Ford 6.7L Power Stroke Diesel :: 2011 F250 - Water In Fuel / Sighs Of Rust In High Pressure Pump?


Sep 19, 2011

Recently my 2011 F-250 Diesel with 21,000 miles seemed to start hard one morning. After starting the truck it ran well that day and started fine. The next morning it would not start. Had it taken to the dealer and they went to work. Started at the fuel filters and replaced low pressure fuel pump. Thought a piece of the defective pump had moved up fuel line. Removed high pressure pump and found signs of rust. All regular service intervals have been met. Didn't see this coming. No water in fuel light or other warning.

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Ford 6.7L Power Stroke Diesel :: 2011 F250 - Fuel Pump Is Humming Really Loud?

I just recently bought a 2011 powerstroke f250 and while running I can hear the fuel pump humming pretty loud. Is this a possibility that it's going out? Or is this normal?

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Ford 6.7L Power Stroke Diesel :: Whining Sound / Low Fuel Pressure And Reduced Power Warning - Fuel Pump Just Died

So, I just had the fuel pump replaced on my '15 6.7 a month ago and it just died again. (next day edit: it didn't actually die, it showed all the same symptoms)

Same symptoms: whining sound, low fuel pressure warning, reduced power warning.

This time I'm 50 miles from home so I pulled off the road before it shut off. Interesting, I was in a hilly area and my low fuel warning came on too. We are waiting for a tow. I was considering trying to push on but don't want to get stuck in a dangerous spot on the highway. We're in a church parking lot.

So, last time this happened I was on flat road with about a half tank of fuel on a lunch break. I ran a mile after the warnings came on to feel out the issue and to see what would happen. I happened to be only about a mile away from my dealer so I drove that way. I got reduced power warning and then it cut power on me (limp mode). I made it to about 100 yards away before it cut off.

This time, I was in a hilly area at night on a windy two lane road with no shoulders in the woods. I was miles from civilization and was showing below a quarter tank of fuel. ~100 miles to EMPTY. I got the low fuel pressure warning first and then the reduced power mode before the whining noise started. I was climbing a hill on a curve at the time. I drove a quarter mile and then pulled off the road into a parking lot so I wouldn't be stuck on the shoulder. It didn't actually go into limp mode.

I let it sit a few minutes, talked it over with the wife and decided to call for a tow. After talking to the tow truck driver who said he would be an hour because he had to go find a bigger truck, I decided to see what I could do while I wait. I fired it back up and the fuel level dropped to below 1/8 and I was now showing 33 miles to EMPTY. I was parked on a hill with the back end up. I had backed the truck into a space to make it easier for the tow truck driver. I let it run a minute, checked for leaks and it seemed to run fine with no studdering or additional warning lights.

CEL was on but no new warnings. I put in my code reader and pulled the P0087. Just one code. I revved it a bit to see if there were any issues. It seemed fine so I decided to try my luck. I started driving towards home with the intention to stop at the first diesel station to fill up. Truck ran fine. After two minutes of driving gently, heart racing, my fuel level came back up and it now read 88 miles to EMPTY. I drove 11 miles to the nearest station and filled up. No issues. I shut it down. I fired it back up. Still no issues so with a full tank, I drove home the remaining 30 miles without issue.

Planning to take it in to the dealer Monday to get it checked. Could this be from an air pocked due to low fuel level and hilly terrain? Is my new pump dying already? Is there something else going on inside the tank or elsewhere?

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Ford 6.7L Power Stroke Diesel :: Low Pressure Fuel Pump

So I just replaced the low pressure fuel pump on my 14 6.7 and it seems to be running as good as it was before. I need to get an aftermarket fuel filter setup for my truck. So what are you using, why did you pick that particular system and is it working, does it really work for taking out water and other contaminates? These fuel systems don't seem to be up to par in filtering modern day fuel, I need peace of mind.

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Ford 6.7L Power Stroke Diesel :: Low Pressure Fuel Pump Noise

I am a new diesel owner. I bought a 2014 F250 about 9 months ago. Three times in the last 50k miles I have heard the fuel pump near the tank making noise. Twice, while making the high pitched noise I have gotten a low fuel pressure warning and reduced engine power.

The first time, I left the truck with the dealer for two days while a tech drove it around. everything checked out fine. (30k miles)

The second time I heard the noise i did not get the low fuel pressure warning. (40k miles)

Today, I heard the noise and got the lower fuel pressure warning just before the truck stalled out. Lucky for me, I was near home. After a minute the truck start and I nursed it the last mile or two. (56k miles)

The tow truck just picked it up and is off to the dealer. It sound to me like the low pressure transfer pump is bad or going bad.

