Ford 6.0L Power Stroke Diesel :: No Crank / Start - 30 Amp Fuse PCM Power Relay Is Blown


Nov 20, 2015

Ihave a 2008 E 350 6.0 , while driving i hit a small pothole no big deal the van stops running and coasts to the side of the road. get her towed. The dash lights show the PATS is engaged so it is no start no crank.

The 30 amp fuse PCM power relay is blown. when i replace it it blows as soon as i turn the key. im checking for wire chafing but so far have found none.

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Ford 6.0L Power Stroke Diesel :: Blown Fuse Causing Lack Of Power To OBD Port?

Blown fuse causing a lack of power to the OBD port?

I just got my Kiwi2 BT OBD2 adapter and was hoping to start diagnosing my truck, but the adapter won't power on while connected to the truck.

I pulled and visually inspected fuse #12, I also verified power to the cigarette lighter plug and the accessory 12v power outlet.

The adapter powered up with no problem when I connected to a co-worker's Tacoma.

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Ford 6.7L Power Stroke Diesel :: Installed New Batteries - Door Lock Fuse Blown Again And Again?

I just bought the batteries I was asking about in this posting. Bought them at auto zone on my lunch hour today, they swapped them out right there in the lot, no problems. Watched carefully to make sure terminals were not crossed, etc. When I came out of work a few hours later, the #20 fuse for door locks was blown. I chalked it up to the battery change, and put a new fuse back when I got home. I come out an hour later to leave, and the fuse is blown again. I have not replaced it again, need to go get more of the proper amp rating.

No other changes to the truck other than the battery replacement. And that's the only anomaly. No other problems, nothing. Getting ready to head cross-country on a skiing trip, this Friday, so there really is no time to get to the dealer to get this looked at.

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Ford 7.3L Power Stroke (1999-2003) :: Relay Click When Turn The Key To Crank - No Start

Alright so I have a 99 7.3l. One day I went to start my truck and when I turn the key to the on position all is normal and then when I turn it all the way to crank it nothing happens. I hear a relay click ann thed that's it. Me and a buddy of mine spent quite some time on going through the entire truck. The starter was replaced, the neutral safety switch was replaced and the ignition switch was replaced yet the problem is still there. We then discovered that fuse #20 under the dash keeps blowing with every turn of the key. The manual states that this fuse is a starter motor relay coil PCM ( gasoline only). So if it's gas only why is it even in there. Let me just say that I can jump the fender mounted relay and the truck starts.

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Ford 6.0L Power Stroke Diesel :: 2003 6.0 Just Losing Power And Shut Itself Off / Crank But No Start

2003 crank no start, 196k bone stock truck egr still in truck and stock head bolts. Replaced the icp sensor and ipr sensor, both from ford. What happened is I got fuel then about 15 minutes afterwards my truck acted like it was going up a hill and was just losing power and shut itself off. ficm tested 48.5 volts all 8 injectors tested good and there is oil pressure. Had an egr fault code but I'm at a loss.....

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Ford 6.7L Power Stroke Diesel :: 2011 F250 Crank But No Start / Reducing Engine Power

My 2011 6.7L F250 Superduty died on interstate the other night. Picking up throttle pulling onto interstate when a message came on the dash "reducing engine power" and the truck died. It will crank but will not start. It will start on ether but dies when that runs out. Has the following codes... p1249 Wastegate control valve, p0087 fuel rail/system pressure too low, p1291 & p1292 injector high side short to ground or battery (bank 1 & 2), p2291 injector control pressure too low-engine cranking. The codes are telling me I don't have enough fuel pressure but scan tool says I have 4000 w/ key on and 6370 while cranking and I thought 5000 was the pressure needed.

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Ford 6.0L Power Stroke Diesel :: Hot Crank No Start Sometimes

The truck was running fine then I shut it off one day and it wouldn't start back up long powerful cranks but wouldn't start pulled the valve covers checked branch tubes and dummy plugs all looked good (not for sure though) replaced the icp and even tried unplugging it after the hot crank no start to see if that worked because that was the only a code I threw but alas it did not work.

I did a air test and closed the IPR valve via fancy tool and was getting some minor gurgling out of the oil filter resivuar and was guided to change the hpop being that was the beloved issue I couldn't get the j-tube out to inspect but everything else was clean as a whistle ... I was getting some air flow threw the oil filler cap and the air intake box on the driver's side valve cover but was told that is normal but not sure how normal when I replaced hpop it appears it stopped gurgling as much.

When I did the following air test but it started when cold but then it struggled but it did start then my batteries died out turns out I do have a bad negative connection I getting the batteries re charged gonna pick them up today and tighten that connection along with a new air filter via reading in the hanes manual that can sometimes cause a hot crank no start .

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Pump Fuse Blown

So the other day my 20amp maxi fuse for my fuel pump decided to blow, put a new one in & everything has been going good since. Is it just a fluke or is this an indication my pump is going out? I inspected wires off the pump & connections for corrosion & that's good, fuel filter is also new about 2 months ago & I always run #1 diesel with a little additive in the winter.

