Ford 6.0L Power Stroke Diesel :: 2005 F350 Running Rough - No Power To Move


Aug 17, 2017

I got a 2005 f350 6.0 deleted and studded with air dog 2 4g pump, 125k miles. It started running rough then just died all within a few miles tuner showed code for injector 6 and ficm towed into ford dealer didnt have time to mess with it. They said ficm was bad had them replaced it then they said i need whole new fuel system lines,harness,pump,sending unit ,tank the whole 9 yrds. Which i thought was uncalled for so i called up airdog which system i had on there and they laughed and said ford garage is full of bs that they will upgrade my pump to the 4g and new harness.

So I took that stuff to garage had them swap it out and now they said come get the truck they wont work on it anymore that now it needs 3 injectors and they wont touch it with aftermarket fuel system on it. So I go to drive it home and it starts but runs rough and u can hold it to the floor and it wont budge bearly idles up and builds no boost my tuner is showing injector 2,3,4 now which wasn't a problem before i took it into the garage. So im not sure what happened to cause this all to happen but before i sink any more money into it is the 3 injectors enough cause to make it not build boost now .

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Ford 6.0L Power Stroke Diesel :: 2005 F350 - No Power To Move

I got a 2005 f350 6.0 deleted and studded with air dog 2 4g pump, 125k miles. It started running rough then just died all within a few miles tuner showed code for injector 6 and ficm towed into ford dealer didn't have time to mess with it. They said ficm was bad had them replaced it then they said i need whole new fuel system lines, harness, pump, sending unit , tank the whole 9 yrds. Which i thought was uncalled for so i called up airdog which system i had on there and they laughed and said ford garage is full of bs that they will upgrade my pump to the 4g and new harness.

So I took that stuff to the garage had them swap it out and now they said come get the truck they won't work on it anymore that now it needs 3 injectors and they won't touch it with aftermarket fuel system on it. So i go to drive it home and it starts but runs rough and u can hold it to the floor and it won't budge bearly idles up and builds no boost my tuner is showing injector 2,3,4 now which wasn't a problem before i took it into the garage. So im not sure what happened to cause this all to happen but before i sink any more money into it is the 3 injectors enough cause to make it not build boost now.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Bucking / Rough Running

2006 F350 6.0 ... I am piling up parts for a bulletproof party later this summer. It has gotten grumpy ahead of schedule. I will hook up the AE tomorrow for consultation.

In the meantime. Running rough at 50. Seems to accelerate from a stop semi ok. Sitting at idle, holding rpm at 1750 I hear kind of a thump under the hood and the rpm drops 300, then slowly finds it way back to 1750 and it repeats itself.

This thump has not been noticed in the past. Could this be the VGT not working as expected?

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Ford 6.0L Power Stroke Diesel :: 2004 F350 Running Rough / Misfire On Cylinders

I have a buddy at work who has an 04 f350 6.0 that is running very rough. we put a scanner on it and disabled the injectors and 1,7,8 have no change. He checked the FICM voltage and is getting 48 volts on crank and run. He checked the wiring for anything loose or rubbed but nothing seems wrong.

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Ford 6.0L Power Stroke Diesel :: 2007 F350 Not Starting - Running Rough - FICM?

I just bought a 2007 F350 6.0 two days ago, so I was giving the truck a good wash today using a electric pressure washer. The engine bay was pretty dirty so I decided to take some soap and a brush to it. After cleaning it I let it sit for a while in the sun to dry. (engine was stone cold). After it had completely dried out I go in and it cranked right up. I let it idle for a good minute-minute and a half put it in drive and pulled away slowly, right when I touched the accelerator it started running rough, so I popped it into neutral and let it idle for a sec but it was still running really rough so I cut it off not wanting to damage anything worse.

