I have a buddy at work who has an 04 f350 6.0 that is running very rough. we put a scanner on it and disabled the injectors and 1,7,8 have no change. He checked the FICM voltage and is getting 48 volts on crank and run. He checked the wiring for anything loose or rubbed but nothing seems wrong.
View 14 Replies2006 F350 6.0 ... I am piling up parts for a bulletproof party later this summer. It has gotten grumpy ahead of schedule. I will hook up the AE tomorrow for consultation.
In the meantime. Running rough at 50. Seems to accelerate from a stop semi ok. Sitting at idle, holding rpm at 1750 I hear kind of a thump under the hood and the rpm drops 300, then slowly finds it way back to 1750 and it repeats itself.
This thump has not been noticed in the past. Could this be the VGT not working as expected?
I got a 2005 f350 6.0 deleted and studded with air dog 2 4g pump, 125k miles. It started running rough then just died all within a few miles tuner showed code for injector 6 and ficm towed into ford dealer didnt have time to mess with it. They said ficm was bad had them replaced it then they said i need whole new fuel system lines,harness,pump,sending unit ,tank the whole 9 yrds. Which i thought was uncalled for so i called up airdog which system i had on there and they laughed and said ford garage is full of bs that they will upgrade my pump to the 4g and new harness.
So I took that stuff to garage had them swap it out and now they said come get the truck they wont work on it anymore that now it needs 3 injectors and they wont touch it with aftermarket fuel system on it. So I go to drive it home and it starts but runs rough and u can hold it to the floor and it wont budge bearly idles up and builds no boost my tuner is showing injector 2,3,4 now which wasn't a problem before i took it into the garage. So im not sure what happened to cause this all to happen but before i sink any more money into it is the 3 injectors enough cause to make it not build boost now .
I just bought a 2007 F350 6.0 two days ago, so I was giving the truck a good wash today using a electric pressure washer. The engine bay was pretty dirty so I decided to take some soap and a brush to it. After cleaning it I let it sit for a while in the sun to dry. (engine was stone cold). After it had completely dried out I go in and it cranked right up. I let it idle for a good minute-minute and a half put it in drive and pulled away slowly, right when I touched the accelerator it started running rough, so I popped it into neutral and let it idle for a sec but it was still running really rough so I cut it off not wanting to damage anything worse.
I let it sit and tried to start it again, it just turned over and over. I checked the oil level it was good. So I pushed it back into my driveway to figure it out. I took ICP connector out and tried to start it, just turned over and over. took fuel filter out it was just replaced 2K miles ago it looked a little dirty but not super bad. I put that back in. took icp out again and tried to start it and it started but ran super rough and was dumping black smoke out.
I checked back all ficm connectors and they were all connected. I haven't checked the voltage on that yet, but plan to do that tomorrow. the previous owner had the ficm go bag about a year ago and he sent it off to ficmrepair.com and they fixed it for him. also he had the stand pipes and dumby plugs done as well as the stc on hpop. im kinda at a loss on where to go now other than to check voltage on ficm.
I had an HPOP line burst and soak the engine compartment with oil. I replaced the line and degreased the engine and rinsed it off. I started the truck and let it idle for 15 minutes or so before driving it. On the way home right after a shift it started chugging and running terribly. The check engine light was on as well. I limped it the mile or so home and shut it off. I restarted it and it runs just fine. I checked the DTC's with Forscan and there were a bunch of things that were mostly related to the HPOP and the MAT sensor that was shredded when the line blew. I left the hood open to dry out today and I'm hoping it is just some water in a connector. Does that sound plausible?
View 6 Replies2014 F350 6.7... The truck has only 30000 miles on it. I was driving uphill and the engine just quit, but fired up right away after with engine check. On idling run at 500-700 rpm , no power, clicking noise , sometimes shaking. Took to the closest dealer right away, they don't know what is it, but they want to rake of the engine . This truck is not under any warranty. This is my first diesel truck, didn't expect anything like this....
View 4 RepliesI have a 6.0L Powerstroke with about 74k miles. I've owned it about a year. this weekend while driving on the highway at about 55mph i slowed to make a turn. As it came to idle i noticed it was idling real rough. As I accelerated it barely got across the highway. I went to where i was going and let it idle but gave it gas and raised the rpm's to about 1k.
I was concerned it was going to die. As I left it seemed to be better but as i drove it would get real rough and then go away. I accelerated a couple of times engaging the boost and it seemed to be better. I made it home and parked it, but i let it idle before i turned it off.
