Ford 6.7L Power Stroke Diesel :: Service Engine Soon Light On - EGR Cooler Core Bad


Aug 15, 2014

A couple of weeks ago I got a service engine soon light and it turns out that the egr cooler core was bad. I had it replaced this week under warranty but now this has me thinking that maybe in the long run I would be better off to tune the truck. I had not even considered it until now, but this is a truck that I plan on keeping and I think that all of this emissions crap is shortening the life expectancy of the truck, at least without dumping money into it on a regular basis. Would this have been caused by anything that I have done? Am I not driving the truck hard enough maybe?

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Ford 6.7L Power Stroke Diesel :: Check Engine Light On - EGR Cooler Had No Flow

I found out today that the 2012 6.7 that I have purchased used with 30, 500 Miles on it a month ago has been in previously for warranty work. It appears that the previous owner took it in with a check engine light and after diagnostics found that the EGR cooler had "no Flow". Ford replaced the EGR cooler core under warranty before I bought it. (It now has 31, 950 on it). Normally I would think, GREAT, something I don't have to worry about doing. But being new to the diesel world, I was just wondering if this is something I should be concerned with. Anything else I should be keeping an eye on etc.... Also is this abnormal to occur with such low mileage?

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Ford 6.7L Power Stroke Diesel :: 2011 - Check Engine Light On - EGR Cooler

Well another problem with my 11. It was just at the dealer getting the fuel pressure sensor replaced and then it started throwing a different check engine light. Dealer says it needs a new EGR cooler. They said there is a TSB for this. I don't have the exact code it was throwing right now. I haven't heard much about EGR coolers being a problem.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - Engine Service Light Stays On All The Time

my 2003 f-250 4x4 6.0 engine service light stays on all the time (for about 2 weeks now) it has 33,323 miles on it. it is running fine-no problems yet. no codes are showing up on a diagnostic test. What is going on?

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Ford 6.0L Power Stroke Diesel :: Possible Plugged Oil Cooler Or EGR Cooler?

I have a 04 that has 153k on it. 4" cat back exhaust with no cat. SCT tuner running a custom street tune. New FMIC with the extra tune on it. Head gaskets where done at 90k along with ARP studs. EGR cooler, The oil cooler was cleaned, New coolant tank. 1-new head and The cooling system was flushed at 90K. All done by the dealer along with some other items. Installed a bypass coolant filter at least 60k miles ago.

I have been having a no heat issue sometimes at idle this past winter and a mystery loss of coolant. I replaced the cap with a OEM one. I did a vacuum test on the coolant it held at 25 inches for well over a 1/2 hour. Pulled the egr valve it looked somewhat like tar inside not 100% dry. At startup it sometimes blows some white smoke and other times it's black smoke. I've had the scan gauge on for the last week to check my deltas.

Running 65mph the deltas stayed around 10 degrees diff.
Running 70mph the deltas stayed around 14-16 degrees diff.
Yesterday just running around rural roads 55mph and under the deltas stayed around 10 degrees diff.
I have not found a lower pressure gauge to do a coolant pressure test.

It does look as though it has burped the cap. Because of the deltas I'm thinking a plugged oil cooler my be the problem.

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Ford 6.7L Power Stroke Diesel :: Service Engine Icon Came On And Stayed On

On a 300 mile round trip yesterday the service engine icon came on and stayed on. This happened once before last December after I bought my used 012 250 6.7. I took it back to the ford place and a mechanic cleared it on the gauges. This truck has correct oil and fluid levels. How to clear? It has been 4000 miles since they changed the oil and filters an I want to go a couple more K miles before I change it myself...

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Ford 7.3L Power Stroke (1999-2003) :: 2001 Truck Losing Power / Service Engine Light Came On

Truck started losing power then service engine light came on, drove about another mile then it just stalled ( almost home lees than a 1/4 mile). Got out open hood oil everywhere on top of motor. Looked under truck and oil all over the road. Looked back where I was driving a line of oil as far an I could see. Checked oil barely any on stick. Where should I start hpop or plug?

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Ford 7.3L Power Stroke (1999-2003) :: Service Engine Light At Acceleration Only

So i replaced the faulty injector and the truck starts up great and runs great. The only issue is that now when i accelerate, the SES light comes on until i let it up a little. If i am at cruising speed or just a steady speed the light goes off. I havent checked for codes yet because the light didnt stay on. I have AE and know how to use most of it. Is there something i should be looking at? Could it have something to do with the Blue/Gray CPS i installed or maybe there could still be an air bubble in the oil rail from when i drained the rail ? I have a DP tuner and stage-1 injectors. Regardless it sure is nice to have my truck back out on the road. It was a horrible 3 weeks without it.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Service Engine Light Came On

Light came on a few days ago. 2000 exc with 7.3 diesel the mileage report said 155000. Took it to Autozone a hour ago and these are the codes: P0683, P0676 and P1670.