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Ford 6.7L Power Stroke Diesel :: 2013 - Low Pressure Fuel Pump Housing Cracked?

This pump hangs down fairly low and appears easy for ice and rocks to hit on my 2013. Something hit mine and took a chunk out of the drain tube. No leaks yet but I am looking to get a new one and keep this as a spare, or just JB weld it. Can I just buy the lower section, or do I need to get entire pump?

Any creative protection bracket made? Would just have to take it off to change filter though. Any leak in this housing is a major show stopper when in the middle of nowhere! Maybe why it is getting brought into the tank on new models?

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Draining Water From Fuel Line?

I have 2006 ford f250 6.0 diesel. I was changing the fuel filter on the frame rail and noticed a lot of dirt in the housing . I tried to remove the plug to drain water to see if i could get out some of the dirt. But the bolt just turned and wouldn't come out. It wouldn't tighten either. I went ahead and cleaned as much dirt as i could and changed the filter. How to get the bolt out....... I just bought the truck so i don't have any prior maintenance history...

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Ford 6.7L Power Stroke Diesel :: 2011 F250 - Fuel Gauge Inoperative After Put Gas In Diesel

Purchased 2011 3 weeks ago. Due to not paying attention, put gas in diesel. Had tank dropped and drained but after reassembly, fuel gauge inop. When turn ignition switch on, get normal sweep of all dash gauges but fuel gauge does not read. 2nd tech says sender okay, must be gauge. Dealer ssays if it sweeps, it isn't the gauge. 011 F250 6.7L.....

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Water In Fuel / Check Engine Light Came On

I have a 2006 f250 with 120k. I am having trouble getting the water in fuel light off. I drainned the water out and replaced both filters and the fuel water sensor. The check engine light is now on and the water in fuel light is as well. I'm stumped and can't figure out what to do next. Will the check engine light come on as well with the water in fuel light or is it two different problems?

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Sonata I45 (YF - 2011+) :: Gas Leak At High Pressure Fuel Pump

I have a gas leak at the connection of the High Pressure Fuel Pump and high pressure fuel pipe. Gas drips and sprays out from the nut area (see pic). The car take a several seconds to turn over to start.

What is the most likely cause? The car is out of warranty, so trying to repair myself without having to replace any expensive parts unnecessarily.

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Sonata I45 (YF - 2011+) :: High Pressure Fuel Pump Failure

My 2011 has just over 27K miles on it. On Saturday the Check Engine light came on. The next time I started the car, it cranked over for about 5 seconds before starting, which is unusual. Then multiple times Sunday and this morning, it seemed to take even longer to crank before starting. This morning, it barely would stay running. And there was a lot of hesitation driving down the road.

I scanned it with my OBD II scanner and got P0087 (Fuel Rail/System Pressure Low). I dropped it off at the dealer this morning and jut got a call that they are replacing the High Pressure Fuel Pump. But they had to special order it overnight and probably won't have it replaced for another day after that.

Is the high pressure fuel pump the device sticking out the top of the valve cover on the back, driver side of the valve cover, with the multiple fuel lines going into/out of it?

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Ford Super Duty (1999-2016) :: 2010 F250 - High Pressure Fuel Pump Failure

I have a 2010 f250 6.4 About two months ago the truck just quite on me. I am a farmer in south jersey and have a decent background in diesel motors. First thing that came to mind was fuel. I assumed I was having a fuel issue (clogged filters, failed pump, etc.) truck only had 45,000 miles on it so I took it to my local dealership for what I assumed would be a warranty job. I dealer service all my trucks while under warranty. Long story short I was told it was a fuel contamination issue which scared the walls of the hpfp throwing metal pieces into the injectors, fouling them.

I would need all new injectors, fuel rails etc. as well as new filter housings, fuel tank cleaning, etc. I had receipts for every drop of fuel put in the vehicle and fought all the way to through the dealership to Ford who sent out a rep and who denied the warranty work. Fortunately my insurance company covered the ordeal and all repairs were completed. I got the truck back and 2 weeks later the truck died on me again. I called the dealership back who supposedly warranted the repairs but there first words were there is no way it is their problem, they would look at it but I have to consent that if they find it is contamination again I am responsible for the repairs which we all know just to diagnose they have to remove the cab etc.

I of course lost my mind and told them this is there issue and there is no way in hell I am that unlucky that I received 2 bad tanks of fuel from 2 different high volume highway side fuel stations in the same 2 months. it is obvious they missed something or there is another issue that was not addressed. They claim there is no way they missed something. I am at a standstill.