Now it will not start. it just cranks. everything is pretty much stock. i replaced the fuel filters back in december and also did the blue spring upgrade. I have a OBDII but i didn't have it with me so i wasn't monitoring at the this time. What should be my next step?
When I first start my excursion in the morning, it starts fine, idles fine. If I don't let it sit for about 5mins plus i have this issue. I will start off and it has no power at all. I can barely get up to 20mph. It doesn't seem to want to change gears, I don't hear the turbo spool up. Then all of a sudden it will go to next gear, turbo spools up and it has power again. It is like I said a 6.0 power stroke, its a 2004 excursion with 214k miles.
View 11 Replies2004 Excursion... 1st time into a 6.0 for me so I took my time. Truck has 192000miles.
PHP Ficm atlas 40, 58V Swamps
SCT Tuned via X4 (recently)(Extreme street at the time)
Synthetic 0w30 summer and 0w40 winter.
FORD filters ALWAYS, 5000mile intervals no pushing it
FORD fuel filters, BOTH regularly.
Studded, AFE Stage 2, Liberty EGR Delete.
42's, 4:88's with Detroit in rear
Highway driving and feel a stumble. Weird, then another, ok that wasn't a bump. Then steady rough idle and a heavy vibration when I lightly got back up to speed to get myself home.
Had new filters so started there. Just changed in the spring here and they were in pretty new condition but swapped them out anyway. Stripping the cap, 120 bucks and had to put a new one on.
Start truck and still rough idle, test drive and still a bad vibration.
SO, I read and search. Scanning with Ford or AE are my number one priorities and they were done along with Fuel pressure check.
Scan revieled Inj 6 out, fuel pressure at 60 PSI. We pulled plugs off injectors with results except 6, confirming it's not working.
Ordered an injector and the Aliant Power rebuild kits to freshen up the other 7.
Disassembled all 7, NO stiction problems at all and all 7 spool valves were clean as a whistle. Bodies of injectors were good on 6 of them and had a screen in cyl 3 what was completely gone (the 3 screens around the body of the injector). Tip was also plugged but one hole. (used brake cleaner in tip and air to confirm 6 holes were clear) Used the body of the core on that injector but not the spool part. Replaced all O-Rings incl the seal inside the top where rail snaps into. Sanded spools (800grit 2-3 turns) and installed same way they came out. Stem pipes and dummies new as well.
Reassemble, carefully and fire truck. WOW....running abit rough but smoother. Ive read it takes abit to get air out of system and to expect longer cranks ect. Shut it down. INspect for leaks. Button up the ficm, and few other things. Re-fire truck with abit longer of a crank. Fires and running smooth. HERE's where it starts acting up again. I can feel a small stumble....then another....then full time again. Exact same as before. Pull 6 off and it's that injector again.
Here's the big mistake I made. Reinstalling injectors, I put the new one in #4 spot and number 4 in 6's spot. Not smart, I know.
Pulling inj plugs off around entire motor while running and def No 6.
Put things away, call buddy and he says possible FICM. or harness.
So i pull inj harness and OHM every single pin and map it. 100%, I go grab his "good" ficm and test with that. HOLY COW, FOUND IT. Started great... Then as she warmed up ICP at650ish, EOT ECT getting to 100-110F (only a 4-5* delta always monitor) is starts to vibrate and run rough again.
Read some more....OHM testing is one thing, actually load testing harness confirms if it's actually no good. Harness is 450 bucks plus our lovely 13% tax so I want to diligently cross this bridge. Grab a harness off a running 6.0 and test next day.
Fires up and runs smooth. Then, as temps come up it starts again. Walked away last night and when I fired up this morning. Started great and as she warmed up vibration was back. Along with a intermittent squeak from the turbo housing area.
Codes.... SCT X4 tuner is reading nothing DTC's and hasn't since day one so I "assumed" no codes until buddy scanned with AE and since it's last WiFi update wouldn't connect to computer and gives me error code 10007 when I try to tune. **Ended up fixing last night, went into another "Tune revision update" and now connects to my computer AND returned my truck to STOCK and resested truck. Still running rough.
So I plug my PHP FICM tuner and get codes:
P1102 "Unkknown" (reading here I had my AFE off and not plugged in)
P0113 Intake air HI input
P0284 Cyl 8 cont/bal Fault
P0603 Internal control Module KAM error
P0611 FICM Perf (58v swamps, I've read always throws this code and I've had that code since day 1)
P0676 Glow #6 fail
Lastly I'll add, no smoke out tail pipe at all during all testing minus the black puff when tune loaded.
