Ford 7.3L Power Stroke (1999-2003) :: Truck Just Ran Rough And Died


Sep 24, 2016

So there's no signal/ electrical feed to the passenger side cylinders. I ohmd all the UVCH and they check out. Moved the wiring harness around near the big black multi pin plug under the air intake to the turbo and the passenger bank kicks in and out so it's definitely a wiring short. Need links and pics to that multi pin plug to troubleshoot the wiring.....

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Ford 7.3L Power Stroke (1999-2003) :: Truck Died Like It Was Out Of Fuel

Jumped in the 1999 cc dually 7.3 6 spd superduty.

Just rebuilt the rear locker ( FYI if you use new clutches Do NOT add clutches, it is TOO tight now) and rest of rear end.

Full of fuel, drove it half the day only minor issues. Cruise, Horn, 4x4, suddenly would not work, but it was running and driving like it always has.

Around lunch while at 55 mph it shuttered hard like it had stalled for a second. I stopped and checked the oil. It was just above the add but I topped it off and went one. The further I went the more it happened.

So I decided to head back to shop and switch it with the car i had left there. It finally died like it was out of fuel.

next day I take 5 gallons of fuel and put in it ( maybe the gauge is acting up like the horn, cruise and 4x4?), it brings it from 3/4 plus to full mark, so gauge is working accurate. I also keep a fuel log that says i went 100 miles since last fill up.

Get in, it fires right up. I leave it sit and idle while i park the car. About 5 minutes and it dies. It will start run a few seconds and die again. The more I try it the shorter time it runs.

Finally does not want it start at all. I read about disconnecting plug on inside left front of valve cover , that had not effect. Crawled under, and frame mounted fuel pump is running.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Died While Driving Almost Like Ran Out Of Fuel

I have a 2001 F350 7.3l diesel.

My truck died the other day while driving almost like he ran out of fuel. Well he had fuel so I checked the oil and it was dry. There was an ugly puddle between the intakes and a whole lot on the ground leaking out. Also the puddle looked blueish.

Put in more oil and got him home but I can't find the leak. The only thing I've noticed is that the intercooler on the cold side came off slightly. A year ago I had to go mess with the UCVH and when I put it back together I had lost a dang intercooler duct clamp and replaced it with a sturdy ring clamp. Well it wasn't sturdy enough.

How much would this leak if it came off for a little while and how serious of a problem would I have as a result? I don't have any check engine light and as long as he has oil he runs fine.

Since I have reconnected the intercooler and idle tested the truck I can't reproduce the leak. I don't believe that a huge amount of oil is running through that intercooler because the turbo is lubricated through another system I have read. So what gives?

Also I am getting weird dip stick reading. For a little while when I ran the truck today he was showing WAY over full on the dip and then down again a little bit below the operating range line. Also there are a lot of air bubbles on the dip stick when it comes up. Way more than I am used to seeing.

Also, I really like the idea of cleaning my engine off really good. It's a frigging mess now. What precautions can I take to clean it up good without making a huge mess. Can I just go the car wash that has a degreaser hose and drain and just spray it down like nothing or is it sensitive and finnicky when wet? Cleaning between the intakes seems almost impossible without getting the whole turbo system out of the way. Should I be thinking about that?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Almost Died Turning Headlights On

On my way to work today it was raining so I turned my head lights on. All the dash warning lights came on and my truck had zero throttle response. I quickly turned my lights off. The truck went right back to normal. I turned my lights back on and nothing happened.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - Truck Lost Power Then Died - No Codes

I have a 2002 F250 Super Duty. Was driving it and it started to lose power and shut off. Then wouldn't start like out of fuel. No engine light no codes. Truck has 155k on it. So just because I replaced fuel pump. Truck runs but not right it's ruff no power kinda back fires in exhaust. I check wires and plugs under valve covers all seems ok. I ran truck and pulled each injector loose and engine would stumble. As in they are working. I replaced cps. Just because still the same. Then the truck started running right. But the truck runs but has knock but knock goes away and truck has full power. Yes oil is full and I change it regularly. The problem is off and on like electrical.

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Ford 7.3L Power Stroke (1999-2003) :: Running Rough And Had No Power / Died While Driving

Well, I was headed out from work this morning, on my way to fill up as I was a bit below 1/4 tank.

Truck was running good, like normal, until after 5-6 minutes, when it started running rough and had no power. Worried, I pulled off the side of the road. As I did so, it died, and wouldn't start again.

I whipped out my phone, pulled up TorquePro, and ran a code check. Nada. Well, it sounds to me like it's not getting fuel possibly, so I figure the best way to check, is to drain the fuel filter bowl, and crank it some, and check the bowl. No fuel in bowl.

Wifey came to pick me up with the can of diesel I keep for starting my forge (had 3 gal maybe?). Poured it in the tank, cranked it, no start. Still nothing in the bowl.
I'm taking her to work now, so she won't be late, then I'm headed back with a full can of diesel.