I let it sit and tried to start it again, it just turned over and over. I checked the oil level it was good. So I pushed it back into my driveway to figure it out. I took ICP connector out and tried to start it, just turned over and over. took fuel filter out it was just replaced 2K miles ago it looked a little dirty but not super bad. I put that back in. took icp out again and tried to start it and it started but ran super rough and was dumping black smoke out.

I checked back all ficm connectors and they were all connected. I haven't checked the voltage on that yet, but plan to do that tomorrow. the previous owner had the ficm go bag about a year ago and he sent it off to ficmrepair.com and they fixed it for him. also he had the stand pipes and dumby plugs done as well as the stc on hpop. im kinda at a loss on where to go now other than to check voltage on ficm.

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Ford 6.0L Power Stroke Diesel :: 2005 F350 - Rough Idle And Low ICP Voltage

My truck is a 2005 f350 6.0, all stock except for an egr delete and 4 inch cat back exhaust. I recently did an oil cooler replacement and egr delete, resealed all 8 injectors, and fixed some wire chaffing at the FICM. it's running great with the exception of idling. It seems like it's idling low but the gauge stays at 750. If I hit the high idle switch, it does fine. Red lights are stressful because it shakes and sounds like it's going to die but never does. I'm posting screenshots of my Torque pro.

I have a SC2 as well but I honestly like Torque better so that's what I use most. I know my ICP is low, but 8 don't know why. No oil in the connector, and no change when I unplug it. The ICP sensor may be a month old with 1000 miles on it. This was taken at a hot startup, sitting in park. When i say hot, I mean I had driven about 60 miles. This is sitting still in drive. ICP voltage finally climbs over 1.0 when i get going about 15mph at around 1250 rpm. The second pic the ICPV is actually higher than normal. It usually stays at .8 until I give it gas.

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Ford 6.0L Power Stroke Diesel :: 2005 F350 - Rough Starts And Erratic Idle

A while back my 05' f350 6.0 was having rough starts and an erratic idle. It died coming up to a stop sign it started back up after 2 cranks and then it did that same on the way home. The next day leaving work it wouldn't start. I knew i had a couple injectors on the way out so i decided it was time to replace all 8 upon tearing it down i noticed my oil cooler was leaking so i figured it was time to rebuild that and finally do the egr delete that i had been wanting to do. well i put it all back together and got a no start.

The dash gauge on my oil pressure is reading normal when i cranked it so i went and bought a scangauge2 to read the icp its hitting 1500psi when i crank it. The ipr% is reading good. But my ficm main power is at 26v with the key on then it drop to 14v while cranking and eventually down to about 9v. Its never at the 48v that its suppose to be at. The scan gauge is also showing that my ficm sync=0. Would the sync be showing 0 since the ficm is bad? My batteries are fully charged and i have both of them on the charger while I am cranking it.

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Ford 6.0L Power Stroke Diesel :: 2005 Missing / Truck Started Running Rough

So I have been fighting a rough running, missing problem. My truck started running rough one day on the way home. I got it scanned, it showed injector contribution balance 1&2. Made sense to me that it threw those codes. I replaced 1 and 2 with oem replacements. Got that all done, truck still ran like crap. I changed fuel filter with motorcraft ones and drained the water separator. That didn't work. I am getting it scanned again, so i will have codes shortly.

Also, for a while it would run with absolute no problem. It was intermittent like that. Run bad run bad run bad and then one day run flawlessly. I though it was electrical. Checked all the common places for chaffing, saw nothing. Even did the wiggle test while it was running, no change. But it hasn't been intermittent for a while now.

