Ford F-150 (2004-2008) :: Misfire / Running Rough And Knocks Like A Diesel


Jun 22, 2012

I just bought a 2007 F150 XLT with a Triton 5.4 with 80,000 miles on it. My problem is this, the engine seems to run ok ( a bit rough) until it gets up to running temp and I have driven about 10- 20 miles then most of the time, it starts to act up.

When I am driving it is fine, but when I slow down and come to an idle about 500rpms, it sometimes runs very rough, sounds like a diesel and shakes violently. It feels like it is doing damage. Sometimes it stalls. If I rev it back up immediately it will smooth out.

In speaking to some friends they've suggested things from plugged oil channels, (affecting the cam phasers? All the way to it needing new chains, phasers and guides. I don't want to spend a ton of money doing an improper service repair only to have the issue show up later . But there seems to be a lot of different answers to the same problem. Is the dealer going to be able to diagnose something like this fairly well? Or should I try to narrow it down a bit first?

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Ford 6.0L Power Stroke Diesel :: 2004 F350 Running Rough / Misfire On Cylinders

I have a buddy at work who has an 04 f350 6.0 that is running very rough. we put a scanner on it and disabled the injectors and 1,7,8 have no change. He checked the FICM voltage and is getting 48 volts on crank and run. He checked the wiring for anything loose or rubbed but nothing seems wrong.

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Passat (B5) :: 2004 1.8t Running Rough With CEL On - Misfire On Cylinder 1

My 04 1.8t is running rough with the cel on. i scanned it and cyl 1is misfiring. tried changing plugs. seemed to work while idling but as soon as i accelerated it started running rough again.

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Ford F-150 (2004-2008) :: Rough Idle Almost Like A Misfire

I hopped in my truck this morning, fired it up, and it idled nicely. I drove around the corner, and noticed that the truck was barely responding to the throttle. Then things got shaky. It was a very rough idle, almost like a misfire. But I managed to get the gas to respond and got the revs up to about 3K and it seemed to run smooth.

No CEL either. Currently, I have no place to really look at my truck as I don't have a garage, or driveway for that matter. I don't have a scanner that can read live data either. I'm limited in my tools currently as well.

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Ford F-150 (2004-2008) :: V8 - Engine Knocks At Idle?

As stated I have a 2008 F150XLT 5.4 V8. Recently it has started making a knocking noise and very rough idle when warm. It only does it when the truck has been driven slowly or typically when going through a drive through. It sounds like a rod knock but putting it in neutral and revving the engine makes it go away for a while.

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Ford F-150 (2004-2008) :: 2007 - Knocks And Pings At Low RPM?

I have a 2007 150 5.4 31,000 miles that started knocking and pinging at low rpm, fine above 1000 rpm but i am detecting ackward exhaust tone, after reading several posts on this site about similar complaints i replaced the cam sensors but prob persists.

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Ford F-150 (2004-2008) :: Rough Misfire Under Moderate Load

I have an 05 F150 with the 3v 5.4 with 170k on it. Last fall we changed the timing chains, cam phasers (aftermarket), plugs, coils (OEM), VVT solenoids (OEM), Cam Position sensors (OEM) and swapped in a GT500 oil pump. Recently under moderate load (fairly heavy acceleration onto the freeway, pulling a large camper) I get a pretty rough misfire. Tonight I pulled the codes and it was Cylinder 5 misfire. In the past I have also had Bank 2 Over-Retarded code. What are the next things to verify and check? I plan to clean the throttle body and change fuel filter but I'm not sure either of those would cause the misfire code?

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Ford F-150 (2004-2008) :: Rough Idle Cylinder 3 Misfire

2004 Ford F150 5.4 Triton 3V Vin5.....

How this started, Drove through a lot of water as our City was in a flood on my way home and and the truck started running rough and got worse over time, I can now barely get to 40 mph as it starts to ping and sputter with no power.. the truck has been parked and not driven while in the shape it's in.

The truck keeps giving me error code P0303 Cylinder 3 misfire detected, P0174 System too lean (Bank 2) and at times another error P0300 saying multiple cylinder misfires detected.

After clearing the codes, I got new codes stating Misfire on Cylinder 2, 3, 4, 6. System too rich (Bank 1) System too lean (Bank 2)
Cleared the codes again and I'm back to Cylinder 3 misfire and System too lean (Bank 2)

What I have done so far... All repairs with in a few days...

1. Changed all spark plugs.
2. Changed all Coil Packs.
3. Changed number 3 fuel Injector.
4. Changed the Oil and Filter. (no water in the oil)
5. Changed the MAP Sensor.
6. Changed Bank 2 O2 Sensor 1 and 2.
7. Loosen the Catalytic Converter on the drivers side to re-leave back pressure thinking the Cat was plugged, still loss of power. I also drilled a small hole in the exhaust at my lowest point to see if it had water in it and it does not.

