Ford 7.3L Power Stroke (1999-2003) :: Truck Died While Driving Almost Like Ran Out Of Fuel


Oct 3, 2015

I have a 2001 F350 7.3l diesel.

My truck died the other day while driving almost like he ran out of fuel. Well he had fuel so I checked the oil and it was dry. There was an ugly puddle between the intakes and a whole lot on the ground leaking out. Also the puddle looked blueish.

Put in more oil and got him home but I can't find the leak. The only thing I've noticed is that the intercooler on the cold side came off slightly. A year ago I had to go mess with the UCVH and when I put it back together I had lost a dang intercooler duct clamp and replaced it with a sturdy ring clamp. Well it wasn't sturdy enough.

How much would this leak if it came off for a little while and how serious of a problem would I have as a result? I don't have any check engine light and as long as he has oil he runs fine.

Since I have reconnected the intercooler and idle tested the truck I can't reproduce the leak. I don't believe that a huge amount of oil is running through that intercooler because the turbo is lubricated through another system I have read. So what gives?

Also I am getting weird dip stick reading. For a little while when I ran the truck today he was showing WAY over full on the dip and then down again a little bit below the operating range line. Also there are a lot of air bubbles on the dip stick when it comes up. Way more than I am used to seeing.

Also, I really like the idea of cleaning my engine off really good. It's a frigging mess now. What precautions can I take to clean it up good without making a huge mess. Can I just go the car wash that has a degreaser hose and drain and just spray it down like nothing or is it sensitive and finnicky when wet? Cleaning between the intakes seems almost impossible without getting the whole turbo system out of the way. Should I be thinking about that?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Died Like It Was Out Of Fuel

Jumped in the 1999 cc dually 7.3 6 spd superduty.

Just rebuilt the rear locker ( FYI if you use new clutches Do NOT add clutches, it is TOO tight now) and rest of rear end.

Full of fuel, drove it half the day only minor issues. Cruise, Horn, 4x4, suddenly would not work, but it was running and driving like it always has.

Around lunch while at 55 mph it shuttered hard like it had stalled for a second. I stopped and checked the oil. It was just above the add but I topped it off and went one. The further I went the more it happened.

So I decided to head back to shop and switch it with the car i had left there. It finally died like it was out of fuel.

next day I take 5 gallons of fuel and put in it ( maybe the gauge is acting up like the horn, cruise and 4x4?), it brings it from 3/4 plus to full mark, so gauge is working accurate. I also keep a fuel log that says i went 100 miles since last fill up.

Get in, it fires right up. I leave it sit and idle while i park the car. About 5 minutes and it dies. It will start run a few seconds and die again. The more I try it the shorter time it runs.

Finally does not want it start at all. I read about disconnecting plug on inside left front of valve cover , that had not effect. Crawled under, and frame mounted fuel pump is running.

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Ford 7.3L Power Stroke (1999-2003) :: Lost Fuel Pressure Going Down The Highway And Truck Died

Last night when i left work I noticed my fuel pressure was running about 77 psi, it normally runs about 68psi. today I took my daughter to practice and it was around 83psi, on the way home it was up to 95psi, so I parked it and took another truck to work.

About a week and a half ago I lost fuel pressure going down the highway and the truck died, finally decided my pick-up foot must have come off and had my sister in law bring me some diesel and it has drove fine ever since. (it was right at a quarter tank).

I have the FRX from riffraff and am thinking some pieces of that foot have got into the fuel bowl and plugging up the return. Things to check? Could it be a problem with the fuel gauge or wiring, and how to test them. It is an autometer gauge from riffraff.

It will probably be a few weeks before I can do much more than clean out the fuel bowl. I don't have anywhere inside to work on it and it's been rain/sleet/freezing rain/snow for the last 10 days. I have most of the stuff to do the hutch mod and its next on the list but was hoping to put it off till spring.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Truck Just Died While Driving

I am working on an 2003 F-250 6.0l. The truck just died while driving. No restart. Plugged in my scan tool and I am not getting any High pressure oil. Is there anything other than the Hpop I should be looking at. I know it is a big job to replace the hpop so I don't want to overlook something simple.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Just Ran Rough And Died

So there's no signal/ electrical feed to the passenger side cylinders. I ohmd all the UVCH and they check out. Moved the wiring harness around near the big black multi pin plug under the air intake to the turbo and the passenger bank kicks in and out so it's definitely a wiring short. Need links and pics to that multi pin plug to troubleshoot the wiring.....