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Ford 6.0L Power Stroke Diesel :: 2004 - Crank But Won't Start?

I have a 2004 6liter. I parked one day two weeks ago and a went out last week to move it and I will only crank over. No fire No start!!!! Have new batteries. New fuel filter and have fuel coming in to the fuel bowl. I have gone over the harness, checked my fuses. I do not have a reader or scanner. Any recommendations. I want more than just a code scanner.

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Ford 6.0L Power Stroke Diesel :: 2003 - Crank But Won't Start

I was driving down the road and suddenly lost tons of acceleration power had to almost flour it to move at all so I pulled off the road to stop and check it out. After I stopped I couldn't get it to start again it would crank like it wanted to start but nothing. So I had I towed home and it sat for a little while and then I tried to crank again, and it started and idled like crap and when I pushed down on the gas pedal there was no reaction, rpms didn't go up or nothing but still would idle like crap.

Symptoms stayed the same for about a day and no I have a crank no start. So then I did what little I could do just to see if it was an easy fix I changed the ICP sensor, IPR sensor, and EGR valve needed to be replaced so I replaced that too. Headstuds and gaskets have been done as well by previous owner but not I think it might be an HPOP problem? I am unable to read codes at the moment as well just FYI. Could this be a fuel filter issue even tho the secondary housing fills with diesel?

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Ford 6.0L Power Stroke Diesel :: 2004 - Crank But Won't Start?

ok, so after all the work done (headgaskets, head bolts, egr valve, ipr valve, egr cooler, oil cooler, blue spring kit, new ficm injector harness connectors), this is what I'm left with on start up. I am now getting no SYNC -0

I had ficm sync before i changed the connectors on the injector harness (last thing i did besides blue spring kit). Has this motor turn this way? And my glow plug light now comes on during and post crank along with a weird fuel light with 3 teardrops I've never seen before. I need to check this out.

48.0 ficm KOEO, 48.3 crank
IPC 3 KOEO, 1100 crank
IPR 14.1 KOEO, 46 crank
IPC volt .23 KOEO, 1.23 crank
Passed bubble test

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Ford 6.0L Power Stroke Diesel :: Crank / No Start - Bad FICM

2003 6.0, all stock. Crank, no start with an occasional sputter when it actually shows FICM SYNC = YES.

It had the following relevant DTCs when I scanned it:

P0261, P0270, P0276 and P0279 - Cylinders 1, 4, 6 and 7 - Injector circuit low
P132B - Turbocharger/Supercharger boost control A performance
P2614 - CMP Open circuit
P2617 - CKP Open circuit

CMP/CKP SYNC transitions to and maintains YES while cranking, however FICM SYNC transitions back and forth between YES and NO while cranking. When it transitions to YES, a cylinder or two will fire when FIPW comes up, but FICM SYNC almost immediately transitions back to NO.

Based solely on the scan tool results, Cranking shows IPR DC at about 50%, ICP PSI ~1500, ICP V ~2.0. These are stable and steady. FICM main power is at 49.5v and drops to 49.0 when it fires the occasional injector while cranking. RPM reads above 150 while cranking.

I'm thinking that since CMP/CKP SYNC stays YES and is stable and RPM reading is consistent, the CMP & CKP sensors and circuits are most likely good. I'm thinking with the codes for injectors 1, 4, 6 and 7 it probably points more toward a FICM issue.

Another thing that may or may not be relevant is the pre-cycle clatter sounds off to me. With an ambient temp of about 70F, the pre-cycle seems to repeat 3 times. The second and third cycles sound worse than the first. This is in the video below.

I work on far more 7.3s than I do 6.0s, so I'm looking for anything I may have overlooked, a second/third/fourth opinion, or if there's a flaw in my logic for someone to point it out.

6.0 No Start - YouTube

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Ford 6.0L Power Stroke Diesel :: 2005 - Crank But Won't Start?

Brother in law company 6.0 died on him in his driveway after a night of plowing

It stalled out, his boss sent out a "tech" and he said it doesn't have "nearly enough" oil pressure

Now I want to further diagnose the truck myself with my scan gauge II but haven't used it for that......yet......

What should I check for IPR pressure psi or %?

I know I can get ICP pressure in PSI on my SCT x4 not sure about the Scan Gauge......

I assume a blown IPR or failed STC fitting......

Truck is a 2005..... I can figure out the scan gauge I just need to know what to look for for an idea of a blown IPR or STC or ICP.

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Ford 6.0L Power Stroke Diesel :: 2005 - Crank Twice Then Start?

05 6.0 will only start if I cycle the glow plugs, crank 3 seconds shut off glow again then it starts immediately. If I try to glow 2 cycles with out cranking it won't start either. When he truck is hot it seams to start easier. I have new batteries new alternator running 5-40 synth. New glow plug control module. It does it hot or cold weather.