Checked for vacuum leaks using starting fluid around the intake manifold, no change in idle.. I also checked to make sure the vacuum line was still connected on the back of the intake manifold, I have found nothing leaking.

I also had cleaned the throttle body and changed the throttle position sensor.

Repairs within the last 6 months or less...

8. Replace passenger side cat.
9. Replaced both Bank 1 OS Sensors
9. Replaced Timing chains, Gears, Guides, Guide Tensioners, Oil Pump and pickup tube, Water Pump.
Cam Phasers are fine.

And number 3 coil is getting spark I changed the Ignition Coil again thinking maybe another bad pack.
Still #3 misfire and System too lean (Bank 2).

I am at a loss and not sure what to try, except for a compression test on cylinder 3 but I honestly don't think it's compression or a burnt valve.

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Ford F-150 (2004-2008) :: 2006 5.4L Engine Knocks Real Bad After Gets Hot

Engine seems to knock real bad after engine gets hot like its out of time if unplug the vvt solenoids it runs great something is telling them to adjust timing to much.

When it came in it had a cam code and i found cam sensor was broken it had new installed found part of other in engine. Phaser was damaged replaced it. still did it after.

Then I pulled front of engine apart found chain tensioner leaking oil around gasket and then we decided to re time chain. If still doing it.Will let know after air mass meter.

PS no codes at this time

[URL] ....

2006 Ford F150 4x4 - Ford

[URL] .....

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Ford F-150 (2004-2008) :: Misfire And Rough Idle - EVAP Sensor

My 2004/ 4.6L F-150 had misfire issues and rough idle. Since changing the plugs and a COP the idle is better. It seems to stutter a bit at low RPMs around town, but it fine at higher RPMs. What to check next. Also since fixing the misfire and clearing the codes from the computer it won't enable all the emissions monitors. I've drive over 100 miles and the EVAP monitor still isn't on. The truck has about 213K miles on it.

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Ford F-150 (2004-2008) :: Misfire / Rough Idle Under A Bit Of Load (acceleration) And Uphill

2005 Ford F150 lariat 5.4

I had a misfire under a bit of a load (acceleration) and up hills. I changed spark plus with OEM Motor craft ones, truck ran super nice for a couple week.

Had the engine light flash, slow down and the RPM go up a tiny bit then back down and the light goes off

Now I'm back to miss fire different location, and a rough idle. I've swapped coil packs around and the miss fire stayed on cylinder 4.

Spark plug screwed or injector or ?????

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Ford F-150 (2004-2008) :: Rough Idle / P0012 - Misfire Codes Associated With Bank 1 And Cylinder 3

5.4 3v. my last few weeks have not made me a fan. Here are the details:

I bought a 2008 F150 XL 5.4 3v with a cam phaser knock. Have done other timing jobs in past with no trouble so I was not too afraid to tackle this one. famous last words...opened the motor (shout out to the passenger side valve cover and its designer here) and found semi damaged roller follower on driver side. Worn cam lobe on the corresponding lobe and a loose chain on passenger side. proceeded to :

Change all timing components: phasers, chains, tensioners crank sprocket, all applicable bolts and BOTH cams as well as all lash adjusters and roller followers. most looked fine in fact all really did with a bit of wear on a few roller followers but only one bad one. engine didn't look to bad pretty clean.

Double and triple checked my timing chains and it was spot on. dark link on spot on crank, two dark links on the L and R dead on. put it back together. oh yes, changed all plugs with motorcraft ones, didn't even break one. did not change vct solenoids because I falsely assumed I could change the later easily if needed. they looked ok. screens intact etc... silly me for not realizing how kind Ford was in 2007 and later to necessitate removal of valve cover. I was reading a previous one on the how tos and assumed later models would be the same since it was the same sensor...

Cranked truck ran great. I mean perfect. sounded perfect. ran like a scalded cat. till it got to hot idle then it started doing its thing. rattle shake till you revved it. ran fine just wouldn't hot idle fine especially in reverse or under slight load. replaced driver side vct since ford only had one and I started on the easy side ordered the other one waiting for it. seemed to improve dramatically meanwhile I am driving this truck to test it. I drove it to work 50 miles each way and it ran great.