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Ford 7.3L Power Stroke (1999-2003) :: Truck Almost Died Turning Headlights On

On my way to work today it was raining so I turned my head lights on. All the dash warning lights came on and my truck had zero throttle response. I quickly turned my lights off. The truck went right back to normal. I turned my lights back on and nothing happened.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - Truck Lost Power Then Died - No Codes

I have a 2002 F250 Super Duty. Was driving it and it started to lose power and shut off. Then wouldn't start like out of fuel. No engine light no codes. Truck has 155k on it. So just because I replaced fuel pump. Truck runs but not right it's ruff no power kinda back fires in exhaust. I check wires and plugs under valve covers all seems ok. I ran truck and pulled each injector loose and engine would stumble. As in they are working. I replaced cps. Just because still the same. Then the truck started running right. But the truck runs but has knock but knock goes away and truck has full power. Yes oil is full and I change it regularly. The problem is off and on like electrical.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 Truck Died And Will Not Restart

Another "no start" issue... The details:

- 2002 F250 7.3L
- Rosewood stage two single shot injectors (rebuilt 1 week ago).
- DP Tuner
- Brand new OEM IPR
- ICP about two months old (OEM)
- New UVH's installed about a month ago

The issue: After installing the injectors and driving about 30 miles the truck died and will not restart. Had to have it towed home. Thus far, I've unplugged the ICP, switched out the CPS with a known good, replaced the IPR, checked the hpop simply by removing the fill plug on the top of the reservoir and gave it a quick crank - oil definitely came pouring out, removed valve covers and plugs to verify oil in the high pressure rails. Oil dummy gauge climbs after about 5 seconds of cranking and seems to hold.

Hoping it's not an injector failure as I just had these reworked. EDIT: Forgot to mention, not seeing any white smoke while cranking. Fuel bowl, full of fuel and fuel pump was replaced this past spring. What to check next? Tried taking a snapshot from a video to show the readings. The ICP seems low, and when unplugged shoots up the 2500, but still no start.

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Ford 7.3L Power Stroke (1999-2003) :: CEL On - Long Crank / Truck Starts Losing Power And Eventually Died

On the way to work, the truck seemed to have a miss at idle and the CE light came on. Long crank to start leaving work, and truck starts losing power and eventually died. No smoke while it was losing power. Towed it home and checked the fuel pump and lines for blockage and found nothing.

2003 7.3 F-250 430K miles
strong cranking but no start no smoke out exhaust
Oil changed recently
IPR changed
Both UVCH gaskets and pigtails have been repaired.
ICP sensor and harness changed, also disconnected no change in cranking.
fuel filter changed today (no oil in bowl)
3/4 tank of fuel
dash gauge for lpop goes up to normal range during cranking and oil light turns off.
WTS light comes on and turns off as normal
tach gauge moves up between 100-200 during cranking
fuel pump turns on and pressurizes system like normal and turns off.

Ordered AE for the truck, and it directed me to the passenger side bank high open. Fixed the harness on that side and still nothing.

Sent off the IDM and it passed with flying colors

So now i'm leaning towards the HPOP, but would hate to fork over the cash for it and still not get anywhere. I'm going to take the valve covers back off and check the discharge ports for the injectors tomorrow.

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Ford F-150 - 1997-2003 :: Truck Died While Driving - Crank But No Spark / No Fuel

My Truck : 1999 Ford F-150 Extended Cab 4x4 5.4L V8

So the other day I was driving the truck and it just dies on me. Tried starting but it just cranked and cranked. Got it pulled over to a parking lot and then tried to start and I got it to run again. Died a couple mins later uo the road and it will not start at all anymore. I got it towed to my driveway and I've started diagnosing some things.

