Ford 7.3L Power Stroke (1999-2003) :: 2000 Excursion - Shutters When Cold


Nov 22, 2016

Truck is a 2000 7.3 PSD Exursion, 300k miles, automatic. Does this when cold, I let warm up for 5 minutes before this happened as its been doing it. Going to plug in tonight, was about 40-50 degrees out.

What is causing this shutter? Injectors? After I get off my dirt road to street it runs fine, also notice the ebpv. Seems to do shutter most when reversing.

Does this when cold, I let warm up for 5 minutes before this happened as its been doing it. Going to plug in tonight, was about 40-50 degrees out. What could be causing this? Injectors? After I get off my dirt road to street it runs fine, also notice the turbo waste gate? Seems to do it most when reversing.

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Ford 7.3L Power Stroke (1999-2003) :: Six CEL Codes / Stall Out At Times / Shutters Or Pops Between 1800 - 2500 RPMs

I have a 1999 Ford F-350. I have six codes from my truck. The codes are P0237 P1119 P1690 P0500 P0603 P0344. My truck runs, but likes to stall out on me for no reasons at times. The other problem I am having is between 1,800-2,500 rpms, she shutters or pops.

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Ford 7.3L Power Stroke (1999-2003) :: Trans Slipping On 25hp Tune Up High In RPM Band And Shutters When Up Shifting

My excursion's trans is slipping on the 25hp tune up high in the RPM band and shutters when up shifting. I have dropped to stock most of the time, but I know i am on borrowed time.

I had a JW trans in my e99, and there is no question on the durability and performance of the transmission. The price has gone up a lot, but that's maybe not the big issue.

I live in the mountains and spend a lot of time pulling and just driving in that 40 to 60 mph range over mountain passes. That is basically where I spend ALL of my time.

The distance between 3rd and 4th is driving me CRAZY! I have researched everything from swapping to a manual, to PCS controllers, to trying 4.11 gears, to overdrive units.

Swapping Manual: ZF6 is the obvious candidate, but I have read the swap is not probably something I have the skills or tools to do. I have also read that the performance of the ZF6 is sub par. But it seems like it would give me my 3.5 gear that I am looking for.

PCS Controller: Looks cool for a way to have control besides using the tree shift. Maybe a compromise on not swapping in a manual.

4.11 Gears: I get pretty excited thinking about the low end torque etc. I go off road almost every week, and like I said, I hardly go over 75 mph. But once in a while I do. Right now, the truck turns about 2300- 2500 rpm at interstate cruising speed. Looking for 4.10s rpm in that range to compare? Also, how bad of a fuel economy hit would I take? What is the cruising rpm of 4.10's between 60 and 65 mph, or in general what is the rpm change?

Overdrive Unit: I have always been interested in more gears, but I read about someone who installed one behind a 7.3 and didn't have they great of results. To the point where he said it wasn't worth it.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Smoke On Cold Start - Oil Filter?

2000 F350 with 340000 on it, have had it for the last 140000. It's an old service truck from south west gas with one owner in between them and me and he put about 5000 on it. I have the big cylinder open air filter, billet compressor wheel, 4" exhaust all the way and an Edge tuner. Don't have any codes I can pull with the tuner. Have been good to me so fare only need regular maintenance, but always had smoke out oil filler with a little pulse.

2500 ago I changed oil and add 1/4 of Lucas oil. 3 days ago when I started in the morning it smoked white smoke out the exhaust as a steam train and idle rough, but cleared up as I went down the street and will do so every time I start cold or warm. Ok, might need new GP, did that yesterday yet the same. Now I start checking stuff and have smoke out the oil filler as a steam train so the cap won't stay.

I know it sound like alot of problems, just try to verify some of them. The smoke out oil filler is blow by? The smoke on start up is that related to bad injectors? Can a bad injector dumping fuel create the blow by? Coolant level ok Transmission fluid level ok Engine oil Rotella T6 added 3 quarter in 2500 miles. I do not have a scanner or any other advance test tools.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Hard To Start On Cold - Oil Leaking?

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Finally cranked didn't sound pretty but cranked. Once it started idling on its own got out and seen a puddle of oil under the front of the engine drivers side center kind of.