After a few trips it popped the P0420 light, seemed to run ok, cleared it watched it wouldn't come back. O2 sensor did seem to imply a bad cat on bank 1 since it seemed sensor two was mimicking sensor one and not staying stead like the other bank. still ran fine,

So I decided to check back pressure on the cat. I pulled sensor one out of bank one (really a joyously tight squeeze in there) hooked up my gauge and got 0 back pressure. revved it and all nothing. hooked sensor back up pulled truck out of shop and it commenced to running like crap. I mean bad. running worse than before I got it. Popping P0012 code continuously, and tons of misfire codes associated with bank 1 ..cyl 3 etc.. I tried swapping coils, pulled coils and checked spark with a tester and firing away looks like tons of good spark.

Now the weird part is : looks like bank one is dead. I can unhook any coil pack and/or injector and it runs the same and sounds like it is missing. if I unhook one off of bank 2 it almost dies or does. so bank 2 seems to be running fine. it will start and run but sounds like it missing sets flashing check engine light and backfires and stalls like crazy. I even second guessed my pressure gauge and unhooked exhaust manifold from pipe and it sounds even prettier when it backfires out of there but no change. I pulled cam sensors and cleaned it again and even tried swapping them since they looked identical but no change so I put them back.

Now I can only surmise that I am out of time somehow? or I have a gremlin perhaps? I like working on cars (usually) but this one is getting old. how do I verify what is wrong. if it is timing related how do I verify that now definitively once my marks moved I really cant figure out how to tell if it is in time? Since it has all new parts and they all ran beautifully till now. could it possibly be the vct solenoid doing all this? I plan on changing it when it comes in but surely it cant cause this many problems.. I unhooked it no change, and it does it at a cold idle and any rpm. really runs worse at idle but bad at any rpm.

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Ford F-150 (2004-2008) :: 2006 - No Power / Rough Idle / Random Misfire Code

Have an 06 F150 5.4 3v with no power. spark knock. rough idle. wants to die while driving, and random misfire code. Have replaced fuel pump, filter, coils and plugs. What to check next? Already thought of EGR - it doesn't have one.

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Ford F-150 (2004-2008) :: 2006 - Running Rough When Warm

History: Truck was running okay but acted like a coil was bad when under load. I changed out all the plugs with Motorcraft and put on Summit racing COPs.

After the plug and cop change the truck will run rough after it is warmed up. I changed back to the old COPs and it runs the same.

First I replaced the MAF sensor after finding many posts on here about it. No change.

I read a bunch of posts on oil causing the problem so I used 10-30w and nothing changed.

I searched for a vacuum leak with carb cleaner and couldn't find one. I removed, cleaned and reinstalled the throttle body.

When I did the plug change I disconnected the PCM without disconnecting the battery. Would this cause this type of problem?

I think this is about all the stuff I found to try in the threads that came up through searching.

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Ford F-150 (2004-2008) :: 4.6L Running Rough When Accelerate Quickly

My f-150 has an intermittent rough idle and consistently runs rough when you accelerate quickly. Vehicle is not throwing any codes?

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Ford 6.0L Power Stroke Diesel :: 2004 Excursion - Cold Rough Running

When I first start my excursion in the morning, it starts fine, idles fine. If I don't let it sit for about 5mins plus i have this issue. I will start off and it has no power at all. I can barely get up to 20mph. It doesn't seem to want to change gears, I don't hear the turbo spool up. Then all of a sudden it will go to next gear, turbo spools up and it has power again. It is like I said a 6.0 power stroke, its a 2004 excursion with 214k miles.

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Ford 6.0L Power Stroke Diesel :: 2004 - Rough Running With Vibration In 6th Gear

2004 Excursion... 1st time into a 6.0 for me so I took my time. Truck has 192000miles.

PHP Ficm atlas 40, 58V Swamps
SCT Tuned via X4 (recently)(Extreme street at the time)
Synthetic 0w30 summer and 0w40 winter.
FORD filters ALWAYS, 5000mile intervals no pushing it
FORD fuel filters, BOTH regularly.
Studded, AFE Stage 2, Liberty EGR Delete.
42's, 4:88's with Detroit in rear

Highway driving and feel a stumble. Weird, then another, ok that wasn't a bump. Then steady rough idle and a heavy vibration when I lightly got back up to speed to get myself home.

Had new filters so started there. Just changed in the spring here and they were in pretty new condition but swapped them out anyway. Stripping the cap, 120 bucks and had to put a new one on.

Start truck and still rough idle, test drive and still a bad vibration.

SO, I read and search. Scanning with Ford or AE are my number one priorities and they were done along with Fuel pressure check.

Scan revieled Inj 6 out, fuel pressure at 60 PSI. We pulled plugs off injectors with results except 6, confirming it's not working.

Ordered an injector and the Aliant Power rebuild kits to freshen up the other 7.

