6.0. It has a "thumping" sound coming through the intake like an exhaust valve is staying closed. My question is, how common is it for the rocker arm retainer or rocker itself to fail? It has 204k miles, and the owner says he was on his way home about 2 weeks ago and it just started doing it.

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I have an emissions test coming up. I have 3 P codes that I'd like to eliminate before then. I don't want to "fix" the issues they are telling me about. Just make the codes go away. I know why they're there I just need to get rid of them.

What I have coming up is:

P0475 Exhaust Pressure Circuit Valve (result of EBPV delete)
P0541 Intake air heater A circuit low (result of aih delete)
P0640 Intake air heater control circuit (also result of aih delete)

What resistors I'll need and where to put them in?

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Ford 6.7L Power Stroke Diesel :: CEL Code P02E1 - Diesel Intake Air Flow Control Performance

My truck threw a CEL after the first start today. The CTS reports it twice. I noticed it about two minutes after start.

P02E1 - Diesel Intake Air Flow Control Performance

The air box gauge is green and it doesn't reset when I push it so that appears to be fine.

The one thing I can easily notice is the sound of the turbo. Typically when I stop and park, the turbo spools up, then down, then spools again and gives a sigh of relief and it's then silent. It's not doing that currently.

Now, I can hear it constantly when parked and it spools down after I turn off the engine, even two minutes later. That is not normal for my truck when I wait for the above to finish its routine. When I start the truck, the turbo immediately spools to where I can hear it which is also not normal, as if it's building 0.5 psi. I realize that's funny to say on a turbo diesel but I know the sounds of my truck. The EGT's are fine, EOT, ECT, TFT are fine and I can build boost when driving without issue. I took the drive to work easy this morning so the highest I noticed was 10 psi.

I restarted the truck after a 20 minute drive to the office and it didn't clear the CEL. The CTS squawked four times when it woke up the second time but it didn't show me which PID it was upset about.

I'm thinking this has nothing to do with the CAI and this is something downstream of there. EGR related? I haven't opened the air box yet, at work and in dress clothes so that'll need to wait. My past four or five regenerations all started between 1.94 and 1.97 soot gpl. That is also not normal and is something I have been keeping my eyes on. Currently the DPF is at 2.10 so it has made it further. Normal behavior (post emissions flash) is above 2.54 soot gpl for an AR.

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I have no oil analysis history to say if this has been occurring for any length of time, and have no runnability issues. Oil/coolant temp delta is 8-10F unless towing, and I have seen no coolant loss since replacing the degas bottle a couple of months ago.

Where to look first. It seems most oil/coolant encounters result in the oil going into the coolant, not the other way around. I haven't done an analysis, but have not seen any oil residue in the degas bottle.

BTW, no coolant shows up on the dipstick either, so it is a small leak at best.

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Where the air intake for the cabin air conditioning system is? The past several trucks I've owned had a cabin air filter which I replaced annually. They get filthy and I can see why this dirt should not get into the evaporator coil. It will reduce air flow and here in Texas we need all the air flow we can get (106 today). It shouldn't be too hard to improvise a filter to wrap over the intake (for a cheap fix).

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I just replaced the oil/egr cooler, stand pipes and dummy plugs along with all suggested upgrades, just filled with oil hooked up batteries and while filing with coolant it started gushing out from under the intake in front. I think I see an o-ring pushed out.. I hope I can lift the intake without removing the turbo!!!

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I was chasing down a P2074 CEL and thought it was a stressed wiring harness connection on the MAF.

Took it to the Ford house and they chased it for 2 days, believing it was the MAF and air filter. They told me that air filter was allowing to much air in. My thoughts was, that is was what MAF is for, to regulate the fuel based on how much air was going in.

I just found out that they are stating that an AFE dry air filter contributed to a cracked intake manifold because the aftermarket air filter made the intake get too hot.

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Anyways, I've been doing a lot of work on my 6.0 2004 Ford Excursion lately, and recently installed my Sinister Diesel intercooler pipes and intake elbow, and had to remove my throttle body completely to do so. I know that the 2004 models throw codes when removed, and that's what I'm here for. Mine isn't dogged down and actually runs even smoother with my new piping and intake, but I want to get rid of this code.

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I do have experience with turbo/ supercharged motors. My experience would tell me that the problem was with a lean condition at the time of the backfire. Plenty of fuel in the tank and no low fuel pressure warning. I have seen low fuel pressure warning in the past but it happened during the winter when temps were negative 40 degrees. The truck is still under extended warranty so I really don't have concerns regarding repair costs.

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2013 Ford Superduty Platinum : 33,800 miles and the truck is stock

Messages : service traction control / Downhill decent control fault

This will happen just driving down the road or just after starting the truck and taking off.

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From what I understand it should be dry where the valve goes. I would call it moist not wet but fairly moist. The top groove had the most wetness, the middle groove was dry and the bottom was nearly dry. Where do I go from here - the video I watched said to scrape out and vacuum - not dry enough.

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My friend attended a powerstroke diesel class last week. During the class the person doing it mentioned that if you are going to do a EGR delete on a 6.0 you need to install a blow off valve. He said that the 6.0 will open the EGR valve if you over boost and since you deleted the EGR it will lift the heads. He said that the unision ring wears out which will cause the truck to over boost causing the over boost situation.

EGR deleted but possible problems later? - Ford Powerstroke Diesel Forum

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