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Ford 6.0L Power Stroke Diesel :: Bulletproof Diesel Oil Cooler

What is the consensus on this setup? Is it worth the money? Or is it more hype than function? Their logic behind it definitely seems to make sense.

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Ford 7.3L Power Stroke (1999-2003) :: Service Engine Soon Light - No Codes In Torque

The SES light in my 2001 7.3 came on about a month ago while I was towing a light trailer in the SoCal mountains. When I got home I spent about 2 weeks replacing the injector o-rings and glow plugs. I discovered while I was in there that the head bolts on the driver's side where loose. I retorqued them to spec.

Both batteries were disconnected for the 2 weeks. When I started the truck the SES light was still on.

My Torque Pro app isn't showing any error codes, and is reading live data correctly. (I didn't have the app when the light first came on; I only purchased it after I finished the repairs). Am I missing something? Is the SES light not necessarily connected to fault codes? If so, wouldn't it reset after 2 weeks with the batteries disconnected?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Service Engine Soon Light Is On

I have a 2001 F350 and my service engine soon light came on. For a while it went on and off and every time it came on the engine ran rough and I lost some power. I pulled the valve covers and checked the UCVH and everything was fine that I can tell I even made the shims out of quarters and put them in. After putting it all back together its still doing the same thing.

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Ford 6.0L Power Stroke Diesel :: EGR Cooler Is Bad

Just found out that my EGR cooler is bad. How big of a job is this/how much down time if a compatent tech is doin the job?

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Ford 7.3L Power Stroke (1999-2003) :: P1211 Code With Constant Service Engine Light

I was on the way back from the weekend trip and got a service engine soon light. I didn't notice any lack of power, rough idle or hard starting cold or hot. So we pushed on home. I checked the codes and it is the P1211.

Doing some research it seems the ICP is not as expected so I hooked up my phone with the Torque app and the IPR and ICP seem to be close to normal at idle and running. I din't see any high IPR %.

At idle the IPR was around 15.5 cold and 10.1 after a short run to the store and back when it warmed up a bit. ICP was around 690-720 cold and 470-490 when i got back.

Does that seem like normal readings? I cleared the codes and the CEL comes back on right away after starting the truck. I do have a TS performance chip that I will take out and see if that could be causing any problems. What else should I be looking into?

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Ford 6.0L Power Stroke Diesel :: Oil Cooler Clogged

I just replaced my oil cooler and 500miles later its clogged again. Delta reached 40F.. No fun... I replaced it with the factory ford cooler and installed the coolant filter but I guess when I did the first flush I missed sum gunk.

So my question to you PROs, should I reflush/restore again then replace the cooler? OR Go with one of these??

- Coolant-to-Liquid Oil Coolers
- IPR External Oil Cooler Kit for Ford 6.0 Powerstroke

The budget is tight, but I gotta keep the truck going.

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Ford 6.0L Power Stroke Diesel :: BPD Cooler - No Filter

I'm considering the BPD cooler MINUS the filter. Anything wrong staying with the original filter?

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Ford 6.0L Power Stroke Diesel :: Replace Oil Cooler?

Well it looks like I'm going to have to put a new oil cooler on my truck. Does ford have an upgraded version or do they still offer the same cooler?

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Ford 7.3L Power Stroke (1999-2003) :: Service Engine Soon Light Comes On For A Couple Minutes At Cold Start

On my 7.3 super cab, I changed the fuel filter last Friday and now on cold start the service engine soon light comes on for a couple minutes (approximately) on a cold start. No other issues. Tried scanning with my scan gauge 2 and no codes. (of coarse I think that thing is a joke for scanning). Not sure if this means anything, but last week before I changed the filter I thought I smelled diesel fuel on a couple different occasions. If I actually did it may not even be related.

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Ford 6.0L Power Stroke Diesel :: Radiator Starting To Seep A Little Between The Core And Plastic Sides

Looks like now the radiator in starting to seep a little between the core and the plastic sides. Couple questions. Whats the best replacement that wont cost a ton. Would this have anything to do with the intermittent not starting when warm.

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Ford 6.7L Power Stroke Diesel :: Power Loss - Code P0401 - EGR Cooler Is Clogged

My 2011 has 62k miles and has been throwing P0401 codes, which results in losing power. I assume the EGR cooler is clogged. So I went to the dealership to see if it's covered, and was told there's no warranty coverage.

I would rather blockoff the EGR cooler than repair it. I would also like the extra performance from a tuner like the MiniMaxx. I do prefer the stock exhaust and not real excited about the drone/smell that comes with deleted DPF.

Will I have issues if it's tuned with the EGR blocked off, and stock exhaust? Or am I better off doing a full delete at this point?

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Ford 6.0L Power Stroke Diesel :: Filling Up Oil Cooler After Replacement

Is there a way to fill up the reservoir for hpop and cooler after replacement? I didn't want to burn down the starter and kill batteries cranking all day until everything is full. I did the usual upgrades on the motor and about ready to try and get it started up. Where does the oil drain to when filter is removed?

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