Got up on the truck and shined a light in the valley and seen a puddle in intake valley. Heres my question? Where did this oil come from? Once it warmed up it quit and oil kinda disappeared from valley???

I had turbo off a few months ago because I thought I had a bearing down in it, but found some bolts lose. When I put turbo back on I broke the wire plug on front of the pedestal so I just left it unplugged. Very hard to cold start now that that is unhooked.

Did leaving this unhooked create a hard cold start? Should I put another pedestal on it with the plug or install one without it? Also will it hurt to leave plugged in overnight?

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I recently purchased a 2000 7.3, when it's started cold it's lopes at start up unless I give it some gas and then it's perfectly fine. If the truck is plugged into the engine block heater it starts normal. I changed the oil the day after I bought it and put 15w-40 in it and then the rough idle started. So I don't know if it was like this before or because of the thicker oil I put into in the cold. It also has a service engine soon light on and the code that comes up when read is to the icp sensor. When looking st the sensor the blue wire going to it looks cut and is disconnected. How would I reconnect these wires and see if that makes the check engine light go off.

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Ford 7.3L Power Stroke (1999-2003) :: Rough And Lacks Power When Cold But Smooth At Warm?

My truck runs very rough and lacks power when cold, even during the Texas summer. Once it warms-up, everything is fine. It's almost like turning on a light switch. If it's plugged in for a couple/few hours, it's smooth as soon as it starts. I'm assuming it likes the oil once it reaches a specific temperature. What my problem is?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Runs Very Rough And Lacks Power When Cold

My truck runs very rough and lacks power when cold, even during the Texas summer. Once it warms-up, everything is fine. It's almost like turning on a light switch. If it's plugged in for a couple/few hours, it's smooth as soon as it starts. I'm assuming it likes the oil once it reaches a specific temperature. What my problem is?

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Ford 7.3L Power Stroke (1999-2003) :: Oil In Cold Air Intake

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Ford F-150 - 1997-2003 :: 2000 - Bogs Down / Running Rough And Shutters A Lot - Code P0171

I've got a 2000 f150 with a 5.4 and 135,000 miles. The other day it was driving fine then i stopped and got gas and after that it was boggy and running rough so i thought bad gas but i ran through that gas and got more at a different store. The cel came on i got it checked it was misfire cylinder 1 so i put new cop, spark plug, and injector. Unhooked the battery and then the light came back on so i ran the code and now im getting a p0171. I checked the pcv and sprayed around the intake and vacuum lines. I also checked the pcv hose and elbow in the back and i found nothing its a fairly new hose. So, it does run rough it shutters a lot.

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Additional info that may not be anything:

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2) The line is warm before the orifice and cold after it.

3) The lines going to the accumulator are both hot (after taking it to shop, before were lukewarm).

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5) The air from the vents blows good, just warm.

6) I've replaced the actuator for the blend door already.

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I just started having a cold start problem with my '02 Excursion this fall and I'm at my wit's end trying to fix it. Truck starts fine above about 45 degrees and when it's warm. If I plug in the block heater it also starts fine in the cold. If it's not too cold I can eventually get it started by continuing to crank it. It blows white smoke while cranking and for a few seconds after it finally turns over. Smells like fuel. Runs rough for 30 sec after starting when it finally turns over. Definitely seems like glow plugs aren't working. This truck started no problem on GPs alone without plugging in down to -20 deg F before this year.

I started by cleaning all battery connections, including the two ground posts on the engine block, I replaced one bad battery (diagnosed by Autozone; other one was OK), I checked the resistance of the glow plugs (only a few years old with about 30k miles on them) through the connectors on the GP control module (all were about 1 ohm), and confirmed 12V at the power pins in the GP control module connectors. I then replaced the GP control module and the problem is still present. Battery voltage drops from about 12.6 V before I start the GP cycle to about 12V when I turn the key to "ON" and the GP light comes on. How much should the voltage drop when the GPs are on? What the heck else could be wrong??