Ok, so I have a 2004 F250, with 6.0L. when driving at a steady speed (doesn't matter what speed), the engine will run rough when coming to an idle, and stay running rough until I shut it off and let it sit for a bit.
After I cycle the key a few times it will fire up and run fine, so I came to the conclusion that air is getting in the fuel system. I then took the filter cap off that is located in the engine bay and cycled the key, which produced a lot of bubbles, which I am assuming shouldn't happen.
I guess my question is, should I have air bubbles in the filter bowl, when cycling the ignition?
I have a 04 6.0 and lost with it. I parked it the other night and in the morning I went to start it and it acts like it's only running on half the cylinders. I haven't had any issues till now so I replaced fuel filters and air cleaner is fresh but no change. It is not throwing a check engine light it isn't smoking excessively. I don't know where to check next.
View 5 RepliesI just bought a 2007 F150 XLT with a Triton 5.4 with 80,000 miles on it. My problem is this, the engine seems to run ok ( a bit rough) until it gets up to running temp and I have driven about 10- 20 miles then most of the time, it starts to act up.
When I am driving it is fine, but when I slow down and come to an idle about 500rpms, it sometimes runs very rough, sounds like a diesel and shakes violently. It feels like it is doing damage. Sometimes it stalls. If I rev it back up immediately it will smooth out.
In speaking to some friends they've suggested things from plugged oil channels, (affecting the cam phasers? All the way to it needing new chains, phasers and guides. I don't want to spend a ton of money doing an improper service repair only to have the issue show up later . But there seems to be a lot of different answers to the same problem. Is the dealer going to be able to diagnose something like this fairly well? Or should I try to narrow it down a bit first?
1999 F350 & lately if I don't plug it in even if it's like 40 out for like the first 30 sec sounds like its only running on 4 cylinders than it'll just even out & alls good. thinking glow plugs here. I did replace them last fall unfortunately with the cheep ones that I been now reading bad things about.
View 2 RepliesI have a 2004 Excursion with a 6.0 Bought the truck already studded, EGR deleted, and a 54V FICM. When I bought the truck it had a hot stall, no restart problem. Found the high pressure oil leaks and resealed them by replacing the #3 injector and replacing the top injector seal in the #4 .Oil pressure reads very good now and I drove the truck for a couple weeks problem free.
Truck started smoking (white to gray) and felt like it had a miss. No misfire or contribution codes. Truck failed the bubble test and I narrowed the leak down to the passenger side by removing the banjo bolt
Banjo bolt at the front of the passenger head
Found the #3 injector loose...the copper washer
Copper washer had disintegrated/melted and appeared to be stuck to the side of the injector. Scraped off easily enough, cleaned up the injector and injector cup and reinstalled the injector with new O-rings and copper washer.
Put the truck back together and still smoked the same and still felt like it had a miss. Ran KOER test and found sometimes a contribution code for #2 and sometimes #6 .
Drove the truck to work and it didn't feel down on power...mostly just smoked and rough idle...but on the way home there was a lack of power and just as I pulled into my driveway the truck stalled...wouldn't restart. FICM voltage was good, high pressure oil read over 900, IPR was holding around 40%.
Pulled the secondary fuel cap
Secondary fuel cap to run another bubble test...there was no fuel in it...completely empty. Started to think that I had a fuel feed problem. Hooked up a fuel pressure gauge
Fuel pressure gauge and drove the truck again...pressure wasn't great (45 lbs) but never dropped below 42...not even when it stalled. Pulled the cap again...dry again...yet the truck read fuel pressure.
Research showed that I was possibly pressurizing the fuel system with combustion pressure and that was possibly displacing the fuel from the fuel system. This would explain the run for a few minutes, then stall and no restart for a few minutes...I'm assuming that the pressure would bleed off and the fuel pump would start over.
Still failing the bubble test and still pointing to the passenger side. I pulled and recleaned the injector and cup...new orings
oRings and copper washer. Bubble test again...fail.
Pulled glow plug from #3 , failed bubble test still.
Pulled glow plug from #1 , failed.
Pulled #5 , failed...pulled #7 ...failed.
With no glow plugs in the passenger head I am still bubbling up to the fuel filter housing. Pulled the banjo bolt from the front of the drivers side head...no more bubbles.
So my daughter's 2000 Golf Mk4 with 160,000 miles on it was running rough and had 3 codes stored - cylinders 2 & 3 misfire and a 411 secondary air injection problem.