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Ford 6.0L Power Stroke Diesel :: 2005 - Stuttering And Running Rough - Blackish Grey Smoke / Code PO269

2005 6.0 133000 miles... Truck has been stuttering and running rough for about 2 weeks, warms up and is somewhat better. Would stutter in the RPM range of 1600 to 2100 RPM, can push down on accelerator and power through it with no problems. Checked codes and got PO269 Contribution Cylinder 3. Changed all filters and oil change along with a bottle of hot shot secret in the oil. Truck is now blowing blackish grey smoke under throttle and when idling that smells like fuel. No coolant in oil, and no oil in coolant.is the injector shot, or injector sleeve bad?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - SES Light Came On / Truck Started Running Rough And Lose Power

I have a 2001 F350, 7.3. My service engine light came on and immediately the truck started to run rough and lose some power. I've checked the under the cover connections and they were both connected, I replaced the cam position sensor and I still have the same problem. The worse part of the hold thing is that there are no codes stored so I'm flying bind. Where to go next.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 4x4 Won't Move - Trans Busted?

I have a 2006 F350 4x4 dually (6.0 diesel obviously) automatic. It's got 200kml on it and a second motor (found the sticker on the valve cover). I just bought it a month ago and have only driven it like 100-150 miles. Previous owner imported it to Finland 3 years ago, but never registered and only drove it like 500-1000 miles (with temporary plates to carry his racer few times). Original owner was a company in Southern Midwest that had some equipment on back. (It's was sold as a chassis cab new.)

Now I was getting the truck tested for registration yesterday. Drove it there 30 miles (country roads and highways), no problems. Then we had to do the smog-test, which is a bitch. They rev the engine to limiter (4200rpm) couple of times and measure the particles flying out. Passed it flying colors, but when trying to pull out the transmission wont engage!

Shifter linkage ok. Oil in tranny clear and plenty. When I put on R or D the engine RMP rises very slightly (maybe 50-100 rpm) and then settles back. But nothing else happens.

Luckily got a friend with large flatbed that we used to carry my baby home. But now I don't know where to start... ...well, I do have couple of ideas what could be broken. Specially if there's something simpler than dropping the whole tranny out (it's HEAVY and it's cold&wet out there) and rebuilding the whole damn thing.

Previous owner told he had some shifting issues couple of years ago (maybe 500 miles ago) and they "rebuilt" the tranny. He DID replace the hydraulic "logic board" and solenoids + new packs while at it. Naturally new filter & oil too. He said the torque converter was "tested" to be in good condition and they used the old one. I can tell the tranny has been out of the truck and the seller felt legit (a car guy too).

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Ford 6.7L Power Stroke Diesel :: 2011 F350 - Losing Power - Rough Noise - Vibrating?

2011 F350 diesel with 10,000 miles. I have been experiencing problems with the truck loosing power, making rough running noise (pinging like an older diesel), and vibrating. As though the motor is bogging down. It usually occurs on small inclines or hills with the truck in higher gears and low rpms. It will also occur running on flat ground 65-70 mph. Had it occur once while turning the truck around in 1st gear and low rpms. Depressing the accelerator will bring the truck out of it.

This problem occurs randomly sometimes a couple of times a week to not at all. Took to dealer and they found no codes and of couse it didn't do it on the hour long test drive I took the mechanic on. However they did say they had two other owners come in with the same complaints, but could not get trucks to repeat the issue. Problem usually occurs in the hotter part of the day, maybe just coincidence. I had seen similar posts with this problem but no conclusions.

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Ford 6.7L Power Stroke Diesel :: Running Rough / Reduced Engine Power

I am having a problem with a 6.7. The truck has 9900 miles on it. It has a dpf delete, egr delete, Spartan tuner and a snow stage 3 kit. The truck lopes at idle but once throttle is applied it levels out but still runs a little rough. Its keeps saying its in reduce engine power no matter how many times I clear the code. If I clear the code it will come back in 2 seconds with out cranking the truck or anything. Rail pressure is telling me 31090 psi and not changing running or not. I have changed rail pressure sensor, and pressure control valve with no result. The green and violet 5 volt reference that feeds those sensors is only putting out 1.2 volts. Put a new pcm in it still the same and now has quit running totally. The codes are P0193, P0335,and P06A6.

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Ford 6.0L Power Stroke Diesel :: 2005 F350 - Hard / No Start - Low Power

Don't know where to start so I'll ramble!

