Ford 6.0L Power Stroke Diesel :: Repeated Code P0272 After Injector Replacement?
Oct 24, 2016
In the last 300 miles, I have replaced all 8 injectors with rebuilt units. Shortly after assembly I had P0264, P0270 and P0272, so I replaced #2 and #4 injector. When I went to pull the oil rail, the two screws holding the top of the #4 injector were gone and the injector was in half. Easy to say, this was this issue with that one. I am assuming #2 had a coil issue.
After assembly, I am still getting P0272 with a rough idle while cold or hot. It does seem to lessen at higher RPMs.
FICM has less than 300 miles on it. Atlas 40, Ultra mods from ficmrepair.com.
Injector harness is new.
Using AE - Injector buzz test is ok. Power balance shows number #4 with slight issues. I will post screen shots tonight. ICP is always within a few points of desired. It builds in excess of 3,600 at WOT.
I have only driven 10 miles since the assembly.
1) Can air in the system contribute to this code? Should I continue to drive around and reevaluate?
2) Should I send the FICM back to Ed for review?
3) Any other thoughts?
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My 2005 F-250 does not have power when the engine is cold. When the engine warms up then it seems fine. I believe that the fuel injectors need replacement. I was told that one cannot get new injectors. They are all re-manufactured. Is this correct?
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I may have to replace fuel injector #8 on my 2004 6.0. Aside from doing brakes and rotors, I don't have any experience working on my truck.
Side note- this is the second injector to go bad in the past few months. Ford also wanted to replace the HFCM, so I'll be doing that as well.
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I recently had my injectors changed at Ford and while I was driving it started dumping coolant. If the leak can be cause from the injector replacement or if they didn't put something back together right... 2005 f 350 6.0...
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Been working on a 2005 6.0 with 218kish miles on it. When I got the truck it had a contribution 2 code stored, no check engine light, just could see the code on the code reader.
Truck idled like crap, lacked power, so I replaced the injector. Truck improved but still had a miss, this time it had a stored code of injector 6.
Ordered another injector, got it installed today. Fired the truck up, ran perfectly, drove it around, absolutely 0 issues ran like a dream. Parked it for a few minutes before starting it again to wash it. Rough idle, not horrible, not noticeable. Cylinder 6 contribution code stored again, no check engine light.
So I drove it, I drove the hell out of it for about 15 minutes with the AC at full blast, WOT, etc etc. By the time I was done, truck was back to running smoothly.
Just walked outside after dinner to see if it would still perform well, or if it would idle poorly again, sure enough, 6 contribution, rough idle.
I just changed fuel filters with OEM, air filter is new. I just cleaned the EGR valve- although maybe it's not clean enough?? Oil change is tomorrow (had to wait for the filter to get shipped in).
I'm at a little bit of a loss on how to cure this miss, unless it's possibly an oil pressure issue from bad/old oil causing it?
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my excursion just started hard and had rough idle one morning then code P0270 - injector, FICM or wires between are the logical choices I think.
started with wires - all connections good at FICM and injectors (applied dielectric silicone) - checked all 4 wires from injector connector pins for resistance with omh meter from X-1 connector. no change
so next is FICM. couple years back sent to ed for repair. if I remember right it was power supply side only so the "brain" side might have gone? good news is could I get a loaner FICM off fellow 6.0 and installed (can't confirm condition of loaner - trucks been parked a while) same code same cylinder - no change.
I read somewhere possibly swapping two injectors (say 2 and 4?) and see if the code follows the injector or stays with the cylinder, further test for a bad FICM
Is that necessary? I would hate buy and replace the #4 injector just to put it back together to find no change then forking over 6 7 hundred more on a new FICM.
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I just did a bunch of work on my 6.0. Here's a list- head gaskets, arp studs, new heads, 2 new injectors, updated stand pipes and dummy plugs, water pump, and all new injector o-rings. After messing around with a bent pushrod, cylinder 5 code and and replacing injectors the truck runs excellent. After driving it a bit I get a code "P2290 injector control pressure too low". The truck runs great with no low power, stalls, or hard start cold or hot. I do puff black smoke but that's because of the sct tuner on performance tune.
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I have a 2006 F-350 4x4 CC LB. I recently had my check engine light come on coincidentally on my way to the auto parts store. Asked them to plug in the scanner and read the code. It had around 20! This truck has 40000 miles on it. All of the codes were dealing with injector voltage being low. All eight cylinders. So I'm thinking ficm is going out. I replaced the batteries shortly after this. I driven it a time or two after this and it started cutting in an out going down the road. Seemed down a few cylinders for a few seconds and pouring black smoke from the tailpipe of a stick truck. Made it home after it did this there times. Stated it up to move it a few days ago. Some white smoke that clears quickly and ran rough for a few, pulled it in gear surged forward and died. I cleaned the EGR valve and re o ringed it. Tested the drivers side pin on the FICM and have 47-48 volts with key on and cranking.
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2003, not deleted, everything was stock except for he put a Bully Dog on it with can tunes. Died on him was replaced ICP started up ran horrible was throwing different injector codes, IPR was at 84% at idle, plus had a lot of pressure on degas bottle.