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Ford 6.7L Power Stroke Diesel :: 2011 F250 - Spitting And Sputtering And Lost Power / Fuel Leak

We got "bad" gas in Feb, 2016, had to replace entire fuel system. Haven't driven the truck but 4000 miles. Last week, she started spitting and sputtering and lost power. We could see fuel pouring out. NO CEL. Towed (AAA has paid for itself several times over with this truck) to dealer that replaced the fuel system, still waiting to hear from them. Does this sound like it should be under the warranty for the work they did? We have averaged a huge repair bill about every 3-4 months on this truck, 2011 F250 Lariat, 8cyl, 6.7L, since we bought it 2 years ago.

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Ford 6.7L Power Stroke Diesel :: New Oil Pan On / Rust In Fuel Filter

Well I finally had time to change out my composite oil pan to the metal one. Nothing was wrong with the old one but Ive seen the composite pans get hit by a rock and crack so I decide to get the metal one. It didnt take long once I had the oil drained and its very easy to get to. Once i had the old pan off I did find two piece of sludge stuck to the oil pickup screen, they had a sliver of aluminum in them. My oil reports have been coming back with high aluminum content so I am not really sure what to think being my motor had 33k miles on it now.

I also changed out the fuel filter and when I dropped the frame mounted filter I found about a teaspoon of rust in it. I'm not one to run my truck down to E but I admit I did so twice since the last filter change. Since I found the fuel filter kit for 60 buck(ford dealer wanted $140) I think I will move my fuel filter changes to 10k miles instead of 15k. Last but not least I also added SPE 6.7 Full Lock Diff Kit which allows the locked rear end to stay engaged past 20 mph. It was a simple 10 min installation with just a few wires and easy directions to follow

New oil pan
Composite pan
Old pan off and view of oil pickup
Two pieces of sludge that came off oil pickup screen
New pan on
Rust in the bottom

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Passat (B6) :: Loss Of Power - High Pressure Fuel Pump Went Out

My wife was driving our 08 B6 yesterday and suddenly had a loss of power. Check engine light was on. Took it to the dealer and we heard back today that the high pressure fuel pump had gone out. I had heard of the TDI's having this problem and I know BMW had to do a recall on the same issue. I didn't know that the 2.0 TSI had this problem.

I'm a little bit concerned 'cause we leased the car for 3 years and didn't have a single problem. I thought it was very solid so we decided to buy the car last month Now my confidence in the car is a little bit rattled.

The car is under warranty. I just hope that this is not the kind of thing that's going to go out every 20K miles! Out of warranty, this repair would have been costly.

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Ford 6.7L Power Stroke Diesel :: Low Fuel Pressure And Reduced Pressure Limp Mode

My truck gave me low fuel pressure and reduced pressure limp mode at 21,000 miles. The fuel and air filters were changed at 16,000. The dealer said all they found was the fuel filters (at 21,000) were what needed to be changed. Also, why does my truck hum??

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Ford 6.0L Power Stroke Diesel :: How To Remove Water Pump

I'm replacing my water pump and was wondering how to remove this.

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Ford 7.3L Power Stroke (1999-2003) :: F250 - Water Pump Replacement

How hard is the water pump to replace on 1999 f250 7.3 ...

Any thing special i need to know before tackling this job ...

Also is there any step by step instructions ???

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Low Fuel And Water In Fuel Lights Came On

For the last four months my 04 F350 has been having the same problem every now and then. Cruising down the highway at a decent speed and the fuel pedal/fuel shuts off. Only lasts seconds then re-engages. Two lights come on. Low fuel and water in fuel. I changed the internal fuel pump last week and it did it again tonight. The truck runs great otherwise except for an occasional death shake while stopped at a light. No codes came up and FICM is at 54.

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Ford 6.0L Power Stroke Diesel :: Water In Fuel Light On After Changing Fuel Filter?

Changed fuel filters today. Now my water in fuel light is coming on. But the truck is not running any different no sputtering or anything. ????? Could this be human error

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Ford 6.7L Power Stroke Diesel :: Aux Fuel Gauge And Fuel Pump Both Quit

I have my aux fuel tank pump hooked to upfitter 3. It has worked perfectly until this week. I started to transfer fuel and the aux fuel gauge and fuel pump both quit. The led on upfitter switch 3 still illuminates, but no fuel pump. I found fuse 9 on passengers kick panel is for upfitter 3. The fuse was good. Is there another fuse somewhere for the circuit I've missed? I can trouble shoot the wiring if necessary, but it's tough to do all behind the left side underbed box and not easy to get to. I've missed something simple before I go further????

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