2005 f350 with the 6.0. Crew Cab, 8' box, 4x4 with DRW. I use it only take the boat to the launch 5 minutes away once in a while and to pull car trailers every other week. Majority of driving is on the highway and average trip is about 300 miles. Low power and now no start.

No codes. I do have a scan Gauge and can provide data.

Was running this week, but has had a lack of power for some time. I had put 2 new injectors in last summer. Also updated dummy and stand pipes. Blue spring. Also new IPR at the time.

Ficm board was replaced in March.

New injector harness last year. New Glow plug harness last year.

Coolant level is fine and none being lost.

CAC hoses appear fine, no cracks.

No boost. But newer MAP sensor, hose not cracked or plugged and nipple on intake is clear. Put the MAP sensor last year and it didn't make a difference.

Turbo was rebuilt 2 years ago.

IPR has to hit close to 80 before boost hits 12-15. But it takes a while to get there.

Now won't start.

Yesterday am it was about 30 farenheit and no start. Last year would start no problem.

Batteries are fine. tested.

Engine fires within 3 seconds, but doesn't want to run.

ICP is above 500. climbs as I turn over.

Fires only in first few seconds and then nothing while I keep cranking it. it is cranking fast enough though.

Now...I see IPR will hit 84.7% and then 14.8%. Not good!

When running it sits in between.

FICm voltage is 48.5 key one and 47.5 when cranking.

Wondering if possibly IPR screen is plugged? Or would CKS or CPS cause issues? I recall reading about pulling one of them and cleaning rust off of it? Also...should mention, no EGR reading on scan gauge..never was either. I had checked and cleaned egr valve before. it was clean when I pulled it and not sticking.

Intake had been cleaned 2years ago. Also, on occasion, while pulling up hill, I would get power! Black smoke and it would race up a hill like it's supposed. Then it would go back to no power.

Also...if I pull the MAP hose from the intake nipple, should I feel suction from the intake? There doesn't appear to be any air coming or going from the nipple.

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Ford 6.0L Power Stroke Diesel :: 2005 F350 - Lost Power And Won't Start

I have 2005 f350 with 365000 km on it I have it for one year and don't have a problem till last week. I was pulling van on dolly uphill and sadden lost pover, so I stopped and check oil leaks ,transmission .... But everything looks ok in couple minutes start engine and go home (10 km). Change fuel filters trans filter, looked good for 50km and star losing power again and doesn't want start. So I skan and its show me next numbers.

Key on engine off
Ipr-15%
Icp-0psi
Icp-.26v
Ficm main power-47.8
Ficm logistics power-14.5
Ficm sync is good

Engine crank
Ipr-85%
Ficm main power-48.0
Ficm logistics-12.5
Icp- 625psi
Icp-.77v-1v

So what I have to do?

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Ford 6.0L Power Stroke Diesel :: 2005 F350 - Hesitates / Low Power Driving / Idle

I have a 2005 F-350 Lariat, FX4, CrewCab, with an 8ft Bed if any of that matters. Currently sitting at 191,000 miles and 4,500 Engine Hours I just started running into some issues that I cannot figure out. To start with here is a list of all the mods and prior maintenance that I've done to my truck over that last 6+ years that I've owned it.

I purchased the truck in 2010 and had no issues whatsoever for the first 3 years.....then it all started. While pulling a camper home from vacation "still bone stock" the truck overheated and by the time I realized it it was to late. I ended up blowing a head gasket cracking a head and blowing a hole in my coolant reservoir from the heat & compression of the engine in the coolant system. So to the shop it went.

