Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 Idling / Running Rough And No Power


Jul 19, 2015

2002 F250 7.3L suddenly idling and running very rough, and doesn't have any power. Truck has been running perfect, it's my daily driver, and just put a couple hundred miles on it yesterday with no problems. I had been having some transmission issues when I tow heavy so I bought a new transmission yesterday. This morning I pulled the truck into my garage to change the transmission. Again truck ran fine, no signs of any issues before the trans swap. I changed out the transmission, which included unhooking the trans wiring harness from all the various sensors, and unbolting the starter.

I didn't mess with anything in the engine bay except for unhooking the batteries. I had also repaired the overdrive button wires, as they had been pinched in the steering column and the button wasn't working. When I got everything hooked back up I cranked it up to get the trans fluid flowing through the transmission, it started right up and idled good. I had it running for a few minutes and it was beginning to make a little more noise than usual. When I started to back out of the garage it was getting pretty rough, almost like it was running out of diesel. I put it in neutral and gave it some throttle and noticed I was getting white smoke out of the exhaust and could smell diesel pretty strong.

I checked my injector resistance at the valve covers and got around 4 ohms +/- on all of the injectors. I rechecked all of the clips and harness that I had messed with. I took a look at the ICP sensor and it has oil in the connector which I know can cause a rough running condition in some cases. It looks like it has had oil on it for a while. I unhooked the batteries again for about 20 minutes to try and reset anything that may have messed up. I checked a bunch of connections under the hood to see if anything was unhooked or loose.

I also cleaned up the connector on the ICP sensor. I started the truck back up and it idled perfect so I pulled it back out of the garage and headed down the driveway. It almost immediately started running rough again and barely had the power to go up a small hill. I pulled back in and tried unplugging the ICP while it was running, which made a slight difference in the idle but still very rough. I plugged it back in and the idle progressively got worse until it was chugging really bad. I shut it off after that and haven't messed with it again.

What might have happened? Could it be a bad sensor or transmission position sensor in the new trans? Is it just coincidence that this happened with a transmission swap? I am going to get a new ICP, but if there is anything else I can try/check before I can pick up the ICP on Monday let me know.

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Ford 7.3L Power Stroke (1999-2003) :: F250 Surging - Running Rough - Dies?

I have a 99 f-250 with about 250k miles. Truck is completely stock. It recently has developed a problem where when I start it in the mornings it surges at idle, 200 rpm or so. Sometimes it tries to die and did once but started back up. When driving it continues to rev itself up and is jerky. It runs rough and sounds like it could be missing on a cylinder. At other times it runs fine just like normal. Yesterday morning it started with these symptoms so I put in a new ford CPS. It ran great for about 100 miles that afternoon. This morning it started back with the same symptoms. The SES light stayed on longer than normal when I started it, but it went off. I don't have a scanner.

I thought it might be water in the fuel because this started the day after I filled it from my transfer tank. But the water in fuel light has never came on. I put a new fuel filter on it but it made no difference. Have pulled filter three times looking for water but never found a drop. Also pulled several buckets from the bottom of my transfer tank but found no water there either. Where to look next?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Running Rough With Lots Of Gray Smoke

7.3 auto, starts and idles OKAY, drives fine if you have a light foot but trying to go faster than 50mph or more than 2000 rpm and the whole thing has an anxiety attack. Starts sputtering and popping, lots of grey smoke when it runs rough rough, let off the throttle and it MIGHT behave nicely again.

New lift pump, cleaned the pickup tube, fuel bowl fills nice and fast, just had my edge attitude juice tuner removed since it was causing similar issues that went away for the last 2 months, changed my IPR and CPS (had a mechanic test everything when the tuner was taken out, all injectors buzzed good, sensors good)

When this first happened after the initial problem with the tuner was resolved, it did throw the CEL, but I have since been able to get it to come back on, and my buddies OBD2 scanner wasn't even registering my truck when I hooked up... Dare I say PCM is to blame?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 Runs Rough When Cold

I have my 2002 Ford F250 Powerstroke. 175,000 original miles by me and only me. SCT, MBRP, Howes or Stanandyne almost always. Runs like new. It starts rough if I don't plug it in. Even on 50 degree days. Then it levels off and runs perfectly. If I plug the truck in I can drive off immediately with perfect operation of motor. I just went 1500 miles. Pulling a car hauler with car. NP at all.