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Ford 6.0L Power Stroke Diesel :: 2005 - Crank But No Start - Bad IPR?

I have a 05 with 100K miles on it. I had the HPOP, FICM and EGR delete do about a year ago. Went to start the truck pressed the pedal and it died and won't start. It dies once while driving about a week ago but restarted. I have a Snap-on scanner for the data. FICM tested good and getting fuel to secondary filter. Batteries and filters are new with about 2K miles on them. Would this data point to a bad IPR?

ICP V KOEO = .25V
ICP V Cranking = .28V
ICP_DSRD 1251 PSI Cranking
IPR Duty 15% KOEO
IPR Duty Cranking 85%

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Ford 6.0L Power Stroke Diesel :: Crank But No Start - IPR Dead

I had a crank no start with very low hpo pressure. I went to do an air test and could not get my IPR valve to do anything with 12 volts applied. I have a switch wired to it, and went as far as wiring the IPR valve directly to the battery and got nothing. This is a brand new ipr valve, never seen a mile of driving, and I'm wondering if my luck could really be bad enough to get a bad one in the box, or if it could be my truck that's frying them. I have cranked on it a lot trying to start, but I have a feeling this IPR is to blame. I'm on my way to get a warranty replacement now. If my truck could frying them, would that be just a bad ground or what? Any way to test my wiring? I have a multimeter...

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Ford 6.0L Power Stroke Diesel :: 2004 - Crank But Won't Start?

2004 6.0 truck ran fine parked it, went out next morning and has been a crank no start. Brand new ficm put in today. Also scangauge readings while cranking.

IPR DUTY 30%
ICP -1000+
ICPV-.2 and rises
FICM-49.5 Never drop below 48
FICM LOGIC-11.5V And it also drops to 9 volts cranking
FICM SYNC-Yes
CAM/CRANK SYNC-Yes

I can here fuel pump running and have checked the bowl and fills in 3 second, also have held valve down in oil filter housing and it fills up in 4 seconds. Oil level perfect half tank fuel .. Also I get no smoke from tail pipe while trying to crank. Acts like it not firing or has no fuel... Driving me crazy been working on it for three weeks.

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Ford 6.0L Power Stroke Diesel :: 2004 - Crank But No Start?

Just installed lots of new parts on this late 04 6 liter HPOP, Stand pipes, nipple cup orings, head gaskets. and now she wont go. Just cranks. Doing an air test now, should I be able to hear anything form the oil fill tube? It builds oil pressure just not right away, I did have an icp code. but has gone away as of now (p2285). What's consider a long crank time?

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Ford F-150 - 1997-2003 :: No Crank / No Start - Relay In The Fuse Box In Dash Clicking

I have a 98 f150 Lariat 4wd Automatic with a 2000 4.6. When i turn the key the only thing that happens is i hear a relay in the fusebox in the dash clicking. I can cross the starter relay on the firewall with a screwdriver and itll start right up. Heres what ive done troubleshooting wise.

1. Checked battery terminals. Fine, it will start with jumping the relay so it seems good with that regard.
2. Tested the relay per the manual. Good.
3.Ohms Tested the white ignition switch box under the dash per manual. Good
4. Voltage tested the Trans Range Sensor per manual. Good.
5. Checked over all fuses, none blown.
6. No theft lights come on.

I figure since it will start jumping the relay that the battery, starter, and starter solenoid are all good. Only thing i cant seem to find is the Starter Interrupt Relay, or any sign of fusible links on the main battery cables. I am really at a loss here i figured one of the components ive tested would be it.

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Ford 6.0L Power Stroke Diesel :: No Power When Takeoff From A Stop / Black Smoke Blown

So I am not sure exactly what is going on with my truck. It is a 2004 F250 has a 6.0 L. Sometimes when I take off from a stop the truck has no power and blows some black smoke. Then the turbo kicks in and all is fine. It comes and goes when it pleases no matter the temperature. What started happening is when I drive it a steady pace on the highway sometimes the turbo gets quieter and louder and quieter and louder sometimes when it gets quieter I see a little bit of black coming out of the tailpipe. Sometimes it doesn't do it at all. Also sometimes when I let off the gas the truck sounds like it's trying to laugh at me like a wastegate is fluttering.

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Ford 7.3L Power Stroke (1999-2003) :: Keeps Blowing 15A Starter Relay Coil Fuse

Upon trying to start my 2003 f250, it keeps blowing the 15A "Transmission Range Sensor then to Starter Relay Coil" fuse. Initially the truck would still start if i did not use the aftermarket Viper keyless start. however, now it doesn't start at all and keeps blowing fuses. I contacted the guy that installed the alarm thinking it might be something on his end. He walked me through reconnecting the factory starter wires which would isolate the issue if it was something on his end. it's still blowing fuses. battery terminals are good and clean.

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