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Ford 7.3L Power Stroke (1999-2003) :: Truck Would Not Start When Cold Outside

Ok truck would not start when cold outside. So I put a gpr on truck. Truck alt would only put out 11.5 ... After I put it on. So I put 4 new alts on all read the same 11.5 and the battery's would drain over night. Turns out they gave me a starter relay. So I have the proper one now. Now when u turn the key the everything is flashing the dash dome light buzzer. But take one of the small wired off the gpr, it stops but I have no power to the starter. It's been 2 months of hell trying to figure it out.

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Ford 7.3L Power Stroke (1999-2003) :: Just Crank When Try To Start Cold

So back ground is as such. Truck started fine before I replaced the hpop with t500 and did the driven diesel regulated return. I have double checked everything is plugged in. Now when I try to start it cold it will just crank. Yes I get smoke and oil pressure both places. If I give it a shot of ether it will start right up and run fine all day. What am I missing? Yes I know ether bad.

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Ford 7.3L Power Stroke (1999-2003) :: AC Is Cold But Does Not Blow Good

Looking for a blower that moves more air? My A/c is cold but doesn't blow good. I can feel it in the front seat but not good. It has been changed before by the po.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Feels Like Power Lacking?

00' 7.3 is acting a little strange lately. i was towing a 15 foot trailer the other day for about 250 miles that wasn't all that heavy and my foot felt like it was very close to the floor. I had it to the floor and the truck would only go 60. now even without that trailer its better but still i feel as if i have to really put my foot down into it to speed up. if i go all the way to the floor in o/d it'll downshift and start speeding up but very very slowly then i run out of pedal and am at the floor, a lot slower than before. Before i wouldn't get to the floor and id already be moving pretty good. but now i gotta keep it pretty much 3/4 way down and keep it there to get up to speed and stay there. truck has 253k no tuner or programmer just 6637 intake and an exhaust, ww2. leveled on 35's. the tranny isn't slipping or at least doesn't seem to be. She doesn't shift perfect but its not anything crazy bad for stock with 253k on it. maybe something wrong with the actual pedal? or hopefully not but maybe the trans or motor , or maybe a sensor or something?

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Smooth Idle But No Power

I purchased a 2000 excursion with the 7.3 a couple of weeks ago. The guy said originally in the add that it need #2 and #8 injectors replaced. When I went and looked at it he had already replaced them and said the it still has no power and needed the remaining 6 replaced. I purchased it as it was a good deal thinking I should be able to get it fixed for worst case a set of injectors. BTW the engine has little to no blowby and starts easy and idles great.

The problem it it will not build any boost (has external boost gauge). Actually the gauge only shows vacuum. With the truck in park or neutral you can slowly rev the motor to 2500rpm and all seems fine but as soon as you break past 2500rpm it sound like it is missing and starts blowing white smoke. The smoke smells like when a diesel heater runs out of diesel. If you try and drive it it has NO power and will not move out of its own way and will eventually start like it is missing and blowing white smoke.

The previous owner replaced the following:

#2 injector
#8 injector
UVC gaskets
MAP Sensor
Wastegate solenoid sensor

The first thing I did was start looking at the no boost issue and pulled the turbo. I deleted the EBPV while i was there. Also the turbine wheel was in very bad shape so i replaced the turbine wheel, shaft, seals, bushings and installed a new compressor wheel 5+5 wheel off ebay. Reinstalled turbo and the symptoms are the same. I also replaced the clamps on the spider with Tbolt clamps instead of the worm gear styles and it psi tested all piping and intercooler to 30psi with no leaks. Also the up pipes have already been replaced with the bellowed style so there are no leaks and it has a 4" straight exhaust.

I have since ordered oring kits for the injectors and also ordered the fittings for the fuel bowl so i can check fuel pressure. it has a new air filter, oil filter, oil and fuel filter installed.

The ICP sensor has oil in the plug but if i unplug it the symptoms are still there.

I have also used a scanner and the ICP pressure is approx 500psi at idle and the duty cycle is about 11% at idle. Also the HPOP looks to be new as it is very clean compared to the surrounding parts and i have checked the HPOP reservoir and it is full to withing 1/2" from the threads.

2000 Excursion
7.3
205000 miles

I am assuming that the injectors are original other than #2 and #8.

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