New Glow Plugs, GPR "Yes it works", IPR, New Harness, Buzz Test shows it's fine, New #8 injector last year, New O rings HPOP. My buddy who is a PStroke guy said this trucks runs too perfect for it to be injectors. He recommends seals for the injectors. What does this mean. Or what else can it be. Where should I start.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 Starts And Runs With Rough Idle For About 10 Seconds When Cold

I have an issue with my 7.3.... the truck will not start if it sits overnight without being plugged in, even in 65 degree weather. It starts and runs with a rough idle for about 10 seconds after its been plugged in for an hour, after the rough idle is gone it runs great .. it will Stat back up as long as the truck is warm (70+).... I've replaced the batteries, glow plugs, starter (it was going bad) and fuel filter. .. also replaced the gpr today. ....

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Ford 7.3L Power Stroke (1999-2003) :: Loss Of Power / Rough Running

I have a 2001 ford 7.3l powerstroke diesel. When I first noticed the problem I was towing a trailer going up a grade and got into the throttle almost to the floor and noticed a loss of power and the service engine soon light flashing extremely rapidly a few times and never came back on. I made it home, still lacking power but not running rough. I drove the truck to work the next day and the truck was running rougher and loosing power. It ran great through lower RPM's but seemed to trip as soon as you gave it over half throttle. eventually the truck wouldn't run right at all and lacked complete power. It idled rough as well. My mechanic threw the computer on it and it said injector pressure reading too high or too low.

I was told to replace the IPR on the HPOP and I did. (I also replaced the fuel filter and changed the oil). After replacing the IPR it ran great, had full power! then it began to slowly die like it did before until it sounded like it was running off 4 cylinders again. I pulled the ipr out, cleaned it and changed the oil again. It seemed to clear it up for an hour and ran great but then began ran rough again. I also replaced the CPS sensor. I feel like its not getting enough fuel or something, im just wondering if it could be the ICP or the lift pump. There is no check engine light at all. Its just got me stumped because cleaning the IPR clears everything up.... temporarily.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Running Rough - Missing - No Power

2000 F250, 7.3, 170K, running rough, knocking loudly, missing, shaking, no power to get up driveway, intermittent, no codes spit out at all. No smoke visible, no leaks visible, New fuel filter, air filter, update cam sensor, new fuel rail lift pump, new uvc harness, new glow plug relay.

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Ford 7.3L Power Stroke (1999-2003) :: Running Rough And Had No Power / Died While Driving

Well, I was headed out from work this morning, on my way to fill up as I was a bit below 1/4 tank.

Truck was running good, like normal, until after 5-6 minutes, when it started running rough and had no power. Worried, I pulled off the side of the road. As I did so, it died, and wouldn't start again.

I whipped out my phone, pulled up TorquePro, and ran a code check. Nada. Well, it sounds to me like it's not getting fuel possibly, so I figure the best way to check, is to drain the fuel filter bowl, and crank it some, and check the bowl. No fuel in bowl.

Wifey came to pick me up with the can of diesel I keep for starting my forge (had 3 gal maybe?). Poured it in the tank, cranked it, no start. Still nothing in the bowl.
I'm taking her to work now, so she won't be late, then I'm headed back with a full can of diesel.

If that full can still won't get it, should I keep shuttling diesel cans, or should 8 gal or so be enough to get it back to the fuel pickup level? And if it's not fuel level, what else should I start checking on the side of the road?