If that full can still won't get it, should I keep shuttling diesel cans, or should 8 gal or so be enough to get it back to the fuel pickup level? And if it's not fuel level, what else should I start checking on the side of the road?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 Truck Died And Will Not Restart

Another "no start" issue... The details:

- 2002 F250 7.3L
- Rosewood stage two single shot injectors (rebuilt 1 week ago).
- DP Tuner
- Brand new OEM IPR
- ICP about two months old (OEM)
- New UVH's installed about a month ago

The issue: After installing the injectors and driving about 30 miles the truck died and will not restart. Had to have it towed home. Thus far, I've unplugged the ICP, switched out the CPS with a known good, replaced the IPR, checked the hpop simply by removing the fill plug on the top of the reservoir and gave it a quick crank - oil definitely came pouring out, removed valve covers and plugs to verify oil in the high pressure rails. Oil dummy gauge climbs after about 5 seconds of cranking and seems to hold.

Hoping it's not an injector failure as I just had these reworked. EDIT: Forgot to mention, not seeing any white smoke while cranking. Fuel bowl, full of fuel and fuel pump was replaced this past spring. What to check next? Tried taking a snapshot from a video to show the readings. The ICP seems low, and when unplugged shoots up the 2500, but still no start.

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Ford 7.3L Power Stroke (1999-2003) :: CEL On - Long Crank / Truck Starts Losing Power And Eventually Died

On the way to work, the truck seemed to have a miss at idle and the CE light came on. Long crank to start leaving work, and truck starts losing power and eventually died. No smoke while it was losing power. Towed it home and checked the fuel pump and lines for blockage and found nothing.

2003 7.3 F-250 430K miles
strong cranking but no start no smoke out exhaust
Oil changed recently
IPR changed
Both UVCH gaskets and pigtails have been repaired.
ICP sensor and harness changed, also disconnected no change in cranking.
fuel filter changed today (no oil in bowl)
3/4 tank of fuel
dash gauge for lpop goes up to normal range during cranking and oil light turns off.
WTS light comes on and turns off as normal
tach gauge moves up between 100-200 during cranking
fuel pump turns on and pressurizes system like normal and turns off.

Ordered AE for the truck, and it directed me to the passenger side bank high open. Fixed the harness on that side and still nothing.

Sent off the IDM and it passed with flying colors

So now i'm leaning towards the HPOP, but would hate to fork over the cash for it and still not get anywhere. I'm going to take the valve covers back off and check the discharge ports for the injectors tomorrow.

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Ford 7.3L Power Stroke (1999-2003) :: Lost Fuel Pressure Going Down The Highway And Truck Died

Last night when i left work I noticed my fuel pressure was running about 77 psi, it normally runs about 68psi. today I took my daughter to practice and it was around 83psi, on the way home it was up to 95psi, so I parked it and took another truck to work.

About a week and a half ago I lost fuel pressure going down the highway and the truck died, finally decided my pick-up foot must have come off and had my sister in law bring me some diesel and it has drove fine ever since. (it was right at a quarter tank).

I have the FRX from riffraff and am thinking some pieces of that foot have got into the fuel bowl and plugging up the return. Things to check? Could it be a problem with the fuel gauge or wiring, and how to test them. It is an autometer gauge from riffraff.

It will probably be a few weeks before I can do much more than clean out the fuel bowl. I don't have anywhere inside to work on it and it's been rain/sleet/freezing rain/snow for the last 10 days. I have most of the stuff to do the hutch mod and its next on the list but was hoping to put it off till spring.

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Ford 7.3L Power Stroke (1999-2003) :: Run Extremely Rough For A Couple Seconds Then Died?

Tried starting the truck, fired ran good for a couple seconds, then ran extremely rough for a couple seconds then died.

I did some research and changed the ICP because there was oil in the connector so even if it wasnt causing my issue i wanted to replace it.

Now I have the same issue but it will actually run a little longer and not stall. I thought it was fixed so i took it for a drive, after about 3 miles it bogged down and i was able to make it home with half throttle going about 30mph. Sounds almost like its running on half the cylinders. i unplugged the ICP and it continued to run that way.

I had done the 50cent mod a few years back with the peices from ford but i know the harnesses themselves can wear through so i checked the resistance between the center pin and the two pins to the right and left for both the injector harness and they had about 3ohms.

I am leaning towards an IPR but from the reading i have done it seams like most trucks will not restart after they die. I have AE so i am going to hook it up later today, just wanted some reccomendations on what to look at.