All of this was done at the same time at just under 4,000 engine hours:

1) Both heads were sent out to be pressure tested "which is where the crack was found", so 1 replacement head and the other trued up and tested by the machine shop
2) All 8 injectors replaced with Airtex/Wells New/Reman
3) ARP Head Studs
4) BPD EGR Cooler
5) New Stock Coolant Reservoir
6) New Stock Oil Cooler
7) Motorcraft Coolant & Oil/Oil Filter Change
8) New Serpentine Belt

After getting the truck back I installed some upgrades that I had wanted but didn't want to do until I had head studs. 4" Turbo back Diamond Eye Performance exhaust, Bully Dog GT Tuner with an EGT Pyro, coolant changed to Caterpillar ELC, Sinister Diesel coolant filtration system, new Optima batteries "I hated them",

Forward a year with no problems I had a crank but no start. I ended up having a bad IPR. A buddy rebuilt the turbo since I had it out and it was leaking. He apparently did something wrong because it took its own life sometime after. So a brand new stock Garrett Turbo with a Wicked Wheel 2 & I changed the IPR "don't remember the brand." Also replaced the factory paper air filter with a cleanable one from AFE that fits in the factory cold air intake.

Little more time and I started to have some overheating issues again, luckily the Bully Dog was monitoring and I had alerts set up so I caught it way before it caused any serious damage. Turned out the fan clutch wasn't working. So I replaced the Water Pump with one from dieselsite.com that has a steel impeller, also replaced the computer controlled fan clutch with a 7.3L mechanical fan clutch and an adapter from BPD.

After that the batteries I hated were replaced. I installed Oddssey Extreme 950CCA ones, a new 185A alternator from FICMRepair.com as well as the complete battery wiring interconnect kit. Did the blue spring upgrade. Replaced my FICM with the BPD 6 phase at 54V setting. Also I changed my starter to an 6.4L Ultima one from O'Reily Auto to bring me up from that slow crank of the 6.0L at about 150RPM to the 225RPM of the 6.4L.

So now on to the current issue. This has happened in the last month and may be related to the issue. I had some small coolant leaks and wanted them fixed. Pressure tested the system & found the radiator and timing cover gasket leaking. I installed a new stock radiator and lower radiator hose. Had the shop do the gasket and a serpentine belt due to cleaners being all over it. During replacement of the timing cover gasket my mechanic found that the LPOP gears had some damage as if something had be in there at one time. Not sever damage just minor. LPOP replaced with brand new one from Ford.

After I got the truck back it was fine for 2 weeks, no leaks or any problems whatsoever. Then I noticed a hesitation as I was leaving work at idle. You could see the RPM's moving up and down by about 50 as it sat there at idle. It got really bad and eventually stalled on me. It fired right back up and ran fine after. I was thinking water in the fuel or just maybe old fuel because it was kinda old and I was at 1/4 of a tank. I went and filled up and it ran great all the way home. Day or so later same thing. At idle you can see the RPM fluctuating and while driving it feels like it has no power at times then it goes away and runs fine. So I changed both fuel filter with Motorcraft ones and put in a new oil filter. It is the Wix brand but I've be running it for years with no issues, one was also in it way before this issues started. The oil has about 2,000 miles on it currently. I verified fuel pressure at idle to be at 70PSI. I tried unplugging the ICP at idle with no change in the hesitation. So I plugged in my SG2 and started to see if I could see anything out of the ordinary.

OAT - 60 Degrees F
KOEO Engine Cold - FMP - 54.5V, ICV - 0.25V, ICP - 0, IPR - 14.9
KOER Engine Warm - FMP - 54.5V, ICV - 0.82V, ICP - 576, IPR - 23.5
Cruise at 40MPH - FMP - 54.5V, ICV - 1.14V, ICP - 965, IPR - 32.9
Cruise at 50MPH - FMP - 54.5V, ICV - 1.42V, ICP - 1,190, IPR - 38.0
Cruise at 60MPH - FMP - 54.5V, ICV - 1.27V, ICP - 1,143, IPR - 37.2

While driving this issue comes and goes very randomly. The only parameter I notice changing alot is the IPR. It jumps around a lot and sometimes it will go to 85. I know that this isn't a good thing so I am going to change the IPR later today or tomorrow. I already had a brand new Motorcraft one to put in, plus at the very least I want to look at the screen. I had read somewhere that there could be air in the oil system and that if you run at a high RPM it can remove this air. I never seen any bubbles or anything on the dipstick. My brother ran the truck for me at 3,000RPM for 5 minutes. No hesitation during the test but he didn't have the SG2 plugged in so I don't know the parameters during the test. I thought that it worked but then it came back after a few miles of driving. The above parameters are from this mornings drive home from work.