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Ford 7.3L Power Stroke (1999-2003) :: Rough Running / No Power After Just Driving A Block Or Two

I have had this happen twice now. Starts fine, idles fine, then either sitting or just driving a block or two it starts running very rough, no smoke that I remember seeing, and now no power. Barely makes it up a hill. The first time I thought is was related to the heavy rain the night before. I had the tow truck coming and decided to try it again, this was after a few hours sitting. Ran perfectly. The second time, no wetness/rain, pulled away from the house and in a block or two, same thing ... rough, no smoke, no power. Pulled back into driveway, turned off for a minute, restarted and ran fine. Ran perfect today. What is the best injector cleaner to use in the fuel?

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Ford 7.3L Power Stroke (1999-2003) :: Running Rough When Accelerate / Bogs Down And Looses Power

I was wondering if fuel injectors throw a code when it goes out. I have a 02 7.3 been running rough when you accelerate bogs down and looses power not sure but sometimes gas light would come on knowing I have gas in it could that be a sign of the sending unite and that's why it runs rough..

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - SES Light Came On / Truck Started Running Rough And Lose Power

I have a 2001 F350, 7.3. My service engine light came on and immediately the truck started to run rough and lose some power. I've checked the under the cover connections and they were both connected, I replaced the cam position sensor and I still have the same problem. The worse part of the hold thing is that there are no codes stored so I'm flying bind. Where to go next.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - CEL - Rough Idle - Loss Of Power?

I have a 2002 F-250 7.3, 159k on it. I bought it in March, ran AWESOME up till now. I was driving to work last week, check engine light came on, truck lost power and started idling rough. I have a buddy who works for a Ford dealer as a diesel mechanic, he came over with his scanner and laptop. #2,#4,#8 cylinders kept coming up saying possible problems are injectors, harness, rings.. He also did an electrical check, that all checked out. He told me to get injectors, so I got 4 injectors (yes I got the correct #8 injector), valve cover gasket, injector harness and 4 glow plugs.

The parts came last Friday, we did the job and it ran great. Drove it Friday night, Saturday, Sunday morning, no issues. Sunday afternoon we were on our way to a birthday party, truck started doing the exact same thing... Check engine light, rough idle, loss of power. After I got home from the party, my buddy came back over, put it on the scanner again, getting the same codes again. Deleted the codes, ran the tests again, same codes, deleted the codes, rant the tests again, same codes.

He said he is going to come by tomorrow with the box to check each individual cylinder.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 - Rough Idle / Lack Of Power

I have a 2002 F350 4wd with the 7.3. I was driving the truck and all of a sudden it was running like crap. the engine light was on. after a minute or so the engine light goes off and the truck is running fine. then again starts running like crap. I am close to the house so I limp it home. runs like crap.... will barley climb small hills. engine light is on. get home turn it off... next day... starts up and runs great for 10 - 15 min. engine light comes back on... runs like crap.... my neighbor says "It's the crank position sensor" I replace it.... runs great for a month.... now it's doing the same thing......

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - No Power To PCM Fuse

I just finished a cab swap and I'm having a little trouble. Here's a link to what I've done : [URL] ....

KOEO the WTS light, battery light, SES light all stay on and no power to fuel pump. No communication with PCM (using AE). All fuses are good, but no power to PCM fuse (#22). When I apply 12v to #22, the truck will start and idle - but poorly because I still don't think fuel pump comes on. The idiot lights all stay the same.

I did get to pull codes while it was running and got stuff like IAT circuit high (its not plugged in), fuel pump relay short to batttery, and a few other short to battery things (park assist stuff IIRC). I thought that might have something to do with the redneck idea to boost the fuse with an external power source?

Just thinking while typing, I don't have 3rd brake light hooked up yet (just thought of that, I'll hook it up first) and bed/bumper are not installed, so no tail lights or park assist stuff is hooked up. I'm also not using overhead computer, so it's not plugged in.

My next step is to go back through all of the connectors and make sure something isn't 1/2 way plugged in or possibly plugged into the wrong place(s).

Looking thru the wiring diagrams is not a strong subject for me, but I was trying to figure out how power gets to the fuse and how PCM relay works (does it complete circuit to ground to energize the coil?).

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - No Power Getting To Fuel Pump

There was no power getting to the fuel pump on my 2002 Ford F250 73 diesel traced it back to the inertia switch no power in or out but I'm getting power at the fuel pump relay put the code scanner to the PCM and no communication....