I also remember when i shut it off the unplug the ICP to see if it would clear up the needles on the gauges did a full sweep as if i disconnected the battery which i though was weird.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Runs Very Rough And Lacks Power When Cold

My truck runs very rough and lacks power when cold, even during the Texas summer. Once it warms-up, everything is fine. It's almost like turning on a light switch. If it's plugged in for a couple/few hours, it's smooth as soon as it starts. I'm assuming it likes the oil once it reaches a specific temperature. What my problem is?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Running Rough And On Less Than 8 Cylinders

I had an HPOP line burst and soak the engine compartment with oil. I replaced the line and degreased the engine and rinsed it off. I started the truck and let it idle for 15 minutes or so before driving it. On the way home right after a shift it started chugging and running terribly. The check engine light was on as well. I limped it the mile or so home and shut it off. I restarted it and it runs just fine. I checked the DTC's with Forscan and there were a bunch of things that were mostly related to the HPOP and the MAT sensor that was shredded when the line blew. I left the hood open to dry out today and I'm hoping it is just some water in a connector. Does that sound plausible?

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Ford F-150 - 1997-2003 :: 1999 V8 Will Not Start / Truck Started Idling Very Rough And Died

1999 Ford F-150 V8 5.4L... The other day I was attempting to fix my 4wd. I discovered that the vacuum tube by the 4wd solenoid had become disconnected. I reconnected it and in an effort to see if my fix was successful, I drove my truck up one of the canyons nearby. I got to an area full of loose rock and popped my truck into 4wd. As soon as I began to drive, the truck started idling very rough and died. I attempted to restart it for the next few minutes unsuccessfully. I got it started once and it continued to idle rough for a few seconds and died. I have not been able to start it since. It turns over but will not crank. It is not throwing any error codes. What I have checked so far:

Spark plugs are working.
When turning the ignition into the ON position, I am able to hear the fuel pump working.
I have not seen any cracks in the vacuum hose.
All the fuses are still okay.

What the culprit may be?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Has A Rough Idle And Sounds Like There Is A Miss

I just installed glow plugs, ucvh, stage 2 rosewood injectors, t500, ipr and gear head tunes. I have out 97 miles on the truck since all this was installed and the truck seems to run okay but has a rough idle and sounds like there is a mis? What should I look into first?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Truck Runs Rough When Cold

I have a 2001 7.3 with 259,000 miles. It does not get too cold here, however over the past few winters when the temp is below 50 at night the first minute or two of running out of the neighborhood is tough going unless I let it heat up. It has been getting worse over the past few years and now if its even 55 or 60 I need to let it heat up. Glow plugs? Injectors?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - SES Light Came On / Truck Started Running Rough And Lose Power

I have a 2001 F350, 7.3. My service engine light came on and immediately the truck started to run rough and lose some power. I've checked the under the cover connections and they were both connected, I replaced the cam position sensor and I still have the same problem. The worse part of the hold thing is that there are no codes stored so I'm flying bind. Where to go next.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Truck Just Died While Driving

I am working on an 2003 F-250 6.0l. The truck just died while driving. No restart. Plugged in my scan tool and I am not getting any High pressure oil. Is there anything other than the Hpop I should be looking at. I know it is a big job to replace the hpop so I don't want to overlook something simple.

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Ford Super Duty (1999-2016) :: 2003 Truck Started Losing Power When Going Down The Road And Then Died

I have an 03 with a 6.0 diesel, going down the road and started losing power and then died. Won't start, and I don't have a scan gauge. Several sources said ipr valve, and from videos on youtube I thought may be a good place to start. I bought a socket and pulled the valve, to check the screen. There is no screen whatsoever on the ipr. The oils clean, as I had changed it about 200 miles ago, and I ran a magnet in the hole looking for a screen, couldn't find anything so I used my fluid pump in the hole. No trash, screen or anything. Do some ipr valves not have screens? What would be my next step??

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Ford 7.3L Power Stroke (1999-2003) :: F250 - Truck Would Die While Driving The Truck

I have a little problem with my 1999 f250 7.3 power stroke diesel. Every once in awhile, while driving the truck would die completely but i switch it into neutral and started right up. What could be the problem?

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Ford 7.3L Power Stroke (1999-2003) :: Died Suddenly When Going At 60 MPH

I am a cummins owner who just got a 2002 7.3 last week. It drove great for 200 miles then suddenly died last night going 60 mph. It sat overnight then started up and drove 10 miles then died again. I changed the cps and still no start. I changed the oil and let it sit overnight and it started this morning and idled for 5 minutes then died again. I have tried unplugging the ipc and still same no start situation. I plan to check the hpop level today to verify it is full. I also checked the nut on the ipr and it's electrical connection.

I am just a shade tree at best and would love some direction on where to look. I don't have any scan equipment to check pressures. Am I correct in thinking it is a bad ipr?

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Ford 7.3L Power Stroke (1999-2003) :: Almost Died When Headlights Turned On?

I have a 2003 F350 SD FWD Dually With 4.10 Axle Ratio. I'm looking for some front rotors and pads and I'm looking for recommendations. I tow a 44' Goose neck racing trailer on a regular basis so I dont want autozone crap rotors that are going to warp in a few thousand miles. I was on rockauto.com, they have Wagner, Bendix, Motocraft, Powerstop, etc etc. I thought maybe those Powerstop drilled and slotted looked interesting, but I dont know much about them.

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