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Ford 6.0L Power Stroke Diesel :: 2005 F350 Steering Not Returning To Center On Lefts - Sometimes Loses Power Assist

I've got a 2005 F350 that i recently did balljoints, tierods and shocks/stabilizer on. Just stating that because i don't believe anything could be binding up to cause this.

If i am to take a left turn, more than 45 degrees, the truck will seem to lose power assist on the return to center and be very stiff when i return it by force until i jerk the wheel past center and let it come back the other direction and it seems to regain power assist.

Also, the steering is just generally bump. I have not driven a better condition 2005 to tell the difference but i'm sure this isn't the way it's supposed to be

I am not having any issue with braking force, as of yet. The first winter i got the truck i blew a power steering line that goes from the gear to the cooler, in which direction i don't know. It's been a year and a half since then so not sure that caused any failure.

Before this symptom the pump would whine when on left turns only, no problem turning right if i feel like doing right turns the rest of my days. I guess what i'm getting at is, does this sound like a bad pump? Bad gear? Both?

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Ford 6.0L Power Stroke Diesel :: 2005 - Rough Idle - No Power - Black Smoke?

05 6.0 deleted and studded. 170k fresh filters and oil, no CEL or codes.

This has happened 3x in months, so it intermittent. Truck will start fine cold, except for this last episode ....

Truck starts right up, idles correctly, speed bumps up if its cold enough to trigger the high idle. About mid way through its warm up, at approx 130-140 idle falls off, barely runs. Almost knocking. Black smoke if you give it throttle. Has no power when its doing this. Truck will not move and almost dies in gear. Give it til 185ish degrees then pooof! All good.

However 2 days ago it wouldn't start. Cranks but won't catch. Stumbles and dies. Finally got it to start after setting the charger on it. I killed it. But this time when it started it was straight into its rough idle, no power...until about 180. I switched it off, restarted it and it was totally fine

Ficm is 47-47.5. Every now and then I see a 46.5 for a split sec
Hpop is 700-800cold cranking.
Not sure what else to look at.
Moto craft filters.
Amsoil 5w-40
Archoil in the fuel and oil
Twc3 at every fill up.

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Ford 6.0L Power Stroke Diesel :: 2005 F250 - Truck Not Move When Stop At Light Or For Any Reason

I have a 2005 Ford F-250 Powerstroke. At times when stopping at light or for any reason, I give it gas but it does not want to go. It's like it is not even registering that I am pushing the pedal. I shift it into neutral and rev it up then switch it back to drive and it goes and puffs out smoke. What is going on?

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Ford 6.0L Power Stroke Diesel :: No Start - Running Rough?

Well, I've read a lot of threads on this problem! Try to do my own repairs, so I'm learning and not spending a lot of cash at repair shops.I have an 04 6.0 Super Duty Crew. Starting running rough on way home. Pulled over ,then it died.wouldn't start. Had towed home. Replaced ficm circuit board. No start. Replaced Harness,

icp...... ipr Sensors. Still no start. I noticed there is another circuit board inside ficm. Should I have bought the whole ficm unit?

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Ford 6.0L Power Stroke Diesel :: Running Rough After Oil And Filter Change

Did my oil change last night and filter swapped both fuel filters on my 04 f350 started it up last night drove it a little bit and she was fine. Went to start her up this morning and she was pissy so I drove her a bit once warm and she feels like there is a dead cylinder maybe??

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