Having had the misfire code before I swapped injectors around and the error code moved cylinders with the injectors so I attempted cleaning them and also cleaned the throttle body and intake manifold. At this point car still running rough but also started smoking badly.
Replaced the following items:
- Spark plugs
- Spark plug wires
- PCV valve
- PCV hose
- Fuel injectors w/ remanufactured
Hose reconnected between secondary air injection pump and air intake - previous owner had duct-taped it in when he couldn't get it to seal I guess. I've never heard it run.
Car running better, idles more smoothly, doesn't stumble or stall like it did before, no error codes coming up BUT car smokes a lot and the fumes make me feel sick just driving it a mile.
The car had never smoked like this before, hasn't had a whole lot of love the last year or two but no real problems either so why the sudden smoke?
At first I assumed it was cleaner being burned off but that should have been gone in under a minute and this is on-going. It's bad enough to not only be embarrassing but apparently dangerous as the fumes are bad.
I have a 2003 F250 7.3L. I put new injectors in my truck four months ago and all of a sudden, I have 2 cylinders not working correctly, making the truck to run really badly. I sent the 2 injectors from the bad cylinders back for warranty and they replaced both of the injectors but nothing was wrong. I put them in and the truck still runs badly. I have a new fuel filter, new ICP, new CPS and glow plug relay. I cannot drive the truck, it smokes white at idle. I can unplug each injector at a time and cyclinder 5 does not change how the truck runs
View 14 RepliesI have a 2001 F350, 7.3. My service engine light came on and immediately the truck started to run rough and lose some power. I've checked the under the cover connections and they were both connected, I replaced the cam position sensor and I still have the same problem. The worse part of the hold thing is that there are no codes stored so I'm flying bind. Where to go next.
View 8 RepliesWell, I've read a lot of threads on this problem! Try to do my own repairs, so I'm learning and not spending a lot of cash at repair shops.I have an 04 6.0 Super Duty Crew. Starting running rough on way home. Pulled over ,then it died.wouldn't start. Had towed home. Replaced ficm circuit board. No start. Replaced Harness,
icp...... ipr Sensors. Still no start. I noticed there is another circuit board inside ficm. Should I have bought the whole ficm unit?
2011 F350 diesel with 10,000 miles. I have been experiencing problems with the truck loosing power, making rough running noise (pinging like an older diesel), and vibrating. As though the motor is bogging down. It usually occurs on small inclines or hills with the truck in higher gears and low rpms. It will also occur running on flat ground 65-70 mph. Had it occur once while turning the truck around in 1st gear and low rpms. Depressing the accelerator will bring the truck out of it.
This problem occurs randomly sometimes a couple of times a week to not at all. Took to dealer and they found no codes and of couse it didn't do it on the hour long test drive I took the mechanic on. However they did say they had two other owners come in with the same complaints, but could not get trucks to repeat the issue. Problem usually occurs in the hotter part of the day, maybe just coincidence. I had seen similar posts with this problem but no conclusions.
I am having a problem with a 6.7. The truck has 9900 miles on it. It has a dpf delete, egr delete, Spartan tuner and a snow stage 3 kit. The truck lopes at idle but once throttle is applied it levels out but still runs a little rough. Its keeps saying its in reduce engine power no matter how many times I clear the code. If I clear the code it will come back in 2 seconds with out cranking the truck or anything. Rail pressure is telling me 31090 psi and not changing running or not. I have changed rail pressure sensor, and pressure control valve with no result. The green and violet 5 volt reference that feeds those sensors is only putting out 1.2 volts. Put a new pcm in it still the same and now has quit running totally. The codes are P0193, P0335,and P06A6.
View 14 RepliesMy truck is a 2005 f350 6.0, all stock except for an egr delete and 4 inch cat back exhaust. I recently did an oil cooler replacement and egr delete, resealed all 8 injectors, and fixed some wire chaffing at the FICM. it's running great with the exception of idling. It seems like it's idling low but the gauge stays at 750. If I hit the high idle switch, it does fine. Red lights are stressful because it shakes and sounds like it's going to die but never does. I'm posting screenshots of my Torque pro.
I have a SC2 as well but I honestly like Torque better so that's what I use most. I know my ICP is low, but 8 don't know why. No oil in the connector, and no change when I unplug it. The ICP sensor may be a month old with 1000 miles on it. This was taken at a hot startup, sitting in park. When i say hot, I mean I had driven about 60 miles. This is sitting still in drive. ICP voltage finally climbs over 1.0 when i get going about 15mph at around 1250 rpm. The second pic the ICPV is actually higher than normal. It usually stays at .8 until I give it gas.