Ford 7.3L Power Stroke (1999-2003) :: Truck Running Rough And On Less Than 8 Cylinders


May 18, 2016

I had an HPOP line burst and soak the engine compartment with oil. I replaced the line and degreased the engine and rinsed it off. I started the truck and let it idle for 15 minutes or so before driving it. On the way home right after a shift it started chugging and running terribly. The check engine light was on as well. I limped it the mile or so home and shut it off. I restarted it and it runs just fine. I checked the DTC's with Forscan and there were a bunch of things that were mostly related to the HPOP and the MAT sensor that was shredded when the line blew. I left the hood open to dry out today and I'm hoping it is just some water in a connector. Does that sound plausible?

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Ford 7.3L Power Stroke (1999-2003) :: 2003 - Running Rough / 2 Cylinders Not Working Correctly

I have a 2003 F250 7.3L. I put new injectors in my truck four months ago and all of a sudden, I have 2 cylinders not working correctly, making the truck to run really badly. I sent the 2 injectors from the bad cylinders back for warranty and they replaced both of the injectors but nothing was wrong. I put them in and the truck still runs badly. I have a new fuel filter, new ICP, new CPS and glow plug relay. I cannot drive the truck, it smokes white at idle. I can unplug each injector at a time and cyclinder 5 does not change how the truck runs

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - SES Light Came On / Truck Started Running Rough And Lose Power

I have a 2001 F350, 7.3. My service engine light came on and immediately the truck started to run rough and lose some power. I've checked the under the cover connections and they were both connected, I replaced the cam position sensor and I still have the same problem. The worse part of the hold thing is that there are no codes stored so I'm flying bind. Where to go next.

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Ford 6.0L Power Stroke Diesel :: When Starting Acts Like Truck Only Running On Half The Cylinders

I have a 04 6.0 and lost with it. I parked it the other night and in the morning I went to start it and it acts like it's only running on half the cylinders. I haven't had any issues till now so I replaced fuel filters and air cleaner is fresh but no change. It is not throwing a check engine light it isn't smoking excessively. I don't know where to check next.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 Running Rough / Misfire On Cylinders

I have a buddy at work who has an 04 f350 6.0 that is running very rough. we put a scanner on it and disabled the injectors and 1,7,8 have no change. He checked the FICM voltage and is getting 48 volts on crank and run. He checked the wiring for anything loose or rubbed but nothing seems wrong.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Just Quit While Running 70 MPH

Traveling right now. Limited access to FTE.

On the way to the airport this morning at 4:30 am, the engine simply did while running down the interstate. Absolutely no symptoms leading up to it. Turns over fast but will not start. White smoke from tall pipe while trying to start.

I unplugged the fuel bowl heater and checked the IPR tin nut and the ICP sensor connections... Nothing obvious.

Problem was CPS and the engine is now running fine again.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Just Ran Rough And Died

So there's no signal/ electrical feed to the passenger side cylinders. I ohmd all the UVCH and they check out. Moved the wiring harness around near the big black multi pin plug under the air intake to the turbo and the passenger bank kicks in and out so it's definitely a wiring short. Need links and pics to that multi pin plug to troubleshoot the wiring.....

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Ford 7.3L Power Stroke (1999-2003) :: Heater / AC Fan Running When Truck Is Turned Off

2003 CC 4x4 ... I am pretty sure I know what is going on, but I wanted to start a thread for when I confirm it. I am driving to work this AM and I hear the door ajar chime and I think to myself, uh oh...gauges all look good, there are no lights illuminated on the dash. I get to work and turn the truck off and my fan stays on. I think the ignition module is going bad. Either that, or my remote start is going on the fritz. I will update when I find out more.

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Ford 7.3L Power Stroke (1999-2003) :: Loss Of Power / Rough Running

I have a 2001 ford 7.3l powerstroke diesel. When I first noticed the problem I was towing a trailer going up a grade and got into the throttle almost to the floor and noticed a loss of power and the service engine soon light flashing extremely rapidly a few times and never came back on. I made it home, still lacking power but not running rough. I drove the truck to work the next day and the truck was running rougher and loosing power. It ran great through lower RPM's but seemed to trip as soon as you gave it over half throttle. eventually the truck wouldn't run right at all and lacked complete power. It idled rough as well. My mechanic threw the computer on it and it said injector pressure reading too high or too low.