Just finished studding, deleting, oil cooler, ICP, and injectors. She started up fairly easy, only to have the IPR still at 84%, ICP bouncing between 670s to 790s this just after start up from the work. Truck still runs horrible and still throwing #5 injector code also using AE and injector 5 wont Buzz. So, would be safe to say Injector harness and IPR sensor?
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Have a 2004 F350 which had problems starting cold and once started had bad throttle response until warm. It also had a shudder at cruising speed when going up a slight incline, would shudder until turbo kicked in.
Pulled codes which related to FICM and codes for all 8 injectors. 7 injector codes were circuit low, cylinder 1 high. Tested FICM voltage and sent FICM out for repair.
Installed rebuilt FICM, cleared codes, and hard start went away, but cruising shudder is still present.
Only existing code is P0262 for cylinder 1 injector circuit high. I'm assuming that cylinder 1 injector is bad -- are there any tests to confirm before I take it apart to replace it?
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#2 contribution/glow plug/injector code ????? Harness looks good. What's the malfunction?? Runs rough. Never seen those 3 codes together.
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I have for a week suspected my batteries were getting weak. just slower cranking is all. I took my truck in to have a viper security system installed and while he was doing his work he killed the batteries. I saw him hook up a battery charger and started the truck. He pulled it around to me and explained how the system worked and off i went. 5 miles down the road, on the thruway, I notice a miss and I'm down on power. FICM looked ok, 48V and it was charging, 13.8 I thought I would bring it to my shop and load test the batteries. On my way here, the check engine light comes on. At the shop, load tested them and they were weak. Installed 2 brand new batteries, started it up, no difference. Hooked up the scanner and pulled a code P2077 (cylinder 6 injector circuit high) Now what? I'm not sure where to go from here. I'm guessing either the FICM went bad or the #6 injector?
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Engine light came on yesterday and started missing on take offs. Giving code p2285 Injector Control Pressure Sensor Circuit Low. I've done the research and understand the problem. It's the weekend and shops closed until Monday. Is it safe to drive in the mean time? Is there any risk of doing damage? What's the risk of it quitting or failing start in the short term, today?
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Rebuilding my 7.3 and I'm in need of the removal and install tool for the injector sleeves/cups for the 7.3 Powerstroke Diesel.
I'll pay all shipping charges and a small fee if required. I hate purchasing a tool I'll never need again, rather better not need.
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I filled up at the same fuel station I've filled up at for 6 months, never had a problem. I just bought a 6 liter and put some injector cleaner in on the last fill up. Ever since then, it's been running really rough and missing when cold, and even when it's warm if I really lay into it, it'll pop and sputter. The fuel in water lights been on since I bought it. I think I have a bad sensor, because it was running fine until I put that cleaner in. Since its been running rough I put in new fuel filters and drained the fuel water separator, which only had fuel in it. I don't really know what it could be, but I'm 99% sure it's an injector issue since it started only after I put fuel treatment in.
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I replaced the rings on all 8 injectors put in 8 new glow plugs and a relay. My truck is still putting out grey/ white smoke at start up. It goes away after about a minutes. Truck runs a little rough a first then smooths out. I know some smoke after doing a job like this is to be expected but I was thinking I t would go away by now. I've been running through my head what I might of done wrong but I can't think of anything.
Does it just need all new injectors and not just rings ?
2001 f250 7.3
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I've got an injector #7 misfire, so it looks like I'll be replacing my first stick since the warranty expired.
Does the injector from Ford come with the copper crush washer? Will I need to buy anything else except for the oring kit?
where is injector 7? edit: it looks like number 7 is the farthest back on the passenger side. Great! I get to do the hard side.
AE pics below. I've never understood the Power Balance test, it most always looks the same. Seems to me something should look odd with #7, but I'm just not seeing it. As I shut down each cylinder one at a time, all made the engine run noticeably rougher, except it was only a subtle difference when shutting down #7. So that plus the code pointing at #7 lead me to believe that #7 is my culprit.
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I was driving and my truck started have lack of power, could barely get going on hills, tons of blue smoke (smelled like diesel) real rough idle. I unplugged injectors and found #5 made no difference. I replaced it today and I can't get it to start. It'll get to 2000+ psi 48v ficm, low pressure oil registers, ficm says its in sync. It will crank and blow a lot of black like its half firing or something. It has even crank to, until it tries to fire. From what I've been reading could it be the ficm? That one circuit is fried?
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Occasionally when I'm driving, I'll accelerate and get a brief loss of power, then it'll pick back up, followed by a puff of white/blue smoke. This usually happens when the oil is over 120*, but not quite to full operating temps. It doesn't happen every time either. Only 3 times in the past week. Otherwise, there is a very faint haze of white smoke that seems to be constant. It is very difficult to see unless against a dark background. Oil level is good, I check it once a week, no rising or lowering levels.
I pulled the EGR yesterday, all good, although a tad dirty. Cleaned up no problem. Haven't had a chance to do a bubble test yet. There are some DTCs, but I can't remember off the top of my head what they were. I'm about to go clean the inside of the truck, so I will pull those and update in a few minutes.
Truck has about 148,500 miles.
Torque Pro lists these codes: C1145, P0299, P0677
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Is there a difference between the two harness #'s here besides the first number:
3C3z9d930aa
4C3z9d930aa
Are they the same part? Is one for a different model truck than the other?
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What the size of the internal oring is? So far I have had no luck finding the size. I'm looking for the lower housing to body oring.
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