I dropped the tank thinking it was a pump I replaced awhile back. The pump wasn't running but jumped to conclusions and took it back to the auto parts store. They bench tested and it works fine. I checked for voltage at the pump connector. NOTHING. So I'm not getting power to Fuel pump. Then I checked the fuse and relay for the fuel pump. Everything was okay.

I did some research and decided to check for spark. NO SPARK. Another thing I noticed the other day was that the odometer is displaying all dashes. So I'm really unsure on what to really troubleshoot. I am going back to the truck tomorrow to check a few other things. I'm not sure if the Theft light is blinking or not so I will check that tomorrow and get back to you.

What to check? Any other relays or fuses besides the fuel pump? What about any modules to check like PCM, GEM, etc. Or I've heard the crankshaft sensor could be an issue.

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Ford 7.3L Power Stroke (1999-2003) :: F250 - Truck Would Die While Driving The Truck

I have a little problem with my 1999 f250 7.3 power stroke diesel. Every once in awhile, while driving the truck would die completely but i switch it into neutral and started right up. What could be the problem?

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Ford 7.3L Power Stroke (1999-2003) :: Died While Driving - Won't Start Now?

i just bought my first diesel truck, a 7.3 of course. 2002 f350 4x4 crew cab, short bed. Any ways i drove it for like 2 weeks and left it at my uncles house so he can use to go to work. then 2 days later he calls me to tell me that the truck shut off while driving just like that. he tried turning it on a couple of times and it would just crank. he gave up and had it towed. I have been looking through all power strokes forums and found some solutions like changing the CPS or the IPR.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Died While Driving?

So I'm on my way out of town, when the truck just doesn't feel right. I proceed to make a u turn and pull off the high way. During the course of the u turn the truck shuts off. I pop the hood and notice the oil is everywhere from the fuel bowl back. Oil is also dripping off the passenger frame rail.

There is also a nice size puddle of oil pooled under the truck. I believe that I blew the high pressure oil line that feeds the injectors. I had to get towed back home. If it is the high pressure hose, how much does the stealership normally charge?

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Ford 7.3L Power Stroke (1999-2003) :: Running Rough And Had No Power / Died While Driving

Well, I was headed out from work this morning, on my way to fill up as I was a bit below 1/4 tank.

Truck was running good, like normal, until after 5-6 minutes, when it started running rough and had no power. Worried, I pulled off the side of the road. As I did so, it died, and wouldn't start again.

I whipped out my phone, pulled up TorquePro, and ran a code check. Nada. Well, it sounds to me like it's not getting fuel possibly, so I figure the best way to check, is to drain the fuel filter bowl, and crank it some, and check the bowl. No fuel in bowl.

Wifey came to pick me up with the can of diesel I keep for starting my forge (had 3 gal maybe?). Poured it in the tank, cranked it, no start. Still nothing in the bowl.
I'm taking her to work now, so she won't be late, then I'm headed back with a full can of diesel.

If that full can still won't get it, should I keep shuttling diesel cans, or should 8 gal or so be enough to get it back to the fuel pickup level? And if it's not fuel level, what else should I start checking on the side of the road?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Died While Driving Intermittently?

I have a 2002 f350 dually with a 7.3 and 197k. At 186k it died while driving and I had it towed home. As soon as the tow truck dropped it the truck fired right up like nothing was wrong. Then it died again 2 days later. I replaced the cps, but the fix was replacing the icp and pigtail. Now it is doing the same thing again. It died on my wife while driving yesterday, i had it towed to the dealership I work at and it started and ran for about 2 hours with no issues. I hooked up the factory IDS and had a diesel tech look at it with me. The oil pressure, injector circuit and injectors, and IPR all look good. The batteries were a little weak so i replaced both of them. I drove it home yesterday, about 10 miles, and drove it around town today. Then i tried to jump start my 96 bronco and after about 10 minutes of running it sort of hick uped then 5 minutes later it died and would not start. I let it set for 30 minutes and it started and died after about a minute.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 Died While Driving

I have a 2002 f350 dually with a 7.3 and 197k. At 186k it died while driving and I had it towed home. As soon as the tow truck dropped it the truck fired right up like nothing was wrong. Then it died again 2 days later. I replaced the cps, but the fix was replacing the icp and pigtail. Now it is doing the same thing again. It died on my wife while driving yesterday, i had it towed to the dealership I work at and it started and ran for about 2 hours with no issues.