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - No Power To Reverse Light Sockets

I have a 2002 f250 CC 4wd 7.3 and I have no power to my reverse light sockets. I am stumped, all my fuses are good, I don't think there's a relay so i haven't checked that. My neutral safety switch is good, I'm getting power to both the blue/pink and black/pink wire. What it could be, at first it was constantly blowing fuse 27 every time I put it in reverse but then it stopped blowing it obviously because they won't come on.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - Lost Power And Suddenly No Throttle

Comming back from hunting today my truck suddenly lost power and stepping on the accelearator had no effect at all. We were on the highway thru the mountains but on a fairly level stretch for a few miles. Managed to pull the truck and toy hauler over and the engine was running fine but stepping on the accelerator had no effect. The check engine light came on every time I stepped on the throttle and went out when I released it. It started fine but no throttle response. Switched around a bunch of relays and checked the fuses and still nothing.

Not liking my parking spot i tried to see if it would move down the road at an idle but it would not. Then I thought to try it in 4 wheel low and as the shoulders were soft it wouldn't move forward so tried reverse and went back a foot, forward again and moved a foot and a half. did this several times and all of a sudden the throttle responded, took it out of 4 wheel and it ran fine all the way home. What would have caused this? I was ready to call a tow truck which would have been several hundred dollar bills for where we were and with the trailer

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 Idling Like Going To Run Out Of Fuel / Bad ICM Code

I have a 2001 f250 7.3. Recently started this problem idling at 1000 Rpms when stopped completely and when I let off the gas pedal it idles real funny like it's fixing to run out of fuel. It does not do this all the time however. At times it runs great. I had my mechanic scan it and at first it was the exhaust pressure sensor. Replaced it and it ran fine for awhile and it started doing again. Took it back in to get re scanned and it was throwing a bad ICM code. Replaced this as well and I'm still having the same problem. Had it scanned again and it's not throwing any codes now. I have no check engine light on and as long as I'm on the gas pedal it runs great. It's just when I roll up to stop or when I'm stopped completely. Again it does not do it all the time.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - Truck Lost Power Then Died - No Codes

I have a 2002 F250 Super Duty. Was driving it and it started to lose power and shut off. Then wouldn't start like out of fuel. No engine light no codes. Truck has 155k on it. So just because I replaced fuel pump. Truck runs but not right it's ruff no power kinda back fires in exhaust. I check wires and plugs under valve covers all seems ok. I ran truck and pulled each injector loose and engine would stumble. As in they are working. I replaced cps. Just because still the same. Then the truck started running right. But the truck runs but has knock but knock goes away and truck has full power. Yes oil is full and I change it regularly. The problem is off and on like electrical.

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Ford 7.3L Power Stroke (1999-2003) :: 2003 - Running Rough / 2 Cylinders Not Working Correctly

I have a 2003 F250 7.3L. I put new injectors in my truck four months ago and all of a sudden, I have 2 cylinders not working correctly, making the truck to run really badly. I sent the 2 injectors from the bad cylinders back for warranty and they replaced both of the injectors but nothing was wrong. I put them in and the truck still runs badly. I have a new fuel filter, new ICP, new CPS and glow plug relay. I cannot drive the truck, it smokes white at idle. I can unplug each injector at a time and cyclinder 5 does not change how the truck runs

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Ford 7.3L Power Stroke (1999-2003) :: Truck Running Rough And On Less Than 8 Cylinders

I had an HPOP line burst and soak the engine compartment with oil. I replaced the line and degreased the engine and rinsed it off. I started the truck and let it idle for 15 minutes or so before driving it. On the way home right after a shift it started chugging and running terribly. The check engine light was on as well. I limped it the mile or so home and shut it off. I restarted it and it runs just fine. I checked the DTC's with Forscan and there were a bunch of things that were mostly related to the HPOP and the MAT sensor that was shredded when the line blew. I left the hood open to dry out today and I'm hoping it is just some water in a connector. Does that sound plausible?

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