Disassembled all 7, NO stiction problems at all and all 7 spool valves were clean as a whistle. Bodies of injectors were good on 6 of them and had a screen in cyl 3 what was completely gone (the 3 screens around the body of the injector). Tip was also plugged but one hole. (used brake cleaner in tip and air to confirm 6 holes were clear) Used the body of the core on that injector but not the spool part. Replaced all O-Rings incl the seal inside the top where rail snaps into. Sanded spools (800grit 2-3 turns) and installed same way they came out. Stem pipes and dummies new as well.

Reassemble, carefully and fire truck. WOW....running abit rough but smoother. Ive read it takes abit to get air out of system and to expect longer cranks ect. Shut it down. INspect for leaks. Button up the ficm, and few other things. Re-fire truck with abit longer of a crank. Fires and running smooth. HERE's where it starts acting up again. I can feel a small stumble....then another....then full time again. Exact same as before. Pull 6 off and it's that injector again.

Here's the big mistake I made. Reinstalling injectors, I put the new one in #4 spot and number 4 in 6's spot. Not smart, I know.

Pulling inj plugs off around entire motor while running and def No 6.

Put things away, call buddy and he says possible FICM. or harness.

So i pull inj harness and OHM every single pin and map it. 100%, I go grab his "good" ficm and test with that. HOLY COW, FOUND IT. Started great... Then as she warmed up ICP at650ish, EOT ECT getting to 100-110F (only a 4-5* delta always monitor) is starts to vibrate and run rough again.

Read some more....OHM testing is one thing, actually load testing harness confirms if it's actually no good. Harness is 450 bucks plus our lovely 13% tax so I want to diligently cross this bridge. Grab a harness off a running 6.0 and test next day.

Fires up and runs smooth. Then, as temps come up it starts again. Walked away last night and when I fired up this morning. Started great and as she warmed up vibration was back. Along with a intermittent squeak from the turbo housing area.

Codes.... SCT X4 tuner is reading nothing DTC's and hasn't since day one so I "assumed" no codes until buddy scanned with AE and since it's last WiFi update wouldn't connect to computer and gives me error code 10007 when I try to tune. **Ended up fixing last night, went into another "Tune revision update" and now connects to my computer AND returned my truck to STOCK and resested truck. Still running rough.

So I plug my PHP FICM tuner and get codes:

P1102 "Unkknown" (reading here I had my AFE off and not plugged in)
P0113 Intake air HI input
P0284 Cyl 8 cont/bal Fault
P0603 Internal control Module KAM error
P0611 FICM Perf (58v swamps, I've read always throws this code and I've had that code since day 1)
P0676 Glow #6 fail

Lastly I'll add, no smoke out tail pipe at all during all testing minus the black puff when tune loaded.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 Running Rough Intermittently

Ok, so I have a 2004 F250, with 6.0L. when driving at a steady speed (doesn't matter what speed), the engine will run rough when coming to an idle, and stay running rough until I shut it off and let it sit for a bit.

After I cycle the key a few times it will fire up and run fine, so I came to the conclusion that air is getting in the fuel system. I then took the filter cap off that is located in the engine bay and cycled the key, which produced a lot of bubbles, which I am assuming shouldn't happen.

I guess my question is, should I have air bubbles in the filter bowl, when cycling the ignition?

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Ford F-150 (2004-2008) :: 2006 XLT Started Running Rough Out Of Nowhere Near Idle

I have a Ford F150 XLT. I have 67000 miles on it and the other night it just started running rough out of no where near idle. Once you got over 20mph the rough running would go away. I took it to get an engine change and engine flushed but it came back. It doesnt always run rough near idle or below 20mph. The Ford dealer says my engine has only 22 psi oil pressure near hot idle and cant engage the VCT phazers and they want to replace the whole engine.

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Ford F-150 (2004-2008) :: 2005 - Running Rough And Misfiring Quite Frequently

My 05 was running rough and misfiring quite frequently. After much deliberation, I took it in for a diagnostic hookup. The dealer said my driver side cat was clogged. Lucky for me, I was just under the warranty period(79673 miles). I have had it replaced and I can feel a noticeable difference in the way it runs. Could a clogged cat have made it run that poorly or am is it just in my head that it is running alot better?

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Ford F-150 (2004-2008) :: Running Rough And Skipping After Plug Change?

I just completed a successful second spark plug change, using Motorcraft SP515 plugs just like last time. After reconnecting battery and starting engine, it ran poorly throughout a short road test. Felt like it was skipping. Checked under the hood and found that the #2 fuel injector was disconnected, so I reconnected the injector.

I took another short road trip and it still ran poorly as if skipping. So, this time I disconnected the battery for several minutes while removing the #2 plug thinking I may possibly have fouled the plug by the injector not being connected. I also checked all of the other injector and coil connections. Reconnected battery and took another short trip. It still runs poorly. No codes yet.

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