I hooked up the factory IDS and had a diesel tech look at it with me. The oil pressure, injector circuit and injectors, and IPR all look good. The batteries were a little weak so i replaced both of them. I drove it home yesterday, about 10 miles, and drove it around town today. Then i tried to jump start my 96 bronco and after about 10 minutes of running it sort of hick uped then 5 minutes later it died and would not start. I let it set for 30 minutes and it started and died after about a minute.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 - Died While Driving

I have a 2002 f350 dually with a 7.3 and 197k. At 186k it died while driving and I had it towed home. As soon as the tow truck dropped it the truck fired right up like nothing was wrong. Then it died again 2 days later. I replaced the cps, but the fix was replacing the icp and pigtail. Now it is doing the same thing again. It died on my wife while driving yesterday, i had it towed to the dealership I work at and it started and ran for about 2 hours with no issues.

I hooked up the factory IDS and had a diesel tech look at it with me. The oil pressure, injector circuit and injectors, and IPR all look good. The batteries were a little weak so i replaced both of them. I drove it home yesterday, about 10 miles, and drove it around town today. Then i tried to jump start my 96 bronco and after about 10 minutes of running it sort of hick uped then 5 minutes later it died and would not start. I let it set for 30 minutes and it started and died after about a minute.

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Ford 6.0L Power Stroke Diesel :: Truck Died As Driving Down The Road Now It Won't Start

I have a 06 f350 with 140,000mile and today I was driving to a buddy's house and the truck died on me as I was doing 45mph so I towed it home and check the codes I have 1 low icp pressure and 1 low icp during starting / cranking and 1 ckp out of range I think that how it's worded so I looked at the icp pressure and it's 0 and the desired is around 1000 and the volt is .56 and as far as the ckp the rpm are reading so I don't know what to do about that ? Could the STC fitting and dummy plug and standpipe o rings really go out on me like this ? Or am I missing something? I am also trying to track down a oil pressure gauge for the Icp fitting to check it

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Ford 6.0L Power Stroke Diesel :: 2007 Truck Won't Start / Died While Driving

I have a 07 6.0 that won't start it died a few weeks ago while driving. Being a mechanic I've done numerous things to the truck in order to fix all the common 6.0 problems but can't figure this one out. It will crank and get oil pressure and fuel pressure but seems to not be getting fuel. The IPR valve isn't clogged I tried with 2 working valves nothing worked. Along with changing the ficm. The connections to the ficm are clean and all in tact. I have an edge evolution chip that isn't even showing any codes. Not sure what to try next since I don't have any codes to go off of.

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Ford 6.0L Power Stroke Diesel :: 2004 - Truck Died While Driving - No Start?

My wife was driving through the intersection when the truck died... Tried to start it again but no go, I had it towed home, and stared to troubleshoot.

I have a Scan gauge2 and these were the readings: FMP: 47.5, IPR: 84.71, SYC: 1, ICP: 0

I pulled the IPR (that was only a year old) and the screen was perfect. I had 11.5v at the plug for the IPR, and on the Ohms scale I was reading 1.8Mohms.
I went to the dealer and got a new IPR, and still no start. and the only change in the reading on the scan gauge was the ICP is now reading 56. The gauge on the dash is reading normal oil pressure, but I haven't checked actual Low-end oil pressure.

Last month I replace the HPOP, and 1 faulty injector. Now I thinking wire loom, defective new IPR from the dealership or the new HPOP has failed.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Started Losing Power Then Slowly Die / Fuel Pump Bad?

I was driving my truck then all sudden truck started losing power then slowly died. I restarted it, it was a lil shacky then died again. Iunscrewed the fuel filter and looked in the housing and there was lil fuel in bowl i turned the key to on position and bowl did not fill with fuel looked as if it were shooting some bubbles up(air) could it be outta of fuel???

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