I was told to replace the IPR on the HPOP and I did. (I also replaced the fuel filter and changed the oil). After replacing the IPR it ran great, had full power! then it began to slowly die like it did before until it sounded like it was running off 4 cylinders again. I pulled the ipr out, cleaned it and changed the oil again. It seemed to clear it up for an hour and ran great but then began ran rough again. I also replaced the CPS sensor. I feel like its not getting enough fuel or something, im just wondering if it could be the ICP or the lift pump. There is no check engine light at all. Its just got me stumped because cleaning the IPR clears everything up.... temporarily.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Running Rough - Missing - No Power

2000 F250, 7.3, 170K, running rough, knocking loudly, missing, shaking, no power to get up driveway, intermittent, no codes spit out at all. No smoke visible, no leaks visible, New fuel filter, air filter, update cam sensor, new fuel rail lift pump, new uvc harness, new glow plug relay.

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Ford 7.3L Power Stroke (1999-2003) :: Running Rough And Had No Power / Died While Driving

Well, I was headed out from work this morning, on my way to fill up as I was a bit below 1/4 tank.

Truck was running good, like normal, until after 5-6 minutes, when it started running rough and had no power. Worried, I pulled off the side of the road. As I did so, it died, and wouldn't start again.

I whipped out my phone, pulled up TorquePro, and ran a code check. Nada. Well, it sounds to me like it's not getting fuel possibly, so I figure the best way to check, is to drain the fuel filter bowl, and crank it some, and check the bowl. No fuel in bowl.

Wifey came to pick me up with the can of diesel I keep for starting my forge (had 3 gal maybe?). Poured it in the tank, cranked it, no start. Still nothing in the bowl.
I'm taking her to work now, so she won't be late, then I'm headed back with a full can of diesel.

If that full can still won't get it, should I keep shuttling diesel cans, or should 8 gal or so be enough to get it back to the fuel pickup level? And if it's not fuel level, what else should I start checking on the side of the road?

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Ford 7.3L Power Stroke (1999-2003) :: Rough Running / No Power After Just Driving A Block Or Two

I have had this happen twice now. Starts fine, idles fine, then either sitting or just driving a block or two it starts running very rough, no smoke that I remember seeing, and now no power. Barely makes it up a hill. The first time I thought is was related to the heavy rain the night before. I had the tow truck coming and decided to try it again, this was after a few hours sitting. Ran perfectly. The second time, no wetness/rain, pulled away from the house and in a block or two, same thing ... rough, no smoke, no power. Pulled back into driveway, turned off for a minute, restarted and ran fine. Ran perfect today. What is the best injector cleaner to use in the fuel?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Runs Very Rough And Lacks Power When Cold

My truck runs very rough and lacks power when cold, even during the Texas summer. Once it warms-up, everything is fine. It's almost like turning on a light switch. If it's plugged in for a couple/few hours, it's smooth as soon as it starts. I'm assuming it likes the oil once it reaches a specific temperature. What my problem is?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 Idling / Running Rough And No Power

2002 F250 7.3L suddenly idling and running very rough, and doesn't have any power. Truck has been running perfect, it's my daily driver, and just put a couple hundred miles on it yesterday with no problems. I had been having some transmission issues when I tow heavy so I bought a new transmission yesterday. This morning I pulled the truck into my garage to change the transmission. Again truck ran fine, no signs of any issues before the trans swap. I changed out the transmission, which included unhooking the trans wiring harness from all the various sensors, and unbolting the starter.

I didn't mess with anything in the engine bay except for unhooking the batteries. I had also repaired the overdrive button wires, as they had been pinched in the steering column and the button wasn't working. When I got everything hooked back up I cranked it up to get the trans fluid flowing through the transmission, it started right up and idled good. I had it running for a few minutes and it was beginning to make a little more noise than usual. When I started to back out of the garage it was getting pretty rough, almost like it was running out of diesel. I put it in neutral and gave it some throttle and noticed I was getting white smoke out of the exhaust and could smell diesel pretty strong.

I checked my injector resistance at the valve covers and got around 4 ohms +/- on all of the injectors. I rechecked all of the clips and harness that I had messed with. I took a look at the ICP sensor and it has oil in the connector which I know can cause a rough running condition in some cases. It looks like it has had oil on it for a while. I unhooked the batteries again for about 20 minutes to try and reset anything that may have messed up. I checked a bunch of connections under the hood to see if anything was unhooked or loose.

I also cleaned up the connector on the ICP sensor. I started the truck back up and it idled perfect so I pulled it back out of the garage and headed down the driveway. It almost immediately started running rough again and barely had the power to go up a small hill. I pulled back in and tried unplugging the ICP while it was running, which made a slight difference in the idle but still very rough. I plugged it back in and the idle progressively got worse until it was chugging really bad. I shut it off after that and haven't messed with it again.

What might have happened? Could it be a bad sensor or transmission position sensor in the new trans? Is it just coincidence that this happened with a transmission swap? I am going to get a new ICP, but if there is anything else I can try/check before I can pick up the ICP on Monday let me know.

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Ford 7.3L Power Stroke (1999-2003) :: Running Rough When Accelerate / Bogs Down And Looses Power

I was wondering if fuel injectors throw a code when it goes out. I have a 02 7.3 been running rough when you accelerate bogs down and looses power not sure but sometimes gas light would come on knowing I have gas in it could that be a sign of the sending unite and that's why it runs rough..

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Ford 7.3L Power Stroke (1999-2003) :: Truck Starts Then Dies / Cuts Out When Running

I have changed pickup filter in tank and cleaned 2 tube filters in tank i thought that would fix it.

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Ford 7.3L Power Stroke (1999-2003) :: Running Rough And Cannot Pull When Put It In Drive

I bought a 99 7.3 been in the trees for a few years pulled it home and now trying to get it running. Did a service new filters and oil fuel too. I can get it to start and will run but runs very rough and if you put it in drive cant pull its own self. I don't have a check eng light on. And found out my scanner is a pos lol. it will hooked up and then try to pull codes and loses it connection. But that's the scanner will not work on my other 7.3 as well.

I am making high pressure oil checked off the rail with gauge and it will build up to 2000 psi when I rev it. but missing like crazy. I swaped the pcm and idm out of my running 7.3 and it didn't change a thing. I have checked the pass though and they are fine. pulled drivers side valve cover off and no oil leaks when running and rockers are fine. new ipr valve as well too. I know I need to get a scanner to talk to this thing better.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Has A Rough Idle And Sounds Like There Is A Miss

I just installed glow plugs, ucvh, stage 2 rosewood injectors, t500, ipr and gear head tunes. I have out 97 miles on the truck since all this was installed and the truck seems to run okay but has a rough idle and sounds like there is a mis? What should I look into first?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Truck Runs Rough When Cold

I have a 2001 7.3 with 259,000 miles. It does not get too cold here, however over the past few winters when the temp is below 50 at night the first minute or two of running out of the neighborhood is tough going unless I let it heat up. It has been getting worse over the past few years and now if its even 55 or 60 I need to let it heat up. Glow plugs? Injectors?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Stutters On Road After Long Drive When Running

This is wife typing in middle of trip. Today we drove almost 300 miles down the road before it stuttered. We lost the tach but nothing else. No check engine lights. It has done it a few times since. Watching with Torque and don't see anything there. Have 100 miles to go and it's happening more frequently. Replaced CPS 4 weeks ago with a Ford grey. Running down road it's 95 day. Oil was checked to be good at 211, transmission 182, EGT 790, pulling enclosed 6x12 cargo trailer. What can I check?

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Ford 7.3L Power Stroke (1999-2003) :: CEL / Rough Running / Smoke Blowing When Cold

I had been fighting some problems with injectors for several years. I didn't have time to dig into it. I knew what I needed to do, just needed to find time to do it. I honestly thought it was and injector and thought I would have to go to new sticks because I've had so many problems with the remans.

Well I finally had time last week. I pulled the passenger side valve cover and ohmed the injectors. It would be almost impossible to get the leads in the injector while installed the truck. I kept an old valve cover harness, so I cut a pig tail off of it and plugged it into the injectors so I could test. You can see the meter attached to the pigtail in the pic.

To my surprise all four were all right around 2.7 ohms. You need to set your meter so you are getting a reading w a decimal. If you set it to high it will only show a whole number and it is better to have a more accurate reading.

I then plugged the wiring harness back in and tested it from there. The #7 injector gave over 6 ohms. This told me that my wiring harness was bad. I went OE and replaced it. I had a problem w a Dormant valve cover gasket before so didn't want to go that route. After I replaced the gasket and harness all my readings were under 3 ohms. They were all